CN207850624U - The testing stand of detection gas valve - Google Patents
The testing stand of detection gas valve Download PDFInfo
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- CN207850624U CN207850624U CN201721930235.6U CN201721930235U CN207850624U CN 207850624 U CN207850624 U CN 207850624U CN 201721930235 U CN201721930235 U CN 201721930235U CN 207850624 U CN207850624 U CN 207850624U
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Abstract
本实用新型公开了检测气体阀门的试验台,包括气体储气壳,在气体储气壳的上表面设有盖板,在盖板与气体储气壳之间设有密封垫I,盖板上设有支撑机构、检测装置、进气阀、出气阀、接线柱;所述支撑机构中央部位固定设有气缸,气缸的进气口与动力源连接,气缸的活塞杆上可拆装地设有用于压紧阀门的压紧机构;在所述盖板上开设有阀门检测口,阀门检测口上设有密封垫II,阀门检测口与压紧机构相对应。采用上述方案的本实用新型结构简单、生产成本低、能准确检测阀门是否漏气,且不会导致阀门内的电子元件遇水短路的优点。
The utility model discloses a test bench for detecting gas valves, which comprises a gas storage case, a cover plate is arranged on the upper surface of the gas storage case, and a sealing gasket I is arranged between the cover plate and the gas storage case. It is equipped with a support mechanism, a detection device, an air intake valve, an air outlet valve, and a terminal; the central part of the support mechanism is fixed with a cylinder, the air inlet of the cylinder is connected to the power source, and the piston rod of the cylinder is detachably equipped with a The clamping mechanism is used to compress the valve; a valve detection port is opened on the cover plate, and a sealing gasket II is arranged on the valve detection port, and the valve detection port corresponds to the clamping mechanism. The utility model adopting the above proposal has the advantages of simple structure, low production cost, accurate detection of whether the valve leaks air, and no short circuit of electronic components in the valve due to water contact.
Description
技术领域technical field
本实用新型涉及阀门检测领域,尤其涉及一种检测气体阀门的试验台。The utility model relates to the field of valve detection, in particular to a test bench for detecting gas valves.
背景技术Background technique
众所周知,工业中和生活中均大量用到用于储存和输送压缩气体的管道,而连接以及控制这些管道中气体运动的是由各种各样的阀门组成,例如对石油、天然气采集,炼油,石化,化工等工业中各种管道和储油罐、储气罐上的卸压阀、隔离阀和旁通阀以及工厂中蒸汽管道中的疏水阀等。阀门是石化工业自动控制系统及安全防护系统中的核心执行元件,被称为石化工业的“咽喉”。As we all know, pipelines for storing and transporting compressed gas are widely used in industry and life, and various valves are used to connect and control the movement of gas in these pipelines, such as for oil and natural gas collection, oil refining, Pressure relief valves, isolation valves and bypass valves on various pipelines and oil storage tanks and gas storage tanks in petrochemical, chemical and other industries, as well as steam traps in steam pipelines in factories, etc. Valves are the core actuators in the automatic control system and safety protection system of the petrochemical industry, and are called the "throat" of the petrochemical industry.
从上述分析不难得出阀门在工业中和实际生活中的重要性,因此对其密封性能有很严格的要求,即:在生产过程中及出厂前阶段都要做密封性能试验,目前对气体阀门是否漏气的检测通常是打压后在水中看是否有气泡产生,通过水中是否有气泡产生判断阀门是否漏气会受很多因素导致判断不准确的问题;当阀门漏气时,水会进入阀门内,这会使密封在阀门内的电子元器件短路的问题,即:现有技术通过在水通过观察气泡来确定阀门是否漏气的方法存在检测不准确和电子元器件因遇水短路的的缺陷。From the above analysis, it is not difficult to conclude that valves are important in industry and real life, so there are very strict requirements on their sealing performance, that is, sealing performance tests must be done during the production process and before leaving the factory. The detection of air leakage is usually to see if there are air bubbles in the water after pressure. Whether there are air bubbles in the water to judge whether the valve is leaking will be affected by many factors and cause inaccurate judgments; when the valve leaks, water will enter the valve. , which will short-circuit the electronic components sealed in the valve, that is, in the prior art, the method of determining whether the valve is leaking air by observing air bubbles in water has the defects of inaccurate detection and short-circuit of electronic components due to water .
