CN207840923U - Oil Pump rotor burr remover - Google Patents
Oil Pump rotor burr remover Download PDFInfo
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- CN207840923U CN207840923U CN201820104851.4U CN201820104851U CN207840923U CN 207840923 U CN207840923 U CN 207840923U CN 201820104851 U CN201820104851 U CN 201820104851U CN 207840923 U CN207840923 U CN 207840923U
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- 238000000227 grinding Methods 0.000 claims abstract description 86
- 238000007599 discharging Methods 0.000 claims abstract description 15
- 230000000694 effects Effects 0.000 claims abstract description 10
- 238000013016 damping Methods 0.000 claims description 7
- 230000001360 synchronised effect Effects 0.000 claims description 7
- 230000005540 biological transmission Effects 0.000 claims description 6
- 241001149930 Protura <class> Species 0.000 claims 2
- 238000010276 construction Methods 0.000 claims 1
- 238000007667 floating Methods 0.000 description 12
- 238000001125 extrusion Methods 0.000 description 11
- 238000000034 method Methods 0.000 description 9
- 230000035939 shock Effects 0.000 description 7
- 238000005498 polishing Methods 0.000 description 4
- 238000010521 absorption reaction Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
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- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
Abstract
本实用新型公开了一种油泵转子去毛刺装置,包括机架(1),机架(1)上依次设有上料部件(2)、夹持部件(3)和出料部件(4),夹持部件(3)上方设有磨头(5),磨头(5)连接有位于夹持部件(3)侧面的磨头部件(6);所述上料部件(2)包括设置在机架(1)一端的上料仓(201),上料仓(201)下部设有推入口(202),上料仓(201)两侧分别设有推入气缸(203)和限位气缸(204),所述推入气缸(203)伸出端设有与推入口(202)相对应的推板(205),所述限位气缸(204)伸出端设有限位杆(206),且限位杆(206)位于夹持部件(3)的出料端。本实用新型具有能够提高毛刺处理效率和改善去毛刺效果的特点。
The utility model discloses a deburring device for an oil pump rotor, which comprises a frame (1), on which a feeding part (2), a clamping part (3) and a discharging part (4) are sequentially arranged, A grinding head (5) is arranged above the clamping part (3), and the grinding head (5) is connected with a grinding head part (6) positioned at the side of the clamping part (3); the feeding part (2) includes a The upper material bin (201) at one end of the frame (1), the lower part of the upper material bin (201) is provided with a push port (202), and the two sides of the upper material bin (201) are respectively provided with a push-in cylinder (203) and a limit cylinder (204), the extension end of the push-in cylinder (203) is provided with a push plate (205) corresponding to the push port (202), and the extension end of the limit cylinder (204) is provided with a limit rod (206) , and the limit rod (206) is located at the discharge end of the clamping part (3). The utility model has the characteristics of improving the deburring efficiency and deburring effect.
Description
技术领域technical field
本实用新型涉及一种转子类工件表面抛光装置,特别是一种油泵转子去毛刺装置。The utility model relates to a surface polishing device for rotor workpieces, in particular to a deburring device for an oil pump rotor.
背景技术Background technique
油泵转子在生产完成后,其表面的粗糙度较高,需要抛光机构进行抛光去毛刺处理。现有的去毛刺装置的工作流程是,先通过人工手动进料,将油泵转子固定后,然后再开启抛光机构进行去毛刺处理,处理完成后人工取出,整个过程不仅效率低下,而且还存在着一定的安全隐患。同时,由于不同工件的厚度不一,这样就需要频繁的通过手动调节磨光部件的高度来适应工件厚度,由于手动调节存在误差,这样就会导致去毛刺的效果较差。因此,现有的技术存在着效率低下和去毛刺效果不佳的问题。After the production of the oil pump rotor is completed, the surface roughness is relatively high, and a polishing mechanism is required for polishing and deburring. The working process of the existing deburring device is to manually feed the material first, fix the oil pump rotor, then open the polishing mechanism for deburring treatment, and manually take it out after the treatment is completed. The whole process is not only inefficient, but also has problems Certain security risks. At the same time, due to the different thicknesses of different workpieces, it is necessary to frequently adjust the height of the polished parts manually to adapt to the thickness of the workpieces. Due to errors in manual adjustments, the effect of deburring will be poor. Therefore, the existing technology has the problems of low efficiency and poor deburring effect.
实用新型内容Utility model content
本实用新型的目的在于,提供一种油泵转子去毛刺装置。本实用新型具有能够提高毛刺处理效率和改善去毛刺效果的特点。The purpose of the utility model is to provide a deburring device for an oil pump rotor. The utility model has the characteristics of improving the deburring efficiency and deburring effect.
