CN207850007U - A kind of dry kiln heating system of dry laterite - Google Patents
A kind of dry kiln heating system of dry laterite Download PDFInfo
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- CN207850007U CN207850007U CN201820176199.7U CN201820176199U CN207850007U CN 207850007 U CN207850007 U CN 207850007U CN 201820176199 U CN201820176199 U CN 201820176199U CN 207850007 U CN207850007 U CN 207850007U
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- 239000011504 laterite Substances 0.000 title claims abstract description 22
- 229910001710 laterite Inorganic materials 0.000 title claims abstract description 22
- 238000010438 heat treatment Methods 0.000 title claims abstract description 14
- 238000001514 detection method Methods 0.000 claims abstract description 37
- 239000012717 electrostatic precipitator Substances 0.000 claims abstract description 10
- 238000002485 combustion reaction Methods 0.000 claims abstract description 7
- 239000002817 coal dust Substances 0.000 claims abstract 6
- 238000009413 insulation Methods 0.000 claims description 5
- 229920002635 polyurethane Polymers 0.000 claims description 5
- 239000004814 polyurethane Substances 0.000 claims description 5
- 239000003638 chemical reducing agent Substances 0.000 claims 1
- 239000011248 coating agent Substances 0.000 claims 1
- 238000000576 coating method Methods 0.000 claims 1
- 239000000779 smoke Substances 0.000 claims 1
- 238000001035 drying Methods 0.000 description 56
- 239000007789 gas Substances 0.000 description 20
- 239000003245 coal Substances 0.000 description 12
- 238000005192 partition Methods 0.000 description 9
- 238000000034 method Methods 0.000 description 7
- 238000001816 cooling Methods 0.000 description 6
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 5
- 239000003546 flue gas Substances 0.000 description 5
- 239000002994 raw material Substances 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 4
- 239000000428 dust Substances 0.000 description 2
- 239000000295 fuel oil Substances 0.000 description 2
- 239000003345 natural gas Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000002918 waste heat Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Landscapes
- Drying Of Solid Materials (AREA)
- Muffle Furnaces And Rotary Kilns (AREA)
Abstract
Description
技术领域technical field
本实用新型属于废热利用技术领域,具体涉及一种干燥红土矿的干燥窑用供热系统。The utility model belongs to the technical field of waste heat utilization, in particular to a heat supply system for a drying kiln for drying laterite ore.
背景技术Background technique
在冶金、水泥等行业中,回转窑作为一种烘干设备被广泛使用。在高温段,回转窑窑体表面温度达1000℃以上,目前都采用风冷或水冷降温,大量的热能直接散发到大气中,这不仅浪费了大量的热能,也造成了窑体周围的高温污染。In metallurgy, cement and other industries, rotary kiln is widely used as a drying equipment. In the high-temperature section, the surface temperature of the rotary kiln body is above 1000°C. At present, air cooling or water cooling is used to cool down, and a large amount of heat energy is directly emitted into the atmosphere, which not only wastes a lot of heat energy, but also causes high-temperature pollution around the kiln body. .
而在工业生产过程中,有些原料要经过干燥以后才能进入工艺线使用,目前,对原料的干燥一般采用以下两种方式:第一种方式,将需要干燥的原料裸露在太阳下,利用太阳能将原料中的水分蒸发,实现干燥的目的,但是,这种晒料的方式在进行原料的干燥时,受天气的影响较大,生产效率很低,而且生产质量也得不到保证;第二种方式,采用干燥窑对原料进行干燥,现有的干燥窑包括干燥筒体、驱动装置、支架,干燥筒体设置在支架上,驱动装置设置在干燥筒体下方,在干燥筒体一端设置有进料口与排气管,在排气管上设置有除尘器,在除尘器与干燥筒体之间还设置有引风机,干燥筒体的另一端设置有下料口与进气管,进气管上设置有控制阀门,在进气管端头设置有燃烧室,燃烧室上设置有鼓风机,这种干燥窑一般采用煤、燃油或天然气作为唯一的热源,虽然这种干燥窑的生产效率较高,但是,由于煤、燃油或天然气的价格较高,使得生产成本大大增加。In the process of industrial production, some raw materials can only be used in the process line after being dried. At present, the following two methods are generally used for drying raw materials: The first method is to expose the raw materials that need to be dried to the sun and use solar energy to dry them. The water in the raw material evaporates to achieve the purpose of drying. However, when the material is dried in this way, it is greatly affected by the weather, the production efficiency is very low, and the production quality cannot be guaranteed; the second method The method is to use a drying kiln to dry the raw materials. The existing drying kiln includes a drying cylinder, a driving device, and a bracket. The drying cylinder is arranged on the bracket, and the driving device is arranged under the drying cylinder. There is a dust collector on the exhaust pipe, and an induced draft fan is installed between the dust collector and the drying cylinder. The other end of the drying cylinder is provided with a feeding port and an air inlet pipe. There is a control valve, a combustion chamber at the end of the intake pipe, and a blower on the combustion chamber. This type of drying kiln generally uses coal, fuel oil or natural gas as the only heat source. Although this type of drying kiln has a high production efficiency, it is , due to the high price of coal, fuel oil or natural gas, the production cost is greatly increased.
