CN207859387U - A high-efficiency dethreading mechanism - Google Patents
A high-efficiency dethreading mechanism Download PDFInfo
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- CN207859387U CN207859387U CN201721810184.3U CN201721810184U CN207859387U CN 207859387 U CN207859387 U CN 207859387U CN 201721810184 U CN201721810184 U CN 201721810184U CN 207859387 U CN207859387 U CN 207859387U
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- 230000007246 mechanism Effects 0.000 title claims abstract description 12
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- 238000004519 manufacturing process Methods 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
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- 230000009286 beneficial effect Effects 0.000 description 1
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Abstract
Description
【技术领域】【Technical field】
本实用新型涉及模具脱螺纹,特别涉及一种高效脱螺纹机构。The utility model relates to mold thread removal, in particular to an efficient thread removal mechanism.
【背景技术】【Background technique】
目前,模具在生产制造业中已逐渐成为制造业的核心,在一些需要螺纹作为连接配合结构的部件中,有些部件外部复杂或者由塑料形成的零件,在普通加工上无法实现,则需要通过模具开模实现,而从螺纹模具中将产品与模具分离的方法有多种,包括人工操作、利用齿条脱螺纹结构等,但是这些脱螺纹的方法都比较单一,而且工作效率不高,还有一些利用电机传动等结构,可以一次抽两个产品,但是效率也没有得到大幅地提高,而且电机的控制不完善,在不需要用到电机传动时,电机仍然工作,造成资源浪费。At present, the mold has gradually become the core of the manufacturing industry in the manufacturing industry. Among some components that require threads as a connection and matching structure, some components have complex exteriors or parts formed of plastics, which cannot be realized in ordinary processing, so they need to be processed through molds. Mold opening is realized, and there are many ways to separate the product from the mold from the threaded mold, including manual operation, using a rack to remove the thread structure, etc., but these methods for removing the thread are relatively simple, and the work efficiency is not high. Some use structures such as motor drive to pump two products at a time, but the efficiency has not been greatly improved, and the control of the motor is not perfect. When the motor drive is not needed, the motor still works, resulting in waste of resources.
【实用新型内容】【Content of utility model】
针对上述提出的技术问题,本实用新型提供一种高效脱螺纹机构。In view of the above-mentioned technical problems, the utility model provides an efficient thread removal mechanism.
本实用新型所采用的技术方案是:一种高效脱螺纹机构,包括马达和转轴,在马达和转轴上均设有链轮,所述链轮之间通过链条连接,在转轴上设有主动齿轮,在主动齿轮的外部分别设有四个从动齿轮,所述从动齿轮与主动齿轮相啮合,在各个从动齿轮上设有牙镶件,在牙镶件的外部分别设有上模具板、中模具板及下模具板,在上模具板上设有滚针轴承,所述滚针轴承的内圈与牙镶件的外部连接,在中模具板和下模具板上均设有深沟球轴承,所述深沟球轴承的内圈与牙镶件的外部连接。The technical scheme adopted by the utility model is: a high-efficiency dethreading mechanism, including a motor and a rotating shaft, a sprocket is arranged on the motor and the rotating shaft, the sprockets are connected by a chain, and a driving gear is arranged on the rotating shaft , four driven gears are respectively arranged outside the driving gear, and the driven gears are meshed with the driving gear, tooth inserts are arranged on each driven gear, and upper mold plates are respectively arranged outside the tooth inserts , the middle mold plate and the lower mold plate, needle bearings are arranged on the upper mold plate, the inner ring of the needle roller bearing is connected with the outside of the dental insert, and deep grooves are arranged on the middle mold plate and the lower mold plate A ball bearing, the inner ring of the deep groove ball bearing is connected with the outside of the dental insert.
作为优选,所述主动齿轮通过键连接固定在转轴上。Preferably, the driving gear is fixed on the rotating shaft through a key connection.
作为优选,所述牙镶件的下方设有行程开关,所述行程开关与控制马达运动的继电器连接。Preferably, a travel switch is provided below the dental inlay, and the travel switch is connected to a relay for controlling the movement of the motor.
作为优选,所述行程开关包括上行程开关和下行程开关,所述上行程开关位于下行程开关的上方。Preferably, the travel switch includes an up travel switch and a down travel switch, and the up travel switch is located above the down travel switch.
作为优选,所述牙镶件的下部设有行程开关感应块,所述行程开关感应块位于上行程开关和下行程开关之间。Preferably, the lower part of the dental inlay is provided with a travel switch sensing block, and the travel switch sensing block is located between the upper travel switch and the lower travel switch.