本实用新型的技术方案:油泵转子去毛刺装置,包括机架,机架上依次设有上料部件、夹持部件和出料部件,夹持部件上方设有磨头,磨头连接有位于夹持部件侧面的磨头部件;所述上料部件包括设置在机架一端的上料仓,上料仓下部设有推入口,上料仓两侧分别设有推入气缸和限位气缸,所述推入气缸伸出端设有与推入口相对应的推板,所述限位气缸伸出端设有限位杆,且限位杆位于夹持部件的出料端;所述夹持机构包括与连接件相配合的旋转盘,旋转盘中间位置设有通孔,通孔两侧设有固定于旋转盘上的滑轨,滑轨上设有第一滑座,第一滑座上方设有滑动支架,滑动支架侧面的上下两端分别设有夹具和挤压杆,挤压杆端部设有滚轮,夹具下方设有工件支撑盘;所述滑动支架上设有导向杆,导向杆一端设有固定于旋转盘上的固定支架,导向杆另一端与工件支撑盘相固定;所述导向杆上还套设有位于滑动支架和固定支架之间的挤压弹簧;所述夹持部件包括从上往下依次设置在机架上的夹持机构、旋转机构和推杆气缸;所述的旋转机构包括固定在机架上的轴承,轴承上设有空心结构的旋转轴,旋转轴上端设有与夹持机构经螺栓相连的连接件,旋转轴下端设有同步带轮,同步带轮经传动皮带连接有旋转电机。The technical scheme of the utility model: the oil pump rotor deburring device includes a frame, and the frame is provided with a feeding part, a clamping part and a discharging part in sequence, and a grinding head is arranged above the clamping part, and the grinding head is connected with a The grinding head part on the side of the holding part; the feeding part includes a feeding bin arranged at one end of the frame, the lower part of the feeding bin is provided with a push port, and both sides of the feeding bin are respectively provided with a push-in cylinder and a limit cylinder. The extended end of the push-in cylinder is provided with a push plate corresponding to the push inlet, and the extended end of the limiting cylinder is provided with a limit rod, and the limit rod is located at the discharge end of the clamping part; the clamping mechanism It includes a rotating disk matched with the connecting piece. A through hole is provided in the middle of the rotating disk. Slide rails fixed on the rotating disk are arranged on both sides of the through hole. A first sliding seat is arranged on the sliding rail, and a There is a sliding bracket, the upper and lower ends of the side of the sliding bracket are respectively provided with clamps and extrusion rods, the end of the extrusion rod is provided with rollers, and the workpiece support plate is provided under the clamp; the sliding bracket is provided with a guide rod, and one end of the guide rod There is a fixed bracket fixed on the rotating disk, and the other end of the guide rod is fixed to the workpiece support disk; the guide rod is also sleeved with an extrusion spring located between the sliding bracket and the fixed bracket; the clamping part includes The clamping mechanism, the rotating mechanism and the push rod cylinder arranged on the frame from top to bottom in sequence; There is a connecting piece connected with the clamping mechanism through bolts, a synchronous pulley is arranged at the lower end of the rotating shaft, and the synchronous pulley is connected with a rotating motor through a transmission belt.
前述的油泵转子去毛刺装置中,所述夹持机构的进料端和出料端的两侧均设有限位导向条。In the aforementioned oil pump rotor deburring device, both sides of the feed end and the discharge end of the clamping mechanism are provided with limiting guide strips.
前述的油泵转子去毛刺装置中,所述推杆气缸伸出端设有贯穿旋转轴和连接件的推杆,推杆上端设有位于连接件上方的锥头,且锥头与滚轮相配合。In the aforementioned oil pump rotor deburring device, the extension end of the push rod cylinder is provided with a push rod penetrating through the rotating shaft and the connecting piece, and the upper end of the push rod is provided with a cone above the connecting piece, and the cone is matched with the roller.
前述的油泵转子去毛刺装置中,所述限位杆的高度高于夹具的高度。In the aforementioned oil pump rotor deburring device, the height of the limit rod is higher than that of the clamp.
前述的油泵转子去毛刺装置中,所述夹具包括夹具本体,夹具本体中部设有弧形凹槽,夹具本体两端分别设有弧形导向面。In the aforementioned oil pump rotor deburring device, the clamp includes a clamp body, an arc-shaped groove is provided in the middle of the clamp body, and arc-shaped guide surfaces are respectively provided at both ends of the clamp body.