鉴于以上问题,急需寻找一种解决办法。In view of the above problems, it is urgent to find a solution.
实用新型内容Utility model content
为了解决技术背景所提出的问题,本实用新型提供一种干燥红土矿的干燥窑用供热系统,该系统节约热源,降低了成本,充分地利用热能,达到节能环保的目的。In order to solve the problems raised by the technical background, the utility model provides a drying kiln heating system for drying laterite ore. The system saves heat sources, reduces costs, fully utilizes heat energy, and achieves the purpose of energy saving and environmental protection.
为了达到上述目的,本实用新型采用以下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:
本实用新型提供了一种干燥红土矿的干燥窑用供热系统,它包括回转窑尾气输出通道、热风炉、干燥窑、煤粉输送通道和送风通道,所述回转窑尾气输出通道通过流量控制阀I与热风炉相连,回转窑尾气输出通道上设有在线检测通道I,在线检测通道I上设有检测阀I,在线检测通道I上设有检测温度仪表I;所述煤粉输送通道和送风通道分别与热风炉的燃烧室相通,煤粉输送通道上设引风机I,送风通道上设有引风机II,热风炉通过热风管与干燥窑相通,干燥窑的出风管道上设有静电除尘器,干燥窑内设有检测红土矿的湿度仪表。The utility model provides a heating system for a drying kiln for drying laterite ore, which includes a rotary kiln tail gas output channel, a hot blast stove, a drying kiln, a pulverized coal delivery channel and an air supply channel. The rotary kiln tail gas output channel passes through a flow rate of The control valve I is connected with the hot blast stove, the rotary kiln tail gas output channel is provided with an online detection channel I, the online detection channel I is provided with a detection valve I, and the online detection channel I is provided with a detection temperature instrument I; the pulverized coal conveying channel The air supply channel is connected with the combustion chamber of the hot blast stove respectively. The induced draft fan I is arranged on the pulverized coal conveying channel, and the induced draft fan II is arranged on the air supply channel. The hot blast stove communicates with the drying kiln through the hot air pipe, and the air outlet duct of the drying kiln There is an electrostatic precipitator on the top, and a humidity instrument for detecting laterite ore is installed in the drying kiln.
根据上述的干燥红土矿的干燥窑用供热系统,还包括电炉尾气通道,电炉尾气通道通过流量控制阀II与热风炉相连,电炉尾气通道上设有在线检测通道II,在线检测通道II上设有检测阀II,在线检测通道II上设有检测温度仪表II。According to the above-mentioned heating system for drying kilns for drying laterite ore, it also includes an electric furnace tail gas channel, which is connected to the hot blast stove through a flow control valve II. There is a detection valve II, and a temperature detection instrument II is installed on the online detection channel II.
根据上述的干燥红土矿的干燥窑用供热系统,所述干燥窑的出风管道与静电除尘器之间设有烟气降温装置。According to the above heating system for drying kiln for drying laterite ore, a flue gas cooling device is provided between the air outlet duct of the drying kiln and the electrostatic precipitator.
根据上述的干燥红土矿的干燥窑用供热系统,所述干燥窑的外壁包覆有聚氨酯保温层。According to the above heating system for drying kiln for drying laterite ore, the outer wall of the drying kiln is covered with polyurethane insulation layer.
根据上述的干燥红土矿的干燥窑用供热系统,所述干燥窑内设有风道隔板,风道隔板为弧形结构,风道隔板沿着干燥窑的内侧壁均匀设置。According to the above heating system for drying kiln for drying laterite ore, the drying kiln is provided with an air duct partition, the air duct partition is an arc structure, and the air duct partition is evenly arranged along the inner side wall of the drying kiln.
