CN207840148U - A kind of design of round steel feed mechanism - Google Patents

A kind of design of round steel feed mechanism Download PDF

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Publication number
CN207840148U
CN207840148U CN201721532287.8U CN201721532287U CN207840148U CN 207840148 U CN207840148 U CN 207840148U CN 201721532287 U CN201721532287 U CN 201721532287U CN 207840148 U CN207840148 U CN 207840148U
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round steel
feeding
design
cylinder
shaped groove
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田忠江
黄超南
邓人菩
张国鹏
王坤
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Shandong University of Science and Technology
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Shandong University of Science and Technology
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Abstract

本实用新型公开了一种圆钢上料机构,包括取料台(1)、V型槽(2)、汽缸(3)、弹簧(4)、杠杆(5)、斜面台(6)、气缸导向筒(7)、送料斜台(8)、送料台(9)、终端固定挡块(10)、取料挡板(11)、V型辊道轴(12)、液压缓冲器(13)、接近式传感器(14)、螺杆(15)、螺母(16)。当V型槽(2)托举圆钢上升的过程中,出料口被自动锁死,而当其下降时,V型槽(2)挤压杠杆一端,将一块圆钢从出料口取出,这样就完成了一次只出一块料,避免圆钢之间积压卡死现象。本实用新型设计合理,结构简单,方便可行,成本低廉,符合市场需求。

The utility model discloses a round steel feeding mechanism, which comprises a feeding platform (1), a V-shaped groove (2), a cylinder (3), a spring (4), a lever (5), an inclined platform (6), a cylinder Guide cylinder (7), feeding ramp (8), feeding table (9), terminal fixed block (10), reclaiming baffle (11), V-shaped roller table shaft (12), hydraulic buffer (13) , proximity sensor (14), screw rod (15), nut (16). When the V-shaped groove (2) lifts the round steel up, the outlet is automatically locked, and when it descends, the V-shaped groove (2) squeezes one end of the lever to take out a piece of round steel from the outlet , In this way, only one piece of material is produced at a time, avoiding the backlog and jamming between the round steel bars. The utility model is reasonable in design, simple in structure, convenient and feasible, low in cost and meets market demand.

Description

一种圆钢上料机构的设计Design of a Round Steel Feeding Mechanism

技术领域technical field

本实用新型涉及圆钢上料技术领域,具体为一种圆钢上料机构的设计。The utility model relates to the technical field of round steel feeding, in particular to the design of a round steel feeding mechanism.

背景技术Background technique

随着数控车床应用越来越普及,它可实现车削过程的自动化,减轻人工的劳动强度,提高生产效率。在数控车床上配以自动上料装置,则使加工过程的自动化程度增加,工作效率将进一步提高。在有机械手的自动化生产线中,必须把棒料准确定时定点地送到指定位置,这样才可以便于机械手的装夹。申请人在2013年8月13日向国家知识产权局申请了一种名称为“一种钢管上料机构”,授权公告号为CN203382164U的实用新型专利,公开了如下内容:“公开了一种钢管上料机构,它包括上料机架、V型辊道轴、送料卡槽和供单根钢管通过的上料限位机构,送料卡槽的进料端与基座铰接,且与上料机架顺次连接形成连续的输送通道,送料卡槽连接往复运动的送料驱动装置,所述的V型辊道轴处于送料卡槽的下方。所述的供单根钢管通过的上料限位机构连接往复运动的上料驱动装置,上料限位机构包括上料卡槽和上料挡板,上料卡槽与上料挡板固定连接,形成V型的卡料结构。”这种机构结构复杂,制造成本高,承载力小,而且不适合于变截面的圆形棒料。As the application of CNC lathes becomes more and more popular, it can realize the automation of the turning process, reduce labor intensity and improve production efficiency. Equipped with an automatic feeding device on the CNC lathe, the degree of automation of the processing process will be increased, and the work efficiency will be further improved. In an automated production line with a manipulator, the bar must be sent to the designated position at an accurate time and at a fixed point, so that the manipulator can be easily clamped. On August 13, 2013, the applicant applied to the State Intellectual Property Office for a utility model patent named "a steel pipe feeding mechanism" and the authorized announcement number is CN203382164U, which disclosed the following content: "A steel pipe feeding mechanism is disclosed. The feeding mechanism includes a feeding frame, a V-shaped roller shaft, a feeding slot and a feeding limit mechanism for a single steel pipe to pass through. Connected in sequence to form a continuous conveying channel, the feeding card slot is connected to the reciprocating feeding drive device, and the V-shaped roller shaft is located below the feeding card slot. The feeding limit mechanism for a single steel pipe is connected to The reciprocating feeding drive device, the feeding limit mechanism includes a feeding card slot and a feeding baffle, and the feeding card slot and the feeding baffle are fixedly connected to form a V-shaped carding structure." This mechanism has a complex structure. , the manufacturing cost is high, the bearing capacity is small, and it is not suitable for circular bars with variable cross-sections.