前述的油泵转子去毛刺装置中,所述的磨头部件包括设置在夹持部件侧面且呈L型结构布置的平面板和竖直板,平面板下方设有举升减震弹簧,举升减震弹簧下方设有磨头举升气缸,平面板上方设有与磨头相连的磨头电机;所述竖直板上端设有磨头调节杆,磨头调节杆上端设有调节螺母,磨头调节杆上还设有调节板,调节板和调节螺母之间设有套设于磨头调节杆上的磨头浮动弹簧;所述竖直板侧面设有第二滑座,第二滑座上设有活动滑轨,活动滑轨固定于活动板,活动板上端的内侧与调节板相固定,活动板上端的外侧设有丝杆滑座,丝杆滑座上设有丝杆,丝杆端部设有磨头上下微调电机;所述的活动板外侧面还设有活动滑座,活动滑座上设有固定滑轨,固定滑轨固定于设置在机架上的固定板。In the aforementioned oil pump rotor deburring device, the grinding head part includes a flat plate and a vertical plate arranged on the side of the clamping part and arranged in an L-shaped structure, and a lifting damping spring is provided under the flat plate to lift the The bottom of the damping spring is provided with a grinding head lifting cylinder, and the top of the flat plate is provided with a grinding head motor connected with the grinding head; An adjustment plate is also arranged on the head adjustment rod, and a grinding head floating spring sleeved on the grinding head adjustment rod is arranged between the adjustment plate and the adjustment nut; the side of the vertical plate is provided with a second sliding seat, and the second sliding seat There are movable slide rails on the top, the movable slide rails are fixed on the movable plate, the inner side of the upper end of the movable plate is fixed with the adjustment plate, the outer side of the upper end of the movable plate is provided with a screw rod slide seat, and the screw rod slide seat is provided with a screw rod, the screw rod The end is provided with a grinding head up and down fine-tuning motor; the outer side of the movable plate is also provided with a movable slide seat, and a fixed slide rail is arranged on the movable slide seat, and the fixed slide rail is fixed on a fixed plate arranged on the frame.
前述的油泵转子去毛刺装置中,所述的出料部件包括设置在机架另一端的出料传输带机构,出料传输带机构上方设有出料支架,出料支架上设有升降气缸,升降气缸下方设有出料气缸,出料气缸伸出端设有出料抓钩。In the aforementioned oil pump rotor deburring device, the discharge part includes a discharge conveyor mechanism arranged at the other end of the frame, a discharge bracket is arranged above the discharge conveyor mechanism, and a lifting cylinder is arranged on the discharge bracket. A discharge cylinder is provided below the lift cylinder, and a discharge grab hook is provided at the extended end of the discharge cylinder.
与现有技术相比,本实用新型具有以下有益效果:Compared with the prior art, the utility model has the following beneficial effects:
1)本实用新型通过在机架上依次设置上料部件和出料部件,工件只需要在上料位叠放起来即可自动完成去毛刺处理,实现了全自动进料与出料,既能有效的提高毛刺处理效率,也能够避免人直接与处理中的工件接触,降低安全隐患。上料部件通过推入气缸驱动推板,来实现工件的出料,并通过限位气缸和限位杆对工件进行限位,保证工件能够精准的进入指定位置,提高工件定位精度;同时通过夹具本体上设置的弧形凹槽,既能够在夹紧过程中对工件的位置进行进一步纠正,提高工件夹紧位置的精确性,还能够有效的改善夹紧效果;另外,通过在夹具本体两端设置弧形导向面,从而对工件起到导向作用,便于工件进料和出料。1) The utility model arranges the feeding parts and the discharging parts sequentially on the frame, and the workpieces only need to be stacked on the feeding position to automatically complete the deburring process, realizing fully automatic feeding and discharging, which can Effectively improve the efficiency of burr treatment, and can also avoid direct contact between people and the workpiece being processed, reducing potential safety hazards. The feeding part is pushed into the cylinder to drive the push plate to realize the discharge of the workpiece, and the workpiece is limited by the limit cylinder and the limit rod to ensure that the workpiece can enter the specified position accurately and improve the positioning accuracy of the workpiece; The arc-shaped groove set on the body can not only further correct the position of the workpiece during the clamping process, improve the accuracy of the clamping position of the workpiece, but also effectively improve the clamping effect; in addition, through the two ends of the fixture body The arc-shaped guide surface is set to guide the workpiece and facilitate the feeding and discharging of the workpiece.
2)本实用新型通过在机架上设置由夹持机构、旋转机构和推杆气缸构成的夹持部件,使得夹持部件同时具备夹持和转动功能,不仅能够牢牢的夹紧工件,防止工件发生偏移,而且旋转机构带动工件在去毛刺处理的过程中旋转,使得工件去毛刺的速度更快、效果更佳;夹持机构通过在旋转盘上设置滑轨、第一滑座、滑动支架、固定支架、导向杆和挤压弹簧,并通过锥头、推杆和推杆气缸来推动挤压杆和滚轮,实现夹具的夹紧和松开作业,结构简单,操作方便,同时挤压弹簧能够根据工件的实际尺寸进行夹紧作业,不仅调节灵活,而且夹紧牢固。2) The utility model is provided with a clamping part consisting of a clamping mechanism, a rotating mechanism and a push rod cylinder on the frame, so that the clamping part has the functions of clamping and rotating at the same time, which can not only firmly clamp the workpiece, but also prevent The workpiece is offset, and the rotating mechanism drives the workpiece to rotate during the deburring process, so that the deburring speed of the workpiece is faster and the effect is better; the clamping mechanism sets the slide rail, the first sliding seat, the sliding Bracket, fixed bracket, guide rod and extrusion spring, and push the extrusion rod and roller through the cone head, push rod and push rod cylinder to realize the clamping and loosening operation of the fixture. The structure is simple and the operation is convenient. Simultaneous extrusion The spring can carry out the clamping operation according to the actual size of the workpiece, which is not only flexible in adjustment, but also firm in clamping.