实用新型内容Utility model content
本实用新型的目的是针对现有技术的不足,从而提供一种结构简单、生产成本低、能准确检测阀门是否漏气,且不会导致阀门内的电子元件遇水短路的检测气体阀门的试验台。The purpose of this utility model is to address the deficiencies of the prior art, thereby providing a test for detecting gas valves that has a simple structure, low production cost, can accurately detect whether the valve is leaking, and will not cause short circuit of the electronic components in the valve. tower.
为实现上述目的,本实用新型采用以下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:
本实用新型包括气体储气壳,在气体储气壳的上表面设有盖板,在盖板与气体储气壳之间设有密封垫I,盖板上设有支撑机构、检测装置、进气阀、出气阀、接线柱;所述支撑机构中央部位固定设有气缸,气缸的进气口与动力源连接,气缸的活塞杆上可拆装地设有用于压紧阀门的压紧机构;在所述盖板上开设有阀门检测口,阀门检测口上设有密封垫II,阀门检测口与压紧机构相对应。The utility model comprises a gas storage shell, a cover plate is arranged on the upper surface of the gas storage shell, a sealing gasket I is arranged between the cover plate and the gas storage shell, and a support mechanism, a detection device, and an inlet are arranged on the cover plate. An air valve, an air outlet valve, and a connecting post; the central part of the support mechanism is fixed with a cylinder, the air inlet of the cylinder is connected to the power source, and the piston rod of the cylinder is detachably provided with a pressing mechanism for pressing the valve; A valve detection port is opened on the cover plate, a sealing gasket II is arranged on the valve detection port, and the valve detection port corresponds to the pressing mechanism.
基于上述,所述的压紧机构包括连接头,连接头的一端与活塞杆连接,连接头的另一端设有横支撑机构,横支撑机构的上对称设有竖直向下的压架,每个压架底端与用于压紧阀门的压板连接。Based on the above, the pressing mechanism includes a connecting head, one end of the connecting head is connected to the piston rod, and the other end of the connecting head is provided with a horizontal support mechanism. The bottom end of each pressure frame is connected with the pressure plate used to compress the valve.
基于上述,所述连接头与活塞杆螺纹连接。Based on the above, the connecting head is threadedly connected with the piston rod.
基于上述,所述横支撑机构焊接在连接头的另一端,压架焊接在横支撑机构上,每个压架的底端均与压板焊接。Based on the above, the transverse support mechanism is welded to the other end of the connector, the press frame is welded to the transverse support mechanism, and the bottom end of each press frame is welded to the pressure plate.
基于上述,所述检测装置为压力表。Based on the above, the detection device is a pressure gauge.
基于上述,所述动力源为空气压缩机。Based on the above, the power source is an air compressor.
基于上述,所述阀门检测口为半圆形阀门检测口,所述横支撑机构和压板的形状与阀门检测口的形状相同。Based on the above, the valve detection port is a semicircular valve detection port, and the shape of the horizontal support mechanism and the pressure plate is the same as that of the valve detection port.
本实用新型相对现有技术具有实质性特点和进步,具体的说,采用上述方案的本实用新型结构简单、生产成本低、能准确检测阀门是否漏气,且不会导致阀门内的电子元件遇水短路的优点。Compared with the prior art, the utility model has substantive characteristics and progress. Specifically, the utility model adopting the above scheme has simple structure, low production cost, can accurately detect whether the valve is leaking, and will not cause the electronic components in the valve to be damaged. Advantages of water short circuit.
附图说明Description of drawings
图1是本实用新型提供的一种检测气体阀门的试验台实施例的结构示意图。Fig. 1 is a structural schematic diagram of an embodiment of a test bench for detecting gas valves provided by the utility model.
图2是图1的俯视图。FIG. 2 is a top view of FIG. 1 .
图3是本实用新型对阀门检测的结构示意图。Fig. 3 is a structural schematic diagram of the utility model for valve detection.
图4是图3的A-A向剖视图。Fig. 4 is a sectional view taken along line A-A of Fig. 3 .
图5是图4中B区域的放大示意图。FIG. 5 is an enlarged schematic view of area B in FIG. 4 .
