CN207841655U - Ceramic material 3D printing is equipped - Google Patents
Ceramic material 3D printing is equipped Download PDFInfo
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- CN207841655U CN207841655U CN201820235891.2U CN201820235891U CN207841655U CN 207841655 U CN207841655 U CN 207841655U CN 201820235891 U CN201820235891 U CN 201820235891U CN 207841655 U CN207841655 U CN 207841655U
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- 238000010146 3D printing Methods 0.000 title claims abstract description 22
- 229910010293 ceramic material Inorganic materials 0.000 title claims abstract description 17
- 230000007246 mechanism Effects 0.000 claims abstract description 74
- 230000033001 locomotion Effects 0.000 claims abstract description 68
- 238000001125 extrusion Methods 0.000 claims abstract description 34
- 230000005540 biological transmission Effects 0.000 claims description 10
- 238000010438 heat treatment Methods 0.000 claims description 7
- 239000000919 ceramic Substances 0.000 abstract description 6
- 239000002002 slurry Substances 0.000 abstract description 5
- 238000010586 diagram Methods 0.000 description 5
- 230000008878 coupling Effects 0.000 description 3
- 238000010168 coupling process Methods 0.000 description 3
- 238000005859 coupling reaction Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000000654 additive Substances 0.000 description 2
- 230000000996 additive effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000008207 working material Substances 0.000 description 1
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Abstract
本实用新型公开了一种陶瓷材料3D打印装备。包括底座,置于底座两端的左、右机架,左、右机架上分别设有纵向的第一、第二轴运动机构,横梁的两端安装在第一、第二轴运动机构上,第三轴运动机构安装在横梁上;第三轴运动机构上安装有柱塞式挤出装置,柱塞式挤出装置包括竖向的支撑板,伺服电动缸固定于支撑板上,伺服电动缸的丝杠的端部与挤出头相连接,位于挤出头下方的料筒通过固定块安装在支撑板上,喷头固接于料筒的下部;柱塞式挤出装置与工作台配合,工作台安装在竖向的第四轴运动机构上,第四轴运动机构安装在底座一侧的竖支架上。本实用新型的柱塞式挤出装置使工作浆料均匀的挤出,确保了陶瓷零件的精度。
The utility model discloses a ceramic material 3D printing equipment. Including the base, the left and right racks placed at both ends of the base, the left and right racks are respectively equipped with longitudinal first and second axis movement mechanisms, and the two ends of the beam are installed on the first and second axis movement mechanisms, The third-axis motion mechanism is installed on the beam; the third-axis motion mechanism is equipped with a plunger extrusion device, which includes a vertical support plate, the servo electric cylinder is fixed on the support plate, and the servo electric cylinder The end of the lead screw is connected with the extrusion head, the barrel located under the extrusion head is installed on the support plate through the fixing block, and the nozzle is fixed at the lower part of the barrel; the plunger type extrusion device cooperates with the workbench, The workbench is installed on the vertical fourth-axis motion mechanism, and the fourth-axis motion mechanism is installed on the vertical support on one side of the base. The plunger type extruding device of the utility model can evenly extrude the working slurry and ensure the precision of the ceramic parts.
Description
技术领域technical field
本实用新型涉及3D打印装备,特别是一种陶瓷材料3D打印装备。The utility model relates to 3D printing equipment, in particular to a ceramic material 3D printing equipment.
背景技术Background technique
3D打印技术是一种新型的快速增材技术,近几年发展迅猛,3D打印作为一种增材加工的方法,能够打印三维实体模型,对于该技术在各种不同领域的讨论也越来越多。目前,浆料挤出方式的陶瓷3D打印多采用大直径简单料仓供料或者料泵供料,挤出压力较小,导致挤出孔直径较大且流量不稳定,导致陶瓷坯料精度较低,从而影响陶瓷零件的致密度,影响工作进度和产品质量。3D printing technology is a new type of rapid additive technology, which has developed rapidly in recent years. As a method of additive processing, 3D printing can print three-dimensional solid models. There are more and more discussions on this technology in various fields. many. At present, ceramic 3D printing by slurry extrusion mostly adopts large-diameter simple silo feeding or material pump feeding, and the extrusion pressure is small, resulting in large diameter of extrusion hole and unstable flow rate, resulting in low accuracy of ceramic blanks , thus affecting the density of ceramic parts, affecting work progress and product quality.