3)本实用新型还通过磨头和磨头部件相配合,磨头经磨头浮动弹簧进行浮动吊装,使得磨头和毛刺面实现软接触,减少了对非毛刺部位的损伤,提高了毛刺的去除效果,而且整个磨头可通过磨头上下微调电机进行上下位置的微调,以适应不同厚度的工件以及补偿磨头在使用过程中的磨损,有效提高去毛刺的质量;同时,还通过在磨头举升气缸和平面板之间设置举升减震弹簧,既能够对磨头电机起到减震作用,还能够对磨头电机的位置进行微调,减少磨头对非毛刺部位的损伤。3) The utility model also cooperates with the grinding head and the grinding head parts, and the grinding head is floated and hoisted by the floating spring of the grinding head, so that the grinding head and the burr surface realize soft contact, which reduces the damage to the non-burr parts and improves the burr The removal effect, and the whole grinding head can be fine-tuned up and down by the fine-tuning motor of the grinding head up and down, so as to adapt to workpieces of different thicknesses and compensate for the wear of the grinding head during use, effectively improving the quality of deburring; at the same time, through A lifting damping spring is set between the grinding head lifting cylinder and the plate, which can not only play a role in shock absorption for the grinding head motor, but also fine-tune the position of the grinding head motor to reduce the damage of the grinding head to the non-burr parts.
4)本实用新型通过磨头浮动弹簧和举升减震弹簧之间的相互配合,可以对磨头的位置进行自调节。当磨头举升气缸动作带动磨头电机下降到初步工位,举升减震弹簧一方面起到减震的效果,另一方面也在Y轴上提供调节空间,此时调节板固定不动,磨头调节杆下移,磨头浮动弹簧压缩到位,此时磨头浮动弹簧和举升减震弹簧相互处于平衡状态,即只要调节任一弹簧,就可以调节磨头电机和磨头位置。接着,启动磨头上下微调电机进行微调,丝杆转动带动丝杆滑座上下移动;进一步丝杆滑座带动调节板上下移动,调节板沿着磨头调节杆移动,此时磨头浮动弹簧的弹性状态随着调节板的移动而变化,而由于磨头浮动弹簧和举升减震弹簧相互处于平衡状态,因此磨头浮动弹簧会将力作用于调节螺母,调节螺母进而带动磨头调节杆,磨头调节杆带动磨头电机上下微移,最终实现磨头电机和磨头在小幅度范围内实现精准调节。作为进一步地优选,还可以通过改变调节螺母的位置对弹簧进行调节,从而达到手动调节磨头位置的目的。总之,此装置结构简单,操作方便,而且调节的精度高。4) The utility model can self-adjust the position of the grinding head through the cooperation between the floating spring of the grinding head and the lifting damping spring. When the movement of the lifting cylinder of the grinding head drives the motor of the grinding head down to the initial position, the lifting shock absorbing spring will play the role of shock absorption on the one hand, and on the other hand provide adjustment space on the Y axis. At this time, the adjustment plate is fixed. , the grinding head adjustment lever moves down, the grinding head floating spring is compressed in place, and at this time the grinding head floating spring and the lifting damping spring are in a balanced state with each other, that is, as long as any spring is adjusted, the grinding head motor and grinding head position can be adjusted. Next, start the grinding head up and down fine-tuning motor for fine-tuning, the rotation of the screw rod drives the screw rod slider to move up and down; further, the screw rod slider drives the adjustment plate to move up and down, and the adjustment plate moves along the grinding head adjustment rod. At this time, the floating spring of the grinding head The elastic state changes with the movement of the adjusting plate, and because the floating spring of the grinding head and the lifting shock absorbing spring are in a balanced state, the floating spring of the grinding head will act on the adjusting nut, and the adjusting nut will then drive the adjusting rod of the grinding head. The grinding head adjustment rod drives the grinding head motor to move up and down slightly, and finally realizes precise adjustment of the grinding head motor and grinding head within a small range. As a further preference, the spring can also be adjusted by changing the position of the adjusting nut, so as to achieve the purpose of manually adjusting the position of the grinding head. In a word, the device has simple structure, convenient operation and high adjustment precision.
综上所述,本实用新型具有能够提高毛刺处理效率和改善去毛刺效果的特点。In summary, the utility model has the characteristics of improving the deburring efficiency and deburring effect.