发明内容Contents of the invention

鉴于背景技术存在的不足,本实用新型的目的在于提供一种结构简单,方便可行的圆钢上料机构,以解决上述背景技术中提出的问题。In view of the deficiencies in the background technology, the purpose of this utility model is to provide a simple structure, convenient and feasible round steel feeding mechanism to solve the problems raised in the above background technology.

为实现上述目的,本实用新型提供如下技术方案:一种圆钢上料机构的设计,包括取料台1、V型槽2、汽缸3、弹簧4、杠杆5、斜面台6、气缸导向筒7、送料斜台8、送料台9、终端固定挡块10、取料挡板11、V型辊道轴12、液压缓冲器13、接近式传感器14、螺杆15、螺母16,其特征在于:所述圆钢上料机构以汽缸3作为驱动,实现V型槽2的上下垂直运动,将圆钢托举上升;所述气缸导向筒7上设有终端固定挡块10,带动其一起上下运动,来控制气缸3的行程;所述杠杆5左端底下设有弹簧4,其左端与终端固定挡块10 接触,右端与送料斜台8进行铰连接;所述斜面台6以及送料台9两侧均设有取料挡板 11,取料挡板11两侧的宽度能调节,可以适应不同长度的圆钢棒料;所述V型辊道轴12固定在取料台1的上方。In order to achieve the above purpose, the utility model provides the following technical solutions: a design of a round steel feeding mechanism, including a reclaiming table 1, a V-shaped groove 2, a cylinder 3, a spring 4, a lever 5, an inclined table 6, and a cylinder guide cylinder 7. Feeding inclined table 8, feeding table 9, terminal fixed block 10, reclaiming baffle 11, V-shaped roller shaft 12, hydraulic buffer 13, proximity sensor 14, screw rod 15, nut 16, characterized in that: The round steel feeding mechanism is driven by the cylinder 3 to realize the vertical movement of the V-shaped groove 2, and the round steel is lifted up; the cylinder guide cylinder 7 is provided with a terminal fixed stopper 10 to drive it to move up and down together , to control the stroke of the cylinder 3; the left end of the lever 5 is provided with a spring 4, and its left end is in contact with the terminal fixed block 10, and the right end is hinged with the feeding inclined platform 8; the inclined platform 6 and the feeding platform 9 both sides Both are equipped with a retrieving baffle 11, the width of both sides of the retrieving baffle 11 can be adjusted, and can adapt to round steel bars of different lengths; the V-shaped roller shaft 12 is fixed above the reclaiming table 1.

进一步,所述终端固定挡块10,其内置液压缓冲器13和接近式传感器14。Further, the terminal fixed block 10 has a built-in hydraulic buffer 13 and a proximity sensor 14 .

进一步,所述V型槽2有两个主要支撑点,其高度可由螺杆15螺母16来调节。Further, the V-shaped groove 2 has two main supporting points, the height of which can be adjusted by the screw rod 15 and the nut 16 .

进一步,所述V型槽2,其槽结构由45钢加工而成,且其支撑槽表面由橡胶组成。Further, the groove structure of the V-shaped groove 2 is processed by 45 steel, and the supporting groove surface is made of rubber.

进一步,所述送料斜台8与斜面台6的上表面斜度相同。Further, the slope of the upper surface of the feeding inclined platform 8 is the same as that of the inclined platform 6 .