实用新型内容Utility model content
本实用新型要解决的技术问题是提供一种陶瓷材料3D打印装备,工作浆料均匀的挤出,确保了陶瓷零件的精度。The technical problem to be solved by the utility model is to provide a 3D printing equipment for ceramic materials, which can uniformly extrude the working slurry and ensure the precision of the ceramic parts.
本实用新型解决其技术问题采用的技术方案是:The technical scheme that the utility model solves its technical problem adopts is:
一种陶瓷材料3D打印装备,包括底座,置于底座两端的左、右机架,左、右机架上分别设有纵向的第一、第二轴运动机构,横梁的两端安装在第一、第二轴运动机构上,第三轴运动机构安装在横梁上;第三轴运动机构上安装有柱塞式挤出装置,塞式挤出装置包括竖向的支撑板,伺服电动缸固定于支撑板的中上部,伺服电动缸的丝杠的端部与挤出头相连接,位于挤出头下方的料筒通过固定块安装在支撑板上,喷头固接于料筒的下部;柱塞式挤出装置与工作台配合,工作台安装在竖向的第四轴运动机构上,第四轴运动机构安装在底座一侧的竖支架上。A ceramic material 3D printing equipment, including a base, left and right racks placed at both ends of the base, the left and right racks are respectively equipped with longitudinal first and second axis movement mechanisms, and the two ends of the beam are installed on the first 1. On the second axis movement mechanism, the third axis movement mechanism is installed on the beam; the third axis movement mechanism is equipped with a plunger type extrusion device, the plug type extrusion device includes a vertical support plate, and the servo electric cylinder is fixed on In the middle and upper part of the support plate, the end of the lead screw of the servo electric cylinder is connected with the extrusion head, the material cylinder located below the extrusion head is installed on the support plate through the fixing block, and the nozzle is fixed on the lower part of the material cylinder; the plunger The extrusion device is matched with the workbench, and the workbench is installed on the vertical fourth-axis movement mechanism, and the fourth-axis movement mechanism is installed on the vertical support on one side of the base.
采用上述技术方案的本实用新型,与现有技术相比,有益效果是:Adopt the utility model of above-mentioned technical scheme, compared with prior art, beneficial effect is:
使用方便,结构简单,成本较低,操作简便;柱塞式挤出装置使工作浆料均匀的挤出,确保了陶瓷零件的精度。It is easy to use, simple in structure, low in cost and easy to operate; the plunger type extruding device makes the working slurry uniformly extruded and ensures the precision of the ceramic parts.
进一步的,本实用新型的优化方案是:Further, the optimization scheme of the present utility model is:
第一轴运动机构包括安装在轴支架上的导轨副和传动机构,导轨副包括第一导轨和第二导轨,第一滑块与第一导轨配合,第二滑块与第二导轨配合,传动机构置于第一导轨和第二导轨中间,传动机构包括丝杠和丝杠螺母,第一滑块、第二滑块和丝杠螺母分别与支撑板固接,丝杠的一端与步进电机连接。The first shaft motion mechanism includes a guide rail pair and a transmission mechanism installed on the shaft bracket. The guide rail pair includes a first guide rail and a second guide rail. The first slider cooperates with the first guide rail, and the second slider cooperates with the second guide rail. The mechanism is placed between the first guide rail and the second guide rail. The transmission mechanism includes a lead screw and a lead screw nut. The first slider, the second slider and the lead screw nut are respectively fixed to the support plate. One end of the lead screw is connected to the stepping motor. connect.
第一导轨和第二导轨的截面为矩形或燕尾形结构。The cross sections of the first guide rail and the second guide rail are rectangular or dovetail-shaped structures.