附图说明Description of drawings
图1是本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2是出料部件的局部放大图;Fig. 2 is a partial enlarged view of the discharging part;
图3是本实用新型的立体示意图;Fig. 3 is a three-dimensional schematic view of the utility model;
图4是上料部件的结构示意图;Fig. 4 is the structural representation of feeding part;
图5是夹持部件的结构示意图;Fig. 5 is a structural schematic diagram of a clamping part;
图6是夹持部件的立体结构图;Fig. 6 is a three-dimensional structure diagram of a clamping part;
图7是磨头部件的结构示意图;Fig. 7 is the structural representation of grinding head part;
图8是磨头部件的立体示意图。Fig. 8 is a schematic perspective view of a grinding head part.
附图中的标记为:1-机架,2-上料部件,3-夹持部件,4-出料部件,5-磨头,6-磨头部件,7-夹持机构,8-旋转机构,9-推杆气缸, 10-限位导向条,201-上料仓,202-推入口,203-推入气缸,204-限位气缸,205-推板,206-限位杆,401-出料传输带机构,402-出料支架,403-升降气缸,404-出料气缸,405-出料抓钩,601-平面板,602- 竖直板,603-举升减震弹簧,604-磨头举升气缸,605-磨头电机,606- 磨头调节杆,607-调节螺母,608-调节板,609-磨头浮动弹簧,610- 丝杆滑座,611-丝杆,612-磨头上下微调电机,613-第二滑座,614- 活动滑轨,615-活动板,616-活动滑座,617-固定滑轨,618-固定板, 701-旋转盘,702-通孔,703-滑轨,704-第一滑座,705-滑动支架, 706-夹具,707-挤压杆,708-滚轮,709-工件支撑盘,710-导向杆, 711-固定支架,712-挤压弹簧,713-夹具本体,714-弧形凹槽,715- 弧形导向面,801-轴承,802-旋转轴,803-连接件,804-同步带轮, 805-传动皮带,806-旋转电机,901-推杆,902-锥头。The marks in the accompanying drawings are: 1-frame, 2-feeding parts, 3-clamping parts, 4-discharging parts, 5-grinding head, 6-grinding head parts, 7-clamping mechanism, 8- Rotary mechanism, 9-push rod cylinder, 10-limit guide bar, 201-upper bin, 202-push inlet, 203-push into cylinder, 204-limit cylinder, 205-push plate, 206-limit rod, 401-Discharge conveyor belt mechanism, 402-Discharge bracket, 403-Lift cylinder, 404-Discharge cylinder, 405-Discharge grab hook, 601-Flat plate, 602-Vertical plate, 603-Lift shock spring , 604-Grinding head lifting cylinder, 605-Grinding head motor, 606-Grinding head adjusting rod, 607-Adjusting nut, 608-Adjusting plate, 609-Grinding head floating spring, 610-Screw slide, 611-Screw , 612-grinding head up and down fine-tuning motor, 613-second slide seat, 614-movable slide rail, 615-movable plate, 616-movable slide seat, 617-fixed slide rail, 618-fixed plate, 701-rotary plate, 702 -Through hole, 703-sliding rail, 704-the first sliding seat, 705-sliding bracket, 706-fixture, 707-extrusion rod, 708-roller, 709-workpiece supporting plate, 710-guiding rod, 711-fixing bracket , 712-extrusion spring, 713-fixture body, 714-arc groove, 715-arc guide surface, 801-bearing, 802-rotating shaft, 803-connecting piece, 804-synchronous pulley, 805-transmission belt , 806-rotary motor, 901-push rod, 902-cone head.
具体实施方式Detailed ways
下面结合附图和实施例对本实用新型作进一步的说明,但并不作为对本实用新型限制的依据。The utility model will be further described below in conjunction with the accompanying drawings and embodiments, but it is not used as a basis for limiting the utility model.
实施例。油泵转子去毛刺装置,构成如图1至图8所示,包括机架1,机架1上沿着出料方向依次设有上料部件2、夹持部件3和出料部件4,夹持部件3上方设有磨头5,磨头5连接有位于夹持部件 3侧面的磨头部件6;所述上料部件2包括设置在机架1一端的上料仓201,上料仓201下部设有推入口202,上料仓201两侧分别设有推入气缸203和限位气缸204,所述推入气缸203伸出端设有与推入口202相对应的推板205,所述限位气缸204伸出端设有限位杆206,且限位杆206位于夹持部件3的出料端。Example. The oil pump rotor deburring device is constituted as shown in Figures 1 to 8, including a frame 1, and the frame 1 is provided with a feeding part 2, a clamping part 3 and a discharging part 4 in sequence along the discharge direction, and the clamping part A grinding head 5 is arranged above the part 3, and the grinding head 5 is connected with a grinding head part 6 positioned at the side of the clamping part 3; The lower part is provided with a push port 202, and both sides of the upper material bin 201 are respectively provided with a push cylinder 203 and a limit cylinder 204, and the extended end of the push cylinder 203 is provided with a push plate 205 corresponding to the push port 202. The extending end of the limit cylinder 204 is provided with a limit rod 206 , and the limit rod 206 is located at the discharge end of the clamping part 3 .