与现有技术相比,本实用新型的有益效果:Compared with the prior art, the utility model has the beneficial effects:
1、本实用新型结构包括回转窑尾气输出通道、热风炉、干燥窑、煤粉输送通道和送风通道,所述回转窑尾气输出通道通过流量控制阀I与热风炉相连,回转窑尾气输出通道上设有在线检测通道I,在线检测通道I上设有检测阀I,在线检测通道I上设有检测温度仪表I;所述煤粉输送通道和送风通道分别与热风炉的燃烧室相通,煤粉输送通道上设引风机I,送风通道上设有引风机II,热风炉通过热风管与干燥窑相通,干燥窑的出风管道上设有静电除尘器,干燥窑内设有检测红土矿的湿度仪表;该结构中的回转窑尾气输出通道用于将回转窑中的尾气作为热源输入至热风炉中,被加热后进一步用于干燥窑,线检测通道I和检测温度仪表I用于检测回转窑中的尾气温度;引风机I用于输送煤粉,引风机II用于输入空气;干燥窑的出风管道的烟气由静电除尘器除尘处理;该结构充分地利用回转窑尾气热能,达到干燥红土矿的目的。1. The structure of the utility model includes a rotary kiln tail gas output channel, a hot blast stove, a drying kiln, a pulverized coal delivery channel and an air supply channel. The rotary kiln tail gas output channel is connected to the hot blast stove through a flow control valve I, and the rotary kiln tail gas output channel On-line detection channel I is provided with on-line detection channel I, and on-line detection channel I is provided with detection valve I, and on-line detection channel I is provided with detection temperature instrument I; Described pulverized coal delivery channel and air supply channel communicate with the combustion chamber of hot-blast stove respectively, An induced draft fan I is installed on the pulverized coal conveying channel, and an induced draft fan II is installed on the air supply channel. The hot blast stove communicates with the drying kiln through the hot air pipe. Humidity instrument for laterite ore; the rotary kiln exhaust gas output channel in this structure is used to input the exhaust gas in the rotary kiln as a heat source into the hot blast stove, and after being heated, it is further used for drying kiln, line detection channel I and temperature detection instrument I. It is used to detect the exhaust gas temperature in the rotary kiln; the induced draft fan I is used to transport coal powder, and the induced draft fan II is used to input air; the flue gas from the air outlet pipe of the drying kiln is dusted by the electrostatic precipitator; this structure makes full use of the exhaust gas of the rotary kiln Heat energy to achieve the purpose of drying laterite ore.
2、本实用新型结构中还包括电炉尾气通道,电炉尾气通道通过流量控制阀II与热风炉相连,电炉尾气通道上设有在线检测通道II,在线检测通道II上设有检测阀II,在线检测通道II上设有检测温度仪表II,该结构中线检测通道II和检测温度仪表II用于电炉尾气温度;所述干燥窑的出风管道与静电除尘器之间设有烟气降温装置,烟气降温装置的设置为了避免干燥窑的尾气温度过高造成静电除尘器的破坏,影响静电除尘器的使用寿命;所述干燥窑的外壁包覆有聚氨酯保温层,聚氨酯保温层的设计便于降低干燥窑内的热量散失;所述干燥窑内设有风道隔板,风道隔板为弧形结构,风道隔板沿着干燥窑的内侧壁均匀设置,该结构实现了干燥窑内的热风均匀分布,实现了对红土矿的均匀干燥。2. The structure of the utility model also includes an electric furnace tail gas channel, which is connected to the hot blast stove through the flow control valve II. The channel II is equipped with a temperature detection instrument II, and the centerline detection channel II and temperature detection instrument II of this structure are used for the temperature of the electric furnace exhaust gas; a flue gas cooling device is provided between the air outlet pipe of the drying kiln and the electrostatic precipitator, and the flue gas The setting of the cooling device is to avoid the damage of the electrostatic precipitator caused by the high tail gas temperature of the drying kiln and affect the service life of the electrostatic precipitator; the outer wall of the drying kiln is covered with a polyurethane insulation layer, and the design of the polyurethane insulation layer is convenient to reduce the temperature of the drying kiln. The heat in the drying kiln is dissipated; the drying kiln is equipped with an air duct partition, the air duct partition is an arc-shaped structure, and the air duct partition is evenly arranged along the inner side wall of the drying kiln. distribution, to achieve uniform drying of laterite ore.
3、本实用新型操作简单,经济实用,具有广阔的应用前景。3. The utility model is simple to operate, economical and practical, and has broad application prospects.
附图说明Description of drawings
图1为本实用新型的整体结构示意图。Figure 1 is a schematic diagram of the overall structure of the utility model.