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分的实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
实施例Example
本实用新型提供的一种检测气体阀门的试验台实施例,如图1至图5所示,本实施例包括气体储气壳1,在气体储气壳1的上表面设有盖板2,在盖板2与气体储气壳1之间设有密封垫I 10,盖板2上设有支撑机构5、检测装置6、进气阀7、出气阀8、接线柱9;所述支撑机构5中央部位固定设有气缸4,气缸4的进气口与动力源连接,气缸4的活塞杆3上可拆装地设有用于压紧阀门的压紧机构;在所述盖板2上开设有阀门检测口,阀门检测口上设有密封垫II 11,阀门检测口与压紧机构相对应;检测装置6为压力表,动力源为空气压缩机,除了将压力表作为判断阀门是否漏气的检测装置外,还可以选用其它的检测装置,但压力表性能稳定、容易从市场上获得,且成本低,动力源的选择与检测装置的选择相同,除了空气压缩机外,还可以选择其它的。在实际运用中,检测人员将被检测物从阀门检测口放入对检测,通过观察压力表即可判断出被检测物是否漏气。An embodiment of a test bench for detecting gas valves provided by the utility model, as shown in Figures 1 to 5, this embodiment includes a gas storage shell 1, and a cover plate 2 is arranged on the upper surface of the gas storage shell 1, Between the cover plate 2 and the gas storage shell 1, a sealing gasket 110 is provided, and the cover plate 2 is provided with a support mechanism 5, a detection device 6, an air inlet valve 7, an air outlet valve 8, and a terminal post 9; the support mechanism 5 The central part is fixed with a cylinder 4, the air inlet of the cylinder 4 is connected to the power source, and the piston rod 3 of the cylinder 4 is detachably provided with a pressing mechanism for pressing the valve; There is a valve detection port, the valve detection port is provided with a sealing gasket II 11, and the valve detection port corresponds to the pressing mechanism; the detection device 6 is a pressure gauge, and the power source is an air compressor. In addition to the detection device, other detection devices can also be used, but the pressure gauge has stable performance, is easy to obtain from the market, and is low in cost. The choice of power source is the same as that of the detection device. In addition to the air compressor, you can also choose other . In actual application, the inspector puts the object to be detected into the pair of inspections from the valve detection port, and can judge whether the object to be detected is leaking by observing the pressure gauge.
为了使本领域技术人员更好的理解本实用新型,现对本实施例中压紧机构进行限定描述,压紧机构包括连接头31,连接头31的一端与活塞杆3连接,连接头31的另一端设有横支撑机构32,横支撑机构32的上对称设有竖直向下的压架33,每个压架33底端与用于压紧阀门的压板34连接。连接头31与活塞杆3螺纹连接,与其它连接方式相比,采用螺纹连接便于安装人员安装,以及维修人员的维护。In order to enable those skilled in the art to better understand the utility model, the pressing mechanism in this embodiment is now limitedly described. The pressing mechanism includes a connecting head 31, one end of the connecting head 31 is connected with the piston rod 3, and the other end of the connecting head 31 One end is provided with a horizontal support mechanism 32, and the top of the horizontal support mechanism 32 is symmetrically provided with a vertically downward pressure frame 33, and the bottom end of each pressure frame 33 is connected with a pressure plate 34 for pressing the valve. The connecting head 31 is threadedly connected with the piston rod 3. Compared with other connection methods, the threaded connection is convenient for installers to install and maintain for maintenance personnel.
为了完善本实施例,横支撑机构32焊接在连接头31的另一端,压架33焊接在横支撑机构32上,每个压架33的底端均与压板34焊接。压紧机构体积不大,通过焊接方式将连接头 31、横支撑机构32、压架33和压板34焊接为一体,不影响运输,但方便安装人员安装,以及维修人员对其维修。In order to perfect this embodiment, the cross support mechanism 32 is welded on the other end of the connecting head 31 , the press frame 33 is welded on the cross support mechanism 32 , and the bottom end of each press frame 33 is welded with the press plate 34 . The pressing mechanism is small in size, and the connecting head 31, the horizontal support mechanism 32, the pressing frame 33 and the pressing plate 34 are welded into one by welding, which does not affect the transportation, but is convenient for the installation personnel to install and the maintenance personnel to maintain it.
所述阀门检测口为半圆形阀门检测口,所述横支撑机构32和压板34的形状与阀门检测口的形状相同。The valve detection port is a semicircular valve detection port, and the shape of the horizontal support mechanism 32 and the pressure plate 34 is the same as that of the valve detection port.