进一步,所述取料挡板11为L形结构,且底面带有滑槽。Further, the material fetching baffle 11 is an L-shaped structure with a chute on the bottom surface.

本实用新型中,圆钢被安置在V型槽2上,V型槽2有两个主要支撑点,其高度可以根据棒料的变截面(如圆台型),通过螺杆15螺母16来调节V型槽2的支撑点位置,确保放置平稳可靠,解决变截面的问题,同时螺杆15螺母16有相当的自锁能力。在出料口,将弹簧杠杆作为一种安全出料的机构,当V型槽2托举圆钢上升的过程中,出料口则会被自动锁死,而当其下降的过程中,V型槽2挤压杠杆一端,另一端的送料斜台8上升,将一块圆钢从出料口取出,这样就保证一次只出一块料,避免圆钢之间积压卡死现象。通过改进后,可节约汽缸,控制也更加容易,从而降低设计复杂程度和成本。In the utility model, the round steel is placed on the V-shaped groove 2, and the V-shaped groove 2 has two main support points, and its height can be adjusted according to the variable section of the bar material (such as the round table type), and the V-shaped groove can be adjusted through the screw rod 15 and the nut 16. The position of the supporting point of the groove 2 ensures stable and reliable placement, and solves the problem of variable cross-section. At the same time, the screw rod 15 and the nut 16 have considerable self-locking ability. At the discharge port, the spring lever is used as a safe discharge mechanism. When the V-shaped groove 2 lifts the round steel up, the discharge port will be locked automatically, and when it descends, the V Groove 2 squeezes one end of the lever, and the feeding ramp 8 at the other end rises to take out a piece of round steel from the discharge port, so as to ensure that only one piece of material is discharged at a time, avoiding the backlog and jamming phenomenon between the round steel. After the improvement, the cylinder can be saved and the control is easier, thereby reducing the design complexity and cost.

附图说明Description of drawings

图1为本实用新型的整体结构原理示意图。Figure 1 is a schematic diagram of the overall structure of the utility model.

图2为本实用新型两V型槽的具体结构示意图。Fig. 2 is a schematic structural view of two V-shaped grooves of the present invention.

图3为本实用新型斜面台及取料挡板的结构示意图。Fig. 3 is a structural schematic diagram of the utility model inclined platform and the material retrieving baffle.

图中:取料台1、V型槽2、汽缸3、弹簧4、杠杆5、斜面台6、气缸导向筒7、送料斜台8、送料台9、终端固定挡块10、取料挡板11、V型辊道轴12、液压缓冲器13、接近式传感器14、螺杆15、螺母16。In the figure: feeding table 1, V-shaped groove 2, cylinder 3, spring 4, lever 5, inclined table 6, cylinder guide cylinder 7, feeding inclined table 8, feeding table 9, terminal fixed block 10, feeding baffle 11. V-type roller shaft 12, hydraulic buffer 13, proximity sensor 14, screw rod 15, nut 16.

具体实施方式Detailed ways

下面将结合本实用新型的附图,对本实用新型实施中的技术方案进行清楚、完整地描述。The following will clearly and completely describe the technical solutions in the implementation of the utility model in conjunction with the accompanying drawings of the utility model.