所述夹持部件3包括从上往下依次设置在机架1上的夹持机构 7、旋转机构8和推杆气缸9;所述的旋转机构8包括固定在机架1 上的轴承801,轴承801上设有空心结构的旋转轴802,旋转轴802 上端设有与夹持机构7经螺栓相连的连接件803,旋转轴802下端设有同步带轮804,同步带轮804经传动皮带805连接有旋转电机806。所述旋转电机806输出端设有与传动皮带805相配合的副同步带轮。The clamping part 3 includes a clamping mechanism 7, a rotating mechanism 8, and a push rod cylinder 9 arranged on the frame 1 from top to bottom; the rotating mechanism 8 includes a bearing 801 fixed on the frame 1, The bearing 801 is provided with a rotating shaft 802 of hollow structure. The upper end of the rotating shaft 802 is provided with a connecting piece 803 connected with the clamping mechanism 7 via bolts. A rotary motor 806 is connected. The output end of the rotary motor 806 is provided with a secondary synchronous pulley matched with the transmission belt 805 .
所述夹持机构7的进料端和出料端的两侧均设有限位导向条10。Limiting guide strips 10 are provided on both sides of the feeding end and the discharging end of the clamping mechanism 7 .
所述夹持机构7包括与连接件803相配合的旋转盘701,旋转盘 701中间位置设有通孔702,通孔702两侧设有固定于旋转盘701上的滑轨703,滑轨703上设有第一滑座704,第一滑座704上方设有滑动支架705,滑动支架705侧面的上下两端分别设有夹具706和挤压杆707,挤压杆707端部设有滚轮708,夹具706下方设有工件支撑盘709;所述滑动支架705上设有导向杆710,导向杆710一端设有固定于旋转盘701上的固定支架711,导向杆710另一端与工件支撑盘709相固定;所述导向杆710上还套设有位于滑动支架705和固定支架711之间的挤压弹簧712。The clamping mechanism 7 includes a rotating disk 701 matched with a connecting piece 803, a through hole 702 is provided in the middle of the rotating disk 701, and slide rails 703 fixed on the rotating disk 701 are arranged on both sides of the through hole 702, and the sliding rail 703 There is a first sliding seat 704 on the top, and a sliding bracket 705 is arranged above the first sliding seat 704. The upper and lower ends of the side of the sliding bracket 705 are respectively provided with clamps 706 and extruding rods 707, and the ends of the extruding rods 707 are provided with rollers 708. , a workpiece support plate 709 is provided below the fixture 706; a guide rod 710 is provided on the sliding bracket 705, and one end of the guide rod 710 is provided with a fixed bracket 711 fixed on the rotating disc 701, and the other end of the guide rod 710 is connected to the workpiece support plate 709 The guide rod 710 is also sleeved with an extruding spring 712 located between the sliding bracket 705 and the fixed bracket 711 .
所述推杆气缸9伸出端设有贯穿旋转轴802和连接件803的推杆 901,推杆901上端设有位于连接件803上方的锥头902,且锥头902 与滚轮708相配合。The extended end of the push rod cylinder 9 is provided with a push rod 901 that runs through the rotating shaft 802 and the connector 803, and the upper end of the push rod 901 is provided with a cone 902 positioned above the connector 803, and the cone 902 cooperates with the roller 708.
所述限位杆206的高度高于夹具706的高度。The height of the limiting rod 206 is higher than that of the clamp 706 .
所述夹具706包括夹具本体713,夹具本体713中部设有弧形凹槽714,夹具本体713两端分别设有弧形导向面715。The clamp 706 includes a clamp body 713, an arc-shaped groove 714 is provided in the middle of the clamp body 713, and arc-shaped guide surfaces 715 are respectively provided at both ends of the clamp body 713.