本实用新型的有益效果在于:通过马达带动转轴上的主动齿轮转动,从而带动从动齿轮转动,使牙镶件向下运动,实现脱螺纹过程,而且一次性可完成多个脱螺纹动作,牙镶件的底部触碰行程开关时,继电器断电,该机构停止运作,实现资源利用最大化。The beneficial effect of the utility model is that: the driving gear on the rotating shaft is driven by the motor to rotate, thereby driving the driven gear to rotate, so that the tooth insert moves downward to realize the thread removal process, and multiple thread removal actions can be completed at one time. When the bottom of the insert touches the travel switch, the relay is de-energized and the mechanism stops operating, maximizing resource utilization.
【附图说明】【Description of drawings】
图1为本实用新型的立体结构示意图。Fig. 1 is a three-dimensional structure schematic diagram of the present utility model.
图2为本实用新型的截面示意图。Fig. 2 is a schematic cross-sectional view of the utility model.
图1、图2中,1、马达;2、转轴;3、链轮;4、链条;5、主动齿轮;6、从动齿轮;7、牙镶件;8、上模具板;9、中模具板;10、下模具板;11、滚针轴承;12、深沟球轴承;13、上行程开关;14、下行程开关;15、行程开关感应块。In Fig. 1 and Fig. 2, 1, motor; 2, rotating shaft; 3, sprocket wheel; 4, chain; 5, driving gear; 6, driven gear; 7, tooth insert; 8, upper mold plate; 9, middle Die plate; 10. Lower mold plate; 11. Needle roller bearing; 12. Deep groove ball bearing; 13. Up travel switch; 14. Down travel switch; 15. Travel switch sensing block.
【具体实施方式】【Detailed ways】
为使本实用新型要解决的技术问题、技术方案和优点更加清楚,下面将结合附图及具体实施例进行详细描述。In order to make the technical problems, technical solutions and advantages to be solved by the utility model clearer, the following will describe in detail with reference to the drawings and specific embodiments.
如图1和图2所示,本实用新型一种高效脱螺纹机构,包括马达1和转轴2,在马达1和转轴2上均设有链轮3,所述链轮3之间通过链条4连接,在转轴2上设有主动齿轮5,所述主动齿轮5通过键连接固定在转轴2上,在主动齿轮5的外部分别设有四个从动齿轮6,所述从动齿轮6与主动齿轮5相啮合,在各个从动齿轮6上设有牙镶件7,在牙镶件7的外部分别设有上模具板8、中模具板9及下模具板10,在上模具板8上设有滚针轴承11,所述滚针轴承11承载能力大,安装时无需进行轴向定位,所述滚针轴承11的内圈与牙镶件7的外部连接,在中模具板9和下模具板10上均设有深沟球轴承12,所述深沟球轴承12的内圈与牙镶件7的外部连接,为了使资源利用最大化,所述牙镶件7的下方设有行程开关,所述行程开关与控制马达运动的继电器连接,所述行程开关包括上行程开关13和下行程开关14,所述上行程开关13位于下行程开关14的上方,在牙镶件7的下部还设有行程开关感应块15,所述行程开关感应块15位于上行程开关13和下行程开关14之间。As shown in Fig. 1 and Fig. 2, a high-efficiency dethreading mechanism of the present invention includes a motor 1 and a rotating shaft 2, and a sprocket 3 is arranged on the motor 1 and the rotating shaft 2, and a chain 4 is passed between the sprocket wheels 3. connection, a driving gear 5 is arranged on the rotating shaft 2, and the driving gear 5 is fixed on the rotating shaft 2 through a key connection, and four driven gears 6 are respectively arranged outside the driving gear 5, and the driven gear 6 and the driving The gears 5 are meshed, and each driven gear 6 is provided with a tooth insert 7, and an upper mold plate 8, a middle mold plate 9 and a lower mold plate 10 are respectively provided outside the tooth insert 7, and on the upper mold plate 8 A needle roller bearing 11 is provided. The needle roller bearing 11 has a large bearing capacity and does not need to be axially positioned during installation. The inner ring of the needle roller bearing 11 is connected to the outside of the tooth insert 7. Deep groove ball bearings 12 are provided on the mold plate 10, and the inner ring of the deep groove ball bearings 12 is connected to the outside of the dental insert 7. In order to maximize resource utilization, a stroke is provided below the dental insert 7. switch, the travel switch is connected with the relay that controls the movement of the motor, the travel switch includes an upper travel switch 13 and a lower travel switch 14, the upper travel switch 13 is located above the lower travel switch 14, at the bottom of the dental insert 7 A travel switch sensing block 15 is also provided, and the travel switch sensing block 15 is located between the upper travel switch 13 and the lower travel switch 14 .