请参阅图1,本实用新型提供一种技术方案:在出料口,将弹簧杠杆作为一种安全出料机构,杠杆5左端底下设有弹簧4,其左端与终端固定挡块10接触,右端与送料斜台8 进行铰连接。当V型槽2托举圆钢上升的过程中,送料斜台8则会下降,出料口被自动锁死,而当V型槽2下降的过程中,通过终端固定挡块10挤压杠杆5左端,另一端的送料斜台8则会上升,将一块圆钢从出料口取出,同时将后面的圆钢挡住,这样就可以保证一次只出一块料,避免圆钢之间积压卡死的状况。斜面台6以及送料台9的两侧均设有取料挡板 11,来保证圆钢沿着斜面直接滑落到V型槽上,取料挡板11两侧的宽度可以通过螺栓和滑槽调节,来适应不同长度的圆钢棒料。斜面台6处的斜面长度宜短些,这样可以减少对V 型槽2的冲击,同时节约时间,提高效率。取出的圆钢在斜面台6的作用下直接滑落到V 型槽上,圆钢被放置在V型槽2上,V型槽2有两个主要支撑点,其高度可以根据棒料的变截面(如圆台型),通过螺杆15螺母16来调节其支撑点位置,确保放置平稳可靠,解决变截面的问题,同时螺杆15螺母16有相当的自锁能力。所述V型槽2,其槽结构由45钢加工而成,且其支撑槽表面由橡胶组成,可起到缓冲,抗震保护的作用。整个圆钢上料机构以汽缸3作为驱动,可以实现V型槽2的上下垂直运动,并带动后面相关机构的运动。并且气缸导向筒7右侧设有终端固定挡块10,其内置液压缓冲器13和接近式传感器14,当到达行程末端时立即停止,被V型槽2托举的圆钢经取料台1上的V型辊道轴12输送到指定位置,然后再循环上料,这样就完成了整个自动化上料的过程。Please refer to Fig. 1, the utility model provides a kind of technical scheme: at the discharge port, the spring lever is used as a kind of safety discharge mechanism, and the spring 4 is arranged under the left end of the lever 5, and its left end is in contact with the terminal fixed block 10, and the right end Carry out hinged connection with feeding ramp 8. When the V-shaped groove 2 lifts the round steel and rises, the feeding ramp 8 will descend, and the discharge port will be locked automatically, and when the V-shaped groove 2 is descending, the lever will be squeezed through the terminal fixed stopper 10 5. At the left end, the feeding inclined table 8 at the other end will rise to take out a piece of round steel from the discharge port, and at the same time block the back round steel, so that only one piece of material can be discharged at a time, and the backlog of the round steel can be avoided. status. Both sides of the inclined platform 6 and the feeding platform 9 are equipped with a material retrieving baffle 11 to ensure that the round steel slides directly onto the V-shaped groove along the slope. The width of both sides of the reclaiming baffle 11 can be adjusted by bolts and chutes , to adapt to round steel bars of different lengths. The length of the slope at the slope platform 6 should be shorter, so as to reduce the impact on the V-groove 2, save time and improve efficiency. The taken out round steel slides directly onto the V-shaped groove under the action of the inclined platform 6, and the round steel is placed on the V-shaped groove 2. The V-shaped groove 2 has two main support points, and its height can be adjusted according to the variable section of the bar. (such as the truncated truncated type), the position of its support point is adjusted by the screw rod 15 and the nut 16 to ensure stable and reliable placement, and solve the problem of variable cross-section. Meanwhile, the screw rod 15 and the nut 16 have considerable self-locking ability. The V-shaped groove 2 is made of 45 steel for its groove structure, and its supporting groove surface is made of rubber, which can play the role of buffering and anti-seismic protection. The entire round steel feeding mechanism is driven by the cylinder 3, which can realize the vertical movement of the V-shaped groove 2 and drive the movement of the relevant mechanisms behind. And the right side of the cylinder guide cylinder 7 is provided with a terminal fixed block 10, which has a built-in hydraulic buffer 13 and a proximity sensor 14, and stops immediately when it reaches the end of the stroke, and the round steel lifted by the V-shaped groove 2 passes through the reclaimer 1 The V-shaped roller shaft 12 on the top is transported to the designated position, and then the material is recycled, so that the whole automatic feeding process is completed.

本实用新型设计合理,结构简单,方便可行,成本低廉,符合市场需求。以上所述仅为本实用新型的实施方式,并不用于限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The utility model is reasonable in design, simple in structure, convenient and feasible, low in cost and meets market demand. The above is only the embodiment of the utility model, and is not intended to limit the utility model. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the utility model shall be included in the utility model. within the scope of protection.