工作台包括工作台面,工作台面安装在工作台支架上,工作台面和工作台支架之间设有加热块,工作台面和工作台支架通过螺栓连接,弹性件套装在工作台面和工作台支架之间的螺栓上。The workbench includes a workbench, the workbench is installed on the workbench support, a heating block is arranged between the workbench and the workbench support, the workbench and the workbench support are connected by bolts, and the elastic piece is set between the workbench and the workbench support on the bolts.
弹性件是弹簧。The elastic member is a spring.
伺服电动缸、挤出头、料筒和喷头在同一轴线上。The servo electric cylinder, extrusion head, barrel and nozzle are on the same axis.
附图说明Description of drawings
图1是本实用新型实施例的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the utility model embodiment;
图2是轴运动机构示意图;Fig. 2 is a schematic diagram of the shaft movement mechanism;
图3是图2的A-A视图;Fig. 3 is the A-A view of Fig. 2;
图4是工作台立体结构示意图;Fig. 4 is a schematic diagram of the three-dimensional structure of the workbench;
图5是挤出装置立体结构示意图;Fig. 5 is a schematic diagram of a three-dimensional structure of an extrusion device;
图6是料筒结构示意图;Fig. 6 is a schematic diagram of the barrel structure;
图中:底座1;左机架2;右机架3;第一轴运动机构4;步进电机4-1;联轴器4-2;第一导轨4-3;第二导轨4-4;轴支架4-5;第一滑块4-6;丝杠螺母4-7;第二滑块4-8;丝杠4-9;支撑板4-10;第二轴运动机构5;第三轴运动机构6;第四轴运动机构7;工作台8;工作台面8-1;工作台支架8-2;加热块8-3;弹簧8-4;螺栓8-5;挤出装置9;料筒9-1;挤出头9-2;电动缸支撑板9-3;伺服电动缸9-4;喷头9-5;固定块9-6;横梁10;横梁支架11;竖支架12。In the figure: base 1; left frame 2; right frame 3; first axis motion mechanism 4; stepping motor 4-1; coupling 4-2; first guide rail 4-3; second guide rail 4-4 Shaft support 4-5; The first slider 4-6; Lead screw nut 4-7; The second slider 4-8; Lead screw 4-9; Support plate 4-10; Three-axis motion mechanism 6; fourth-axis motion mechanism 7; worktable 8; worktable surface 8-1; worktable support 8-2; heating block 8-3; spring 8-4; bolt 8-5; extrusion device 9 ; barrel 9-1; extrusion head 9-2; electric cylinder support plate 9-3; servo electric cylinder 9-4; nozzle 9-5; fixed block 9-6; beam 10; beam bracket 11; vertical bracket 12 .
具体实施方式Detailed ways
下面结合附图和实施例详述本实用新型。Describe the utility model in detail below in conjunction with accompanying drawing and embodiment.
参阅图1,一种陶瓷材料3D打印装备,底座1的两端分别焊接有左机架2和右机架3,左机架2和右机架3是结构件,左机架2和右机架3平行设置,左机架2和右机架3是框架结构。左机架2的上端面安装有纵向的第一轴运动机构4(图2、图3所示),第一轴运动机构4的轴支架4-5上安装有导轨副和传动机构,导轨副由第一导轨4-3、第二导轨4-4、第一滑块4-6和第二滑块4-8构成,第一滑块4-6与第一导轨4-3配合,第二滑块4-8与第二导轨4-4配合,第一导轨4-3和第二导轨4-4的截面为矩形或燕尾形结构。传动机构置于第一导轨4-3和第二导轨4-4的中间,传动机构由丝杠4-9、丝杠螺母4-7、联轴器4-2和步进电机4-1构成,丝杠螺母4-7旋合在丝杠4-9上,丝杠4-9的一端通过联轴器4-2与步进电机4-1连接。第一滑块4-6、第二滑块4-8和丝杠螺母4-7的上表面共面且分别与支撑板4-10焊接,支撑板4-10为U形。Referring to Figure 1, a ceramic material 3D printing equipment, the two ends of the base 1 are respectively welded with the left frame 2 and the right frame 3, the left frame 2 and the right frame 3 are structural parts, the left frame 2 and the right frame Frame 3 is arranged in parallel, and left frame 2 and right frame 3 are frame structures. The upper end surface of the left frame 2 is equipped with a vertical first axis motion mechanism 4 (shown in Figure 2 and Figure 3), and the shaft bracket 4-5 of the first axis motion mechanism 4 is equipped with a guide rail pair and a transmission mechanism, and the guide rail pair It is composed of the first guide rail 4-3, the second guide rail 4-4, the first slider 4-6 and the second slider 4-8, the first slider 4-6 cooperates with the first guide rail 4-3, the second The slider 4-8 cooperates with the second guide rail 4-4, and the cross section of the first guide rail 4-3 and the second guide rail 4-4 is a rectangular or dovetail structure. The transmission mechanism is placed in the middle of the first guide rail 4-3 and the second guide rail 4-4, and the transmission mechanism is composed of a lead screw 4-9, a lead screw nut 4-7, a coupling 4-2 and a stepping motor 4-1 , the leading screw nut 4-7 is screwed on the leading screw 4-9, and one end of the leading screw 4-9 is connected with the stepping motor 4-1 through the shaft coupling 4-2. The upper surfaces of the first slider 4-6, the second slider 4-8 and the lead screw nut 4-7 are coplanar and respectively welded to the support plate 4-10, and the support plate 4-10 is U-shaped.