为了使公众、及本领域技术人员更好的理解本实用新型,进而更好的将本实用新型推广使用,先结合图3、图4和图5描述本实用新型的操作步骤,详情如下:In order to make the public and those skilled in the art better understand the utility model, and then better promote and use the utility model, first describe the operation steps of the utility model in conjunction with Fig. 3, Fig. 4 and Fig. 5, the details are as follows:
首先将被检测物放入阀门检测口,被检测物包括阀门12,与阀门12协同公众的电机及推进装置121,以及密封垫123,随后放上密封垫II 11后,将压紧机构通过气缸4向下运动,压板34将阀门12的边沿出气点压紧,同时电机及推进装置推动密封垫123向上运动顶紧阀门出气口122,然后打开进气阀7,关闭出气阀8,将气体储气壳1及阀门12内达到一定压力,最后,关闭进气阀7,观察压力表是否有泄压情况。First put the object to be detected into the valve detection port. The object to be detected includes the valve 12, the motor and the propulsion device 121 that cooperate with the valve 12, and the gasket 123, and then put the gasket II 11, and then pass the pressing mechanism through the cylinder 4. Moving downward, the pressure plate 34 will press the air outlet point on the edge of the valve 12, and at the same time, the motor and the propulsion device will push the sealing gasket 123 to move upward to tighten the valve outlet 122, then open the inlet valve 7, close the outlet valve 8, and store the gas A certain pressure is reached in the gas shell 1 and the valve 12, and finally, the intake valve 7 is closed to observe whether the pressure gauge has pressure relief.
如果有压力表泄压,说明被检测物漏气,如果压力表没有泄压,说明被检测物不漏气。If there is a pressure gauge that releases pressure, it means that the object to be tested is leaking. If the pressure gauge does not release pressure, it means that the object to be tested is not leaking.
这时打开出气阀8,将气体储气壳1及阀门12内的气体压力泄压为0,然后电机及推进装置收缩密封垫123向下运动与阀门出气口隔离,最后气缸4及压架33向上,被检测物可以拿开。At this time, the gas outlet valve 8 is opened, and the gas pressure in the gas storage shell 1 and the valve 12 is released to 0, then the motor and the propulsion device shrink the gasket 123 and move downward to isolate the gas outlet of the valve, and finally the cylinder 4 and the press frame 33 Up, the detected object can be removed.
现有检测方案是将被检测物放入水中,通过观察气泡判断阀门12是否漏气,当漏气时,水进入被检测物,容易导致被检测物中的电机等相关电子元器件短路报废。现有技术除上述缺陷外;本实用新型除了克服上述缺陷外,压力表泄压时,检测人员可停止操作,对需要密封的地方重新操作,排查导致压力表泄压的原因,重新重复上述步骤进行检测,这提高了检测阀门是否漏气的准确性。The existing detection scheme is to put the detected object into the water, and judge whether the valve 12 is leaking by observing the air bubbles. When the air leaks, the water enters the detected object, which may easily lead to short circuit and scrapping of the motor and other related electronic components in the detected object. In addition to the above-mentioned defects in the prior art; in addition to overcoming the above-mentioned defects in the present invention, when the pressure gauge releases pressure, the inspector can stop the operation, re-operate the place that needs to be sealed, check the cause of the pressure gauge release, and repeat the above steps This improves the accuracy of detecting whether the valve is leaking.
为了满足简洁的要求,本说明书每个部分重点说明的都是与其他部分的不同之处,各个部分之间相同相似部分可相互参见。对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本实用新型。In order to meet the requirement of brevity, each part of this specification focuses on the differences from other parts, and the same and similar parts of each part can be referred to each other. The above description of the disclosed embodiments enables those skilled in the art to realize or use the utility model.
Claims (7)
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| CN201721930235.6U CN207850624U (en) | 2017-12-29 | 2017-12-29 | The testing stand of detection gas valve |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111157195A (en) * | 2020-03-20 | 2020-05-15 | 三门核电有限公司 | Offline leakage rate testing device for CMT outlet pneumatic isolation valve |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111157195A (en) * | 2020-03-20 | 2020-05-15 | 三门核电有限公司 | Offline leakage rate testing device for CMT outlet pneumatic isolation valve |
| CN111157195B (en) * | 2020-03-20 | 2024-06-11 | 三门核电有限公司 | Off-line leakage rate test device for CMT outlet pneumatic isolation valve |
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Effective date of registration: 20260121 Address after: 450000 Henan Province Zhengzhou City High-tech Industrial Development Zone WuTong Street ChangChun Road No.11 University Science and Technology Industry Base No.18 Patentee after: Zhengzhou Cijia Technology Co.,Ltd. Country or region after: China Address before: 450001 Henan Province, Zhengzhou City, Gaoxin District, Changchun Road No. 11, University Science and Technology Park Building 18 Patentee before: ZHENGZHOU YINLING TECHNOLOGY Co.,Ltd. Country or region before: China |