所述的磨头部件6包括设置在夹持部件3侧面且呈L型结构布置的平面板601和竖直板602,平面板601下方设有举升减震弹簧603,举升减震弹簧603下方设有固定于机架上的磨头举升气缸604,平面板601上方设有与磨头5相连的磨头电机605;所述竖直板602上端设有磨头调节杆606,磨头调节杆606上端设有调节螺母607,磨头调节杆606上还设有调节板608,调节板608和调节螺母607之间设有套设于磨头调节杆606上的磨头浮动弹簧609;所述竖直板602侧面设有第二滑座613,第二滑座613上设有活动滑轨614,活动滑轨 614固定于活动板615,活动板615上端的内侧与调节板608相固定,活动板615上端的外侧设有丝杆滑座610,丝杆滑座610上设有丝杆 611,丝杆611端部设有固定于机架上端的磨头上下微调电机612;所述的活动板615外侧面还设有活动滑座616,活动滑座616上设有固定滑轨617,固定滑轨617固定于设置在机架1上的固定板618。磨头上下微调电机612和磨头举升气缸604是固定不动的。The grinding head part 6 includes a planar plate 601 and a vertical plate 602 arranged on the side of the clamping part 3 and arranged in an L-shaped structure. A lifting shock absorbing spring 603 is arranged below the planar plate 601, and the lifting shock absorbing spring A grinding head lifting cylinder 604 fixed on the frame is arranged below the 603, a grinding head motor 605 connected with the grinding head 5 is arranged above the flat plate 601; a grinding head adjusting rod 606 is arranged on the upper end of the vertical plate 602, An adjustment nut 607 is provided on the upper end of the head adjustment rod 606, an adjustment plate 608 is also provided on the grinding head adjustment rod 606, and a grinding head floating spring 609 sleeved on the grinding head adjustment rod 606 is arranged between the adjustment plate 608 and the adjustment nut 607 ; The side of the vertical plate 602 is provided with a second sliding seat 613, the second sliding seat 613 is provided with a movable slide rail 614, the movable slide rail 614 is fixed on the movable plate 615, and the inner side of the movable plate 615 upper end is in phase with the adjusting plate 608 Fixed, the outside of the movable plate 615 upper end is provided with a screw mandrel slide 610, the screw mandrel 610 is provided with a screw mandrel 611, and the end of the screw mandrel 611 is provided with a grinding head up and down fine-tuning motor 612 fixed on the frame upper end; The outer surface of the movable plate 615 is also provided with a movable sliding seat 616, the movable sliding seat 616 is provided with a fixed slide rail 617, and the fixed slide rail 617 is fixed to the fixed plate 618 arranged on the frame 1. The up and down fine-tuning motor 612 of the grinding head and the lifting cylinder 604 of the grinding head are fixed.
所述的出料部件4包括设置在机架1另一端的出料传输带机构401,出料传输带机构401上方设有出料支架402,出料支架402上设有升降气缸403,升降气缸403下方设有出料气缸404,出料气缸 404伸出端设有出料抓钩405。The discharge part 4 includes a discharge conveyor belt mechanism 401 arranged at the other end of the frame 1, a discharge bracket 402 is arranged above the discharge conveyor mechanism 401, a lifting cylinder 403 is arranged on the discharge bracket 402, and the lifting cylinder A discharge cylinder 404 is provided below the discharge cylinder 403, and a discharge grab 405 is provided at the extended end of the discharge cylinder 404.
所述的出料传输带机构包括传输带,传输带连接有传动电机。The discharge conveyor belt mechanism includes a conveyor belt connected with a transmission motor.
所述机架上表面还设有与工件支撑盘相对应的圆孔,圆孔两端设有与滑动支架相配合的活动槽。The upper surface of the frame is also provided with a round hole corresponding to the workpiece support plate, and the two ends of the round hole are provided with movable grooves matched with the sliding bracket.
锥头与滚轮相配合。Cone head cooperates with roller.
夹持部件的具体夹紧过程:推杆气缸复位,带动推杆和锥头下降,从而滚轮、挤压杆失去挤压力,在挤压弹簧的弹簧力的作用下,滑动支架沿着滑轨向通孔圆心移动,带动夹具相内移动,使得两夹具之间的距离缩小,从而使得夹具夹紧工件。然后,需要旋转时,启动旋转电机,旋转电机经传动皮带带动同步带轮旋转,同步带轮旋转带动旋转轴旋转,旋转轴带动夹持机构旋转,从而实现工件的旋转。The specific clamping process of the clamping parts: the push rod cylinder is reset, driving the push rod and the cone head down, so that the roller and the extrusion rod lose the extrusion force, and under the action of the spring force of the extrusion spring, the sliding bracket moves along the slide rail Moving toward the center of the through hole drives the fixture to move inwards, reducing the distance between the two fixtures so that the fixture can clamp the workpiece. Then, when rotation is required, start the rotating motor, the rotating motor drives the synchronous pulley to rotate through the transmission belt, the synchronous pulley rotates to drive the rotating shaft to rotate, and the rotating shaft drives the clamping mechanism to rotate, thereby realizing the rotation of the workpiece.
所述磨头上下调节电机的工作过程;将磨头向下调节:磨头上下调节电机工作,带动丝杆旋转,带动丝杆滑座向下移动,从而活动板向下移动,进而带动调节板下降,调节板对磨头浮动弹簧起到拉伸作用,出于平衡需求,在磨头浮动弹簧的弹簧力作用下竖直板下降,进而带动磨头下降。The working process of the grinding head up and down adjustment motor; adjust the grinding head down: the grinding head up and down adjustment motor works, drives the screw to rotate, and drives the screw slide to move down, so that the movable plate moves down, and then drives the adjustment plate As it descends, the adjusting plate stretches the floating spring of the grinding head. For balance needs, the vertical plate descends under the action of the spring force of the floating spring of the grinding head, thereby driving the grinding head to descend.