第一轴运动机构4的步进电机4-1转动带动丝杠4-9转动,丝杠4-9的转动使丝杠4-9上的丝杠螺母4-7发生移动,与丝杠螺母4-7连接的支撑板4-10发生移动,与支撑板4-10连接的第一滑块4-6和第二滑块4-8分别沿第一导轨4-3和第二导轨4-4发生移动,第一轴运动机构4的第一导轨4-3和第二导轨4-4及第一滑块4-6和第二滑块4-8起支撑作用。The stepper motor 4-1 of the first shaft motion mechanism 4 rotates to drive the leading screw 4-9 to rotate, and the rotation of the leading screw 4-9 makes the leading screw nut 4-7 on the leading screw 4-9 move, and the leading screw nut The support plate 4-10 connected by 4-7 moves, and the first slider 4-6 and the second slider 4-8 connected with the support plate 4-10 move along the first guide rail 4-3 and the second guide rail 4-8 respectively. 4 moves, the first guide rail 4-3 and the second guide rail 4-4 and the first slide block 4-6 and the second slide block 4-8 of the first shaft motion mechanism 4 play a supporting role.
右机架3的上端面安装有第二轴运动机构5,第二轴运动机构5的结构和第一轴运动机构4的结构相同。第一轴运动机构4和第二轴运动机构5呈对称平行安装。第一轴运动机构4和第二轴运动机构5作为本实施例的Y轴。第一轴运动机构4和第二轴运动机构5的支撑板4-10上分别焊接有横梁支架11,横梁10的两端与横梁支架11通过螺栓连接,横向的第三轴运动机构6安装在横梁上,第三轴运动机构6作为本实施例的X轴,第三轴运动机构6的结构和第一轴运动机构4的结构相同。The upper end surface of the right frame 3 is equipped with a second axis motion mechanism 5, and the structure of the second axis motion mechanism 5 is the same as that of the first axis motion mechanism 4. The first axis motion mechanism 4 and the second axis motion mechanism 5 are symmetrically installed in parallel. The first axis movement mechanism 4 and the second axis movement mechanism 5 serve as the Y axis in this embodiment. The support plates 4-10 of the first axis motion mechanism 4 and the second axis motion mechanism 5 are respectively welded with a crossbeam support 11, and the two ends of the crossbeam 10 are connected with the crossbeam support 11 by bolts, and the horizontal third axis movement mechanism 6 is installed on On the beam, the third-axis motion mechanism 6 is used as the X-axis in this embodiment, and the structure of the third-axis motion mechanism 6 is the same as that of the first-axis motion mechanism 4 .