具体实施方式Detailed ways
下面结合附图对本实用新型作进一步详细说明。Below in conjunction with accompanying drawing, the utility model is described in further detail.
参见图1所示,本实用新型提供了一种干燥红土矿的干燥窑用供热系统,它包括回转窑尾气输出通道1、电炉尾气通道2、热风炉3、干燥窑4、煤粉输送通道5和送风通道6,所述回转窑尾气输出通道1通过流量控制阀I7与热风炉3相连,回转窑尾气输出通道上设有在线检测通道I8,在线检测通道I8上设有检测阀I9,在线检测通道I8上设有检测温度仪表I10;所述电炉尾气通道2通过流量控制阀II11与热风炉3相连,电炉尾气通道2上设有在线检测通道II12,在线检测通道II12上设有检测阀II13,在线检测通道II12上设有检测温度仪表II14;所述煤粉输送通道5和送风通道6分别与热风炉3的燃烧室相通,煤粉输送通道5上设引风机I15,送风通道6上设有引风机II16,热风炉3通过热风管17与干燥窑4相通,干燥窑4的外壁包覆有聚氨酯保温层18,干燥窑内设有风道隔板19,风道隔板为弧形结构,风道隔板19沿着干燥窑4的内侧壁均匀设置干,干燥窑4的出风管道上设有静电除尘器20,干燥窑4的出风管道与静电除尘器20之间设有烟气降温装置21,干燥窑内设有检测红土矿的湿度仪表22。Referring to Fig. 1, the utility model provides a drying kiln heating system for drying laterite ore, which includes a rotary kiln exhaust gas output channel 1, an electric furnace exhaust gas channel 2, a hot blast stove 3, a drying kiln 4, and a pulverized coal delivery channel 5 and the air supply channel 6, the rotary kiln tail gas output channel 1 is connected to the hot blast stove 3 through the flow control valve I7, the rotary kiln tail gas output channel is provided with an online detection channel I8, and the online detection channel I8 is provided with a detection valve I9, The online detection channel I8 is provided with a detection temperature instrument I10; the electric furnace tail gas channel 2 is connected with the hot blast stove 3 through the flow control valve II11, the electric furnace tail gas channel 2 is provided with an online detection channel II12, and the online detection channel II12 is provided with a detection valve II13, the online detection channel II12 is provided with a detection temperature instrument II14; the pulverized coal delivery channel 5 and the air supply channel 6 communicate with the combustion chamber of the hot blast stove 3 respectively, and the induced draft fan I15 is set on the pulverized coal delivery channel 5, and the air supply channel 6 is provided with an induced draft fan II16, and the hot blast stove 3 communicates with the drying kiln 4 through a hot air pipe 17. The outer wall of the drying kiln 4 is covered with a polyurethane insulation layer 18, and the drying kiln is provided with an air duct partition 19, and the air duct partition It is an arc-shaped structure, and the air duct partition 19 is evenly arranged along the inner side wall of the drying kiln 4. The air outlet duct of the drying kiln 4 is provided with an electrostatic precipitator 20. There is a flue gas cooling device 21 in between, and a humidity meter 22 for detecting laterite ore is installed in the drying kiln.
以上所述的仅是本实用新型的优选实施方式,应当指出,对于本领域的技术人员来说,在不脱离本实用新型整体构思前提下,还可以作出若干改变和改进,这些也应该视为本实用新型的保护范围。The above is only the preferred embodiment of the utility model, it should be pointed out that for those skilled in the art, without departing from the overall concept of the utility model, some changes and improvements can also be made, and these should also be regarded as Protection scope of the present utility model.
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| CN201820176199.7U CN207850007U (en) | 2018-02-01 | 2018-02-01 | A kind of dry kiln heating system of dry laterite |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113790589A (en) * | 2021-09-22 | 2021-12-14 | 新疆宜化化工有限公司 | A process and device for realizing energy-saving and high-efficiency drying of carbide slag |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113790589A (en) * | 2021-09-22 | 2021-12-14 | 新疆宜化化工有限公司 | A process and device for realizing energy-saving and high-efficiency drying of carbide slag |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: A heating system for drying kiln for drying laterite ore Effective date of registration: 20220829 Granted publication date: 20180911 Pledgee: China Co. truction Bank Corp Yangjiang branch Pledgor: GUANGDONG CENTURY TSINGSHAN NICKEL INDUSTRY Co.,Ltd. Registration number: Y2022440000224 |
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