Claims (6)

1.一种圆钢上料机构的设计,包括取料台(1)、V型槽(2)、汽缸(3)、弹簧(4)、杠杆(5)、斜面台(6)、气缸导向筒(7)、送料斜台(8)、送料台(9)、终端固定挡块(10)、取料挡板(11)、V型辊道轴(12)、液压缓冲器(13)、接近式传感器(14)、螺杆(15)、螺母(16),其特征在于:所述圆钢上料机构以汽缸(3)作为驱动,实现V型槽(2)的上下垂直运动;所述气缸导向筒(7)上设有终端固定挡块(10),来控制汽缸(3)的来回行程;所述杠杆(5)左端底下设有弹簧(4),其左端与终端固定挡块(10)接触,右端与送料斜台(8)进行铰连接;所述斜面台(6)以及送料台(9)两侧均设有取料挡板(11),且取料挡板(11)两侧的宽度可以调节;所述V型辊道轴(12)固定在取料台(1)的上方。1. A design of a round steel feeding mechanism, including a reclaiming platform (1), a V-shaped groove (2), a cylinder (3), a spring (4), a lever (5), an inclined platform (6), and a cylinder guide Cylinder (7), feeding inclined table (8), feeding table (9), terminal fixed block (10), retrieving baffle (11), V-shaped roller shaft (12), hydraulic buffer (13), Proximity sensor (14), screw rod (15), nut (16), it is characterized in that: described round steel feeding mechanism uses cylinder (3) as drive, realizes the up and down vertical movement of V-shaped groove (2); A terminal fixed block (10) is provided on the cylinder guide cylinder (7) to control the back and forth stroke of the cylinder (3); a spring (4) is provided under the left end of the lever (5), and its left end is connected to the terminal fixed block ( 10) contact, the right end is hinged with the feeding inclined platform (8); both sides of the inclined platform (6) and the feeding platform (9) are provided with a retrieving baffle (11), and the retrieving baffle (11) The width of both sides can be adjusted; the V-shaped roller shaft (12) is fixed above the material reclaiming platform (1). 2.根据权利要求1所述的一种圆钢上料机构的设计,其特征在于:所述终端固定挡块(10),其内置液压缓冲器(13)和接近式传感器(14)。2. The design of a round steel feeding mechanism according to claim 1, characterized in that: the terminal fixed block (10) has a built-in hydraulic buffer (13) and a proximity sensor (14). 3.根据权利要求1所述的一种圆钢上料机构的设计,其特征在于:所述V型槽(2)有两个主要支撑点,其高度可由螺杆(15)螺母(16)来调节。3. The design of a round steel feeding mechanism according to claim 1, characterized in that: said V-shaped groove (2) has two main support points, the height of which can be adjusted by screw (15) and nut (16). adjust. 4.根据权利要求1所述的一种圆钢上料机构的设计,其特征在于:所述V型槽(2)其槽结构由45钢加工而成,且其支撑槽表面由橡胶组成。4. The design of a round steel feeding mechanism according to claim 1, characterized in that: the groove structure of the V-shaped groove (2) is processed from 45 steel, and the surface of the supporting groove is made of rubber. 5.根据权利要求1所述的一种圆钢上料机构的设计,其特征在于:所述送料斜台(8)与斜面台(6)的上表面斜度相同。5. The design of a round steel feeding mechanism according to claim 1, characterized in that: the slope of the upper surface of the feeding inclined platform (8) is the same as that of the inclined platform (6). 6.根据权利要求1所述的一种圆钢上料机构的设计,其特征在于:所述取料挡板(11)为L形结构,且底面带有滑槽。6. The design of a round steel feeding mechanism according to claim 1, characterized in that: said retrieving baffle (11) is an L-shaped structure with a chute on the bottom surface.
CN201721532287.8U 2017-11-16 2017-11-16 A kind of design of round steel feed mechanism Expired - Fee Related CN207840148U (en)

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CN115890312A (en) * 2022-11-01 2023-04-04 浙江泰达微电机有限公司 An automatic lathe with automatic loading and unloading function applied to numerical control rotor

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110842416A (en) * 2019-12-16 2020-02-28 福建龙净环保股份有限公司 Automatic welding production equipment and production method for cathode wire
CN110842416B (en) * 2019-12-16 2025-09-05 福建龙净环保股份有限公司 Cathode wire automatic welding production equipment and cathode wire production method
CN113305584A (en) * 2021-05-31 2021-08-27 台州市荣豪机电有限公司 Full-automatic bar processing machine
CN115890312A (en) * 2022-11-01 2023-04-04 浙江泰达微电机有限公司 An automatic lathe with automatic loading and unloading function applied to numerical control rotor

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