第三轴运动机构6的支撑板4-10上安装有柱塞式挤出装置9(图5、图6所示),柱塞式挤出装置9安装在竖向的电动缸支撑板9-3上,电动缸撑板9-3通过螺栓与第三轴运动机构6的支撑板4-10连接,伺服电动缸9-4安装在电动缸支撑板9-3的中上部,伺服电动缸9-4的丝杠的端部与圆柱形的挤出头9-2通过螺纹连接,位于挤出头9-2下方的料筒9-1通过截面为U形的固定块9-6和螺栓安装在电动缸支撑板9-3上,挤出头9-2头部装有两个密封圈。喷头9-5安装在料筒9-1的下部,喷头9-5与料筒9-1螺纹连接。伺服电动缸9-4、挤出头9-2、料筒9-1和喷头9-5在同一轴线上。The support plate 4-10 of the third axis motion mechanism 6 is equipped with a plunger type extrusion device 9 (shown in Figure 5 and Figure 6), and the plunger type extrusion device 9 is installed on the vertical electric cylinder support plate 9- 3, the electric cylinder support plate 9-3 is connected with the support plate 4-10 of the third axis motion mechanism 6 through bolts, the servo electric cylinder 9-4 is installed on the middle and upper part of the electric cylinder support plate 9-3, and the servo electric cylinder 9 The end of the lead screw of -4 is threadedly connected with the cylindrical extrusion head 9-2, and the barrel 9-1 located below the extrusion head 9-2 is installed through a U-shaped fixing block 9-6 and bolts On the electric cylinder support plate 9-3, two sealing rings are equipped with on the extrusion head 9-2 head. Nozzle 9-5 is installed in the bottom of barrel 9-1, and Nozzle 9-5 is threadedly connected with barrel 9-1. The servo electric cylinder 9-4, the extrusion head 9-2, the barrel 9-1 and the nozzle 9-5 are on the same axis.
工作台8与柱塞式挤出装置9(图4所示)配合,工作台8安装在竖向的第四轴运动机构7上,第四轴运动机构7安装在底座1一侧的竖支架12上,第四轴运动机构7作为本实施例的Z轴。工作台8的工作台面8-1安装在工作台支架8-2上,工作台支架8-2是结构件,工作台面8-1和工作台支架8-2通过4个螺栓8-5连接,4个螺栓8-5对称分布工作台面8-1上,工作台面8-1和工作台支架8-2之间安装加热块8-3,弹簧8-4套装在工作台面8-1和工作台支架8-2之间的螺栓上。工作台8通过弹簧8-4进行调平,加热块8-3能够加热平台。The workbench 8 cooperates with the plunger type extrusion device 9 (shown in Figure 4), the workbench 8 is installed on the vertical fourth-axis motion mechanism 7, and the fourth-axis motion mechanism 7 is installed on the vertical bracket on the side of the base 1 12, the fourth axis motion mechanism 7 is used as the Z axis in this embodiment. The workbench 8-1 of the workbench 8 is installed on the workbench support 8-2, the workbench support 8-2 is a structural part, the workbench 8-1 and the workbench support 8-2 are connected by 4 bolts 8-5, 4 bolts 8-5 are symmetrically distributed on the worktable 8-1, the heating block 8-3 is installed between the worktable 8-1 and the workbench support 8-2, and the spring 8-4 is set on the worktable 8-1 and the workbench Bolts between brackets 8-2. The workbench 8 is leveled by a spring 8-4, and a heating block 8-3 can heat the platform.
Y轴运动方向上的第一轴运动机构4和第二轴运动机构5在步进电机的控制下进行同步的运动;X轴运动方向上的第三轴运动机构6控制柱塞式挤出装置9的左右移动;Y轴方向上的第一轴运动机构4和第二轴运动机构5控制柱塞式挤出装置9的前后移动;Z轴方向上的第四轴运动机构7控制工作台的上下移动。The first-axis motion mechanism 4 and the second-axis motion mechanism 5 in the direction of the Y-axis move synchronously under the control of the stepper motor; the third-axis motion mechanism 6 in the direction of the X-axis moves to control the plunger extrusion device 9 to move left and right; the first axis motion mechanism 4 and the second axis motion mechanism 5 in the Y-axis direction control the forward and backward movement of the plunger extrusion device 9; the fourth-axis motion mechanism 7 in the Z-axis direction controls the movement of the workbench Moving up and down.