本实用新型的工作过程:将待进行毛刺处理的轴类工件放入上料仓内,当需要进行去毛刺处理时,打开开关。首先上料部件开始工作,推入气缸带动推板开始移动,推板进入推入口,将工件推出上料仓,进入夹持部件区域内,然后,推入气缸收缩至原位,上料仓内的工件依次下落,同时限位气缸开始工作,带动限位杆伸长,起到对工件限位的目的,工件停止运动后,限位气缸复位,下一步夹持机构夹紧工件,此时磨头部件的磨头为举升状态,磨头举升气缸收回,使得磨头下降,磨头接触到毛刺面,夹持机构开始旋转,然后磨头旋转,达到去毛刺效果。最好,磨头停止旋转,然后夹持机构停止旋转,磨头举升气缸推出使磨头举升,夹持机构在推杆气缸推出的作用下夹爪张开。最后,出料部件开始出料作业,即出料气缸动作,将出料抓钩延伸至工件上方,然后升降气缸工作,带动出料抓钩下降,出料抓钩与工件相接触,出料气缸回位,将工件勾出至出料传输带机构上,实现出料。The working process of the utility model: put the shaft workpiece to be deburred into the feeding bin, and turn on the switch when deburring is required. First, the loading part starts to work, and the push plate is pushed into the cylinder to drive the push plate to start moving. The push plate enters the push port, pushes the workpiece out of the loading bin, and enters the clamping part area. The workpieces fall in sequence, and at the same time the limit cylinder starts to work, driving the limit rod to extend, which serves the purpose of limiting the workpiece. After the workpiece stops moving, the limit cylinder resets, and the clamping mechanism clamps the workpiece in the next step. The grinding head of the head part is in the lifting state, the lifting cylinder of the grinding head is retracted, the grinding head is lowered, the grinding head touches the burr surface, the clamping mechanism starts to rotate, and then the grinding head rotates to achieve the deburring effect. Preferably, the grinding head stops rotating, and then the clamping mechanism stops rotating, and the grinding head lifting cylinder pushes out to lift the grinding head, and the clamping mechanism opens its jaws under the action of the push rod cylinder pushing out. Finally, the discharge part starts the discharge operation, that is, the discharge cylinder moves to extend the discharge grapple above the workpiece, and then the lifting cylinder works to drive the discharge grapple to descend. The discharge grapple contacts the workpiece, and the discharge cylinder Return to the position, hook out the workpiece to the discharge conveyor belt mechanism, and realize the discharge.
Claims (7)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820104851.4U CN207840923U (en) | 2018-01-22 | 2018-01-22 | Oil Pump rotor burr remover |
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| CN201820104851.4U CN207840923U (en) | 2018-01-22 | 2018-01-22 | Oil Pump rotor burr remover |
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| CN207840923U true CN207840923U (en) | 2018-09-11 |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108000278A (en) * | 2018-01-22 | 2018-05-08 | 浙江大学城市学院 | A kind of oil Pump rotor burr remover |
| CN109676466A (en) * | 2019-01-25 | 2019-04-26 | 浙江永耀机械科技有限公司 | The easy-to-mount brilliant drill grinding and polishing machine feed mechanism of abnormity |
| CN111463972A (en) * | 2020-04-13 | 2020-07-28 | 安徽锐锋电器有限公司 | Machining method for automobile rotor |
| CN112643365A (en) * | 2020-09-18 | 2021-04-13 | 嘉兴技师学院 | Automatic change control robot processing and use spare part positioning fixture |
| CN119175606A (en) * | 2024-11-15 | 2024-12-24 | 泰州市慧通机械工程有限公司 | Multifunctional ship tail shaft sleeve grinding equipment |
-
2018
- 2018-01-22 CN CN201820104851.4U patent/CN207840923U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108000278A (en) * | 2018-01-22 | 2018-05-08 | 浙江大学城市学院 | A kind of oil Pump rotor burr remover |
| CN108000278B (en) * | 2018-01-22 | 2023-09-08 | 浙大城市学院 | An oil pump rotor deburring device |
| CN109676466A (en) * | 2019-01-25 | 2019-04-26 | 浙江永耀机械科技有限公司 | The easy-to-mount brilliant drill grinding and polishing machine feed mechanism of abnormity |
| CN109676466B (en) * | 2019-01-25 | 2023-11-07 | 浙江永耀机械科技有限公司 | Feeding mechanism of special-shaped crystal drilling, grinding and polishing machine convenient to disassemble and assemble |
| CN111463972A (en) * | 2020-04-13 | 2020-07-28 | 安徽锐锋电器有限公司 | Machining method for automobile rotor |
| CN112643365A (en) * | 2020-09-18 | 2021-04-13 | 嘉兴技师学院 | Automatic change control robot processing and use spare part positioning fixture |
| CN119175606A (en) * | 2024-11-15 | 2024-12-24 | 泰州市慧通机械工程有限公司 | Multifunctional ship tail shaft sleeve grinding equipment |
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