本实用新型的工作过程如下:在牙镶件7上的产品使用夹具固定,然后启动马达1,所述马达1的传动轴带动链轮3,所述链轮3通过链条4带动转轴2上的主动齿轮5转动,所述主动齿轮5带动周围的四个从动齿轮6转动,从而使多个牙镶件7旋转向下运动,实现产品从牙镶件7上脱离,当牙镶件7的下部的行程开关感应块触碰下行程开关14时,使控制马达1转动的继电器断电,然后马达1停止工作,等待下轮产品成型后,马达1逆时针转动,通过传动使牙镶件7上的产品固定在夹具上,然后牙镶件7的下部的行程开关感应块触碰上行程开关13,然后马达1顺时针转动,使多个牙镶件7旋转向下运动,使产品从多个牙镶件7上脱离,然后重复以上动作,使得脱螺纹工作高效进行。The working process of the present utility model is as follows: the product on the dental insert 7 is fixed with a clamp, and then the motor 1 is started, and the drive shaft of the motor 1 drives the sprocket 3, and the sprocket 3 drives the chain wheel on the rotating shaft 2 through the chain 4. The driving gear 5 rotates, and the driving gear 5 drives the surrounding four driven gears 6 to rotate, thereby causing a plurality of dental inserts 7 to rotate and move downward, so that the product is separated from the dental inserts 7. When the dental inserts 7 When the lower travel switch sensor block touches the lower travel switch 14, the relay that controls the rotation of the motor 1 will be powered off, and then the motor 1 will stop working. After the next round of products is formed, the motor 1 will rotate counterclockwise, and the dental insert 7 will be driven by transmission. The upper product is fixed on the fixture, and then the travel switch sensor block at the lower part of the dental inlay 7 touches the upper travel switch 13, and then the motor 1 rotates clockwise to make the multiple dental inlays 7 rotate downwards, so that the product can move from multiple Disengage from the first dental insert 7, and then repeat the above actions, so that the thread removal work can be carried out efficiently.
该实用新型,结构紧凑,不仅能高效脱螺纹,而且实现资源利用最大化,使得生产效益最大化。The utility model has a compact structure, not only can remove threads efficiently, but also realizes the maximization of resource utilization, so that the production benefit is maximized.
以上所述,仅为本实用新型的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型公开的技术范围内,可轻易想到变化或替换,都应涵盖在本实用新型的保护范围之内。因此,本实用新型的保护范围应以所述权利要求的保护范围为准。The above is only a specific embodiment of the present utility model, but the scope of protection of the present utility model is not limited thereto. Any skilled person familiar with the technical field can easily think of changes or modifications within the technical scope disclosed in the utility model. Replacement should be covered within the protection scope of the present utility model. Therefore, the protection scope of the present utility model should be based on the protection scope of the claims.
Claims (5)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721810184.3U CN207859387U (en) | 2017-12-19 | 2017-12-19 | A high-efficiency dethreading mechanism |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721810184.3U CN207859387U (en) | 2017-12-19 | 2017-12-19 | A high-efficiency dethreading mechanism |
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| CN207859387U true CN207859387U (en) | 2018-09-14 |
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| CN201721810184.3U Expired - Fee Related CN207859387U (en) | 2017-12-19 | 2017-12-19 | A high-efficiency dethreading mechanism |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110126141A (en) * | 2019-06-19 | 2019-08-16 | 中山联合光电科技股份有限公司 | Optical base hank tooth mould structure |
| CN110405073A (en) * | 2019-08-06 | 2019-11-05 | 杭州统奔模具制造有限公司 | Nut Preparation equipment |
| CN112297365A (en) * | 2020-10-19 | 2021-02-02 | 宁波方正汽车部件有限公司 | Automatic demoulding structure for screw thread |
-
2017
- 2017-12-19 CN CN201721810184.3U patent/CN207859387U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110126141A (en) * | 2019-06-19 | 2019-08-16 | 中山联合光电科技股份有限公司 | Optical base hank tooth mould structure |
| CN110405073A (en) * | 2019-08-06 | 2019-11-05 | 杭州统奔模具制造有限公司 | Nut Preparation equipment |
| CN110405073B (en) * | 2019-08-06 | 2021-09-21 | 杭州统奔模具制造有限公司 | Nut preparation equipment |
| CN112297365A (en) * | 2020-10-19 | 2021-02-02 | 宁波方正汽车部件有限公司 | Automatic demoulding structure for screw thread |
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Granted publication date: 20180914 Termination date: 20191219 |