本实施例所述的陶瓷材料3D打印装备,其工作方法按以下步骤进行:Ceramic material 3D printing equipment described in the present embodiment, its working method is carried out in the following steps:
(1)在3D打印装备工作前将所需原材装满料筒9-1;(1) Fill the barrel 9-1 with the required raw materials before the 3D printing equipment works;
(2)通过控制伺服电动缸9-4使与其丝杠连接的挤出头9-2下降,当挤出头9-2进入料筒9-1且刚开始进入料筒9-1时停止;(2) By controlling the servo electric cylinder 9-4, the extrusion head 9-2 connected to the lead screw is lowered, and stops when the extrusion head 9-2 enters the barrel 9-1 and just begins to enter the barrel 9-1;
(3)利用软件建立模型、确定参数、生成代码,打开装备电源,传输数据至柱塞式陶瓷材料3D打印装备;(3) Use software to build models, determine parameters, generate codes, turn on the power of the equipment, and transmit data to the plunger-type ceramic material 3D printing equipment;
(4)柱塞式陶瓷材料3D打印装置的X、Y、Z轴运动方向上的第一轴运动机构4和第二轴运动机构5、第三轴运动机构6、第四轴运动机构7通过利用其上的导轨副、传动机构和步进电机进行位置归零运动;(4) The first-axis motion mechanism 4, the second-axis motion mechanism 5, the third-axis motion mechanism 6, and the fourth-axis motion mechanism 7 in the X, Y, and Z-axis motion directions of the plunger-type ceramic material 3D printing device pass Use the guide rail pair, the transmission mechanism and the stepper motor on it to perform the position return movement;
(5)根据传输数据,柱塞式陶瓷材料3D打印装置通过X、Y轴方向上的第一轴运动机构4、第二轴运动机构5、第三轴运动机构6控制柱塞式挤出装置在二维平面上的位置;通过Z轴方向上的第四轴运动机构7确定工作台的上下位置;(5) According to the transmission data, the plunger-type ceramic material 3D printing device controls the plunger-type extrusion device through the first axis movement mechanism 4, the second axis movement mechanism 5, and the third axis movement mechanism 6 in the X and Y axis directions The position on the two-dimensional plane; the up and down position of the workbench is determined by the fourth axis motion mechanism 7 in the Z-axis direction;
(6)柱塞式挤出装置9工作,通过控制伺服电动缸9-4带动挤出头9-2向下运动使料筒9-1中的工作原料不断通过喷头9-5流出;(6) The plunger type extrusion device 9 works, and the servo electric cylinder 9-4 drives the extrusion head 9-2 to move downward so that the working material in the barrel 9-1 continuously flows out through the nozzle 9-5;
(7)工作台8的加热装置的加热块8-3,根据浆料性质进行调热;(7) The heating block 8-3 of the heating device of the workbench 8 is used for heat adjustment according to the properties of the slurry;
(8)完成打印。(8) Finish printing.
以上所述仅为本实用新型较佳可行的实施例而已,并非因此局限本实用新型的权利范围,凡运用本实用新型说明书及附图内容所作的等效结构变化,均包含于本实用新型的权利范围之内。The above descriptions are only preferred and feasible embodiments of the present utility model, and are not intended to limit the scope of rights of the present utility model. within the scope of rights.
Claims (7)
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| CN201820235891.2U CN207841655U (en) | 2018-02-09 | 2018-02-09 | Ceramic material 3D printing is equipped |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108058260A (en) * | 2018-02-09 | 2018-05-22 | 华北理工大学 | Ceramic material 3D printing equipment and its method of work |
| CN111002429A (en) * | 2019-12-23 | 2020-04-14 | 安徽大邦三维科技有限公司 | Removable nozzle is used in quantitative transport of clay 3D printer |
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2018
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108058260A (en) * | 2018-02-09 | 2018-05-22 | 华北理工大学 | Ceramic material 3D printing equipment and its method of work |
| CN111002429A (en) * | 2019-12-23 | 2020-04-14 | 安徽大邦三维科技有限公司 | Removable nozzle is used in quantitative transport of clay 3D printer |
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