CN207839869U - A kind of pipe end positioning device for tubular object extruding equipment - Google Patents
A kind of pipe end positioning device for tubular object extruding equipment Download PDFInfo
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Abstract
本实用新型公开了管材加工设备技术领域的一种用于管材加工设备的管端定位装置,所述第一卡盘体和第二卡盘体之间通过螺栓连接,所述第一卡盘体和第二卡盘体的内腔横向安装有连接轴,所述连接轴的外壁安装有两组连接轴承,两组所述连接轴承的外壁安装有第一连接盘和第二连接盘,所述第一连接盘和第二连接盘的右壁分别螺接有三组第一卡爪和第二卡爪,所述第一卡盘体的右壁和第二卡盘体的左壁分别安装有第二方孔件和第一方孔件,所述第一方孔件和第二方孔件的下端均安装有小齿轮,本装置提高了生产效率,降低加工误差,降低次品发生率,降低生产成本,降低工人的劳动强度。
The utility model discloses a pipe end positioning device for pipe processing equipment in the technical field of pipe processing equipment. The first chuck body and the second chuck body are connected by bolts, and the first chuck body A connecting shaft is installed transversely to the inner cavity of the second chuck body, two sets of connecting bearings are installed on the outer wall of the connecting shaft, and a first connecting disc and a second connecting disc are installed on the outer walls of the two sets of connecting bearings. The right walls of the first connection plate and the second connection plate are respectively screwed with three sets of first claws and second claws, and the right wall of the first chuck body and the left wall of the second chuck body are respectively equipped with the first Two square hole pieces and the first square hole piece, the lower ends of the first square hole piece and the second square hole piece are equipped with pinions, the device improves production efficiency, reduces machining errors, reduces the incidence of defective products, and reduces Production costs, reduce labor intensity of workers.
Description
技术领域technical field
本实用新型公开了一种用于管材加工设备的管端定位装置,具体为管材加工设备技术领域。The utility model discloses a pipe end positioning device for pipe material processing equipment, in particular to the technical field of pipe material processing equipment.
背景技术Background technique
在管材加工设备中,例如缩管机、扩管机以及弯管机等,常常需要将管材定位后再进行加工,现有的管材加工管端定位大多采用人工手动定位,每次放料的位置与实际加工工位都存在着误差,从而导致每次管材端部的成型尺寸长短不一,如果成型尺寸比图纸规定的长,则需要对管材实行二次锯切加工,工作效率低;如果成型尺寸比图纸规定的短,则导致加工后的管材无法使用,成品率降低、生产成本提高。In pipe processing equipment, such as pipe shrinking machines, pipe expanders, and pipe benders, it is often necessary to position the pipe before processing. Most of the existing pipe processing pipe end positioning uses manual positioning. There is an error with the actual processing station, which leads to different lengths of the forming size of the pipe end each time. If the forming size is longer than the drawing, the pipe needs to be sawed twice, and the work efficiency is low; If the size is shorter than that stipulated in the drawing, the processed pipe will not be usable, the yield will be reduced, and the production cost will be increased.
实用新型内容Utility model content
本实用新型的目的在于提供一种用于管材加工设备的管端定位装置,以解决上述背景技术中提出的现有管材加工管端定位大多采用人工手动定位导致加工误差,生产效率低,生产成本提高的问题。The purpose of this utility model is to provide a pipe end positioning device for pipe processing equipment to solve the problem that most of the existing pipe processing pipe end positioning proposed in the above-mentioned background technology adopts manual manual positioning, resulting in processing errors, low production efficiency, and low production costs. Raise the question.
为实现上述目的,本实用新型提供如下技术方案:一种用于管材加工设备的管端定位装置,包括第一卡盘体和第二卡盘体,所述第一卡盘体和第二卡盘体之间通过螺栓连接,所述第一卡盘体和第二卡盘体的右壁均开有卡接槽,所述第一卡盘体和第二卡盘体的内腔横向安装有连接轴,所述连接轴分别贯穿第一卡盘体和第二卡盘体,所述连接轴的外壁安装有两组连接轴承,两组所述连接轴承分别位于第一卡盘体和第二卡盘体的内腔,两组所述连接轴承的外壁安装有第一连接盘和第二连接盘,所述第一连接盘和第二连接盘的结构相同,所述第一连接盘和第二连接盘的左右外壁分别设置有大型齿轮和螺旋槽,所述第一连接盘和第二连接盘的右壁分别螺接有三组第一卡爪和第二卡爪,所述第一卡爪和第二卡爪分别与第一卡盘体和第二卡盘体的右壁卡接,所述第一卡盘体的右壁和第二卡盘体的左壁分别安装有第二方孔件和第一方孔件,所述第一方孔件和第二方孔件的结构相同,所述第一方孔件和第二方孔件分别贯穿第二卡盘体和第一卡盘体的外壁,所述第一方孔件和第二方孔件的下端均安装有小齿轮,两组小齿轮分别与第一连接盘和第二连接盘的左壁螺接,所述第一方孔件和第二方孔件的上端分别卡接有第一方形轴和第二方形轴,所述第一方形轴和第二方形轴分别通过第一液力变矩器和第二液力变矩器连接有第一驱动电机和第二驱动电机的输出轴。In order to achieve the above purpose, the utility model provides the following technical solutions: a pipe end positioning device for pipe processing equipment, including a first chuck body and a second chuck body, the first chuck body and the second chuck body The disc bodies are connected by bolts, the right walls of the first chuck body and the second chuck body are provided with engagement grooves, and the inner cavities of the first chuck body and the second chuck body are horizontally installed with A connecting shaft, the connecting shaft runs through the first chuck body and the second chuck body respectively, two sets of connecting bearings are installed on the outer wall of the connecting shaft, and the two sets of connecting bearings are respectively located on the first chuck body and the second chuck body In the inner cavity of the chuck body, the outer walls of the two groups of connecting bearings are equipped with a first connecting disk and a second connecting disk, the structure of the first connecting disk and the second connecting disk is the same, and the first connecting disk and the second connecting disk The left and right outer walls of the two connection plates are respectively provided with large gears and spiral grooves. The right walls of the first connection plate and the second connection plate are respectively screwed with three sets of first claws and second claws. The first claws and the second claw are engaged with the right wall of the first chuck body and the second chuck body respectively, and the right wall of the first chuck body and the left wall of the second chuck body are respectively equipped with second square holes piece and the first square hole piece, the structure of the first square hole piece and the second square hole piece are the same, and the first square hole piece and the second square hole piece pass through the second chuck body and the first chuck body respectively The outer wall of the body, the lower ends of the first square hole and the second square hole are equipped with pinions, and the two groups of pinions are respectively screwed with the left walls of the first connecting plate and the second connecting plate, and the first The upper ends of the square hole and the second square hole are respectively clamped with a first square shaft and a second square shaft, and the first square shaft and the second square shaft pass through the first hydraulic torque converter and the second torque converter respectively. The hydraulic torque converter is connected with the output shafts of the first drive motor and the second drive motor.
优选的,所述第一方孔件和第二方孔件与第二卡盘体和第一卡盘体的连接处均安装有小型轴承。Preferably, small bearings are installed at the connections between the first square hole piece and the second square hole piece and the second chuck body and the first chuck body.
优选的,三组所述第一卡爪和第二卡爪的相视壁均设置有橡胶缓冲垫。Preferably, the opposing walls of the three groups of the first jaws and the second jaws are all provided with rubber buffer pads.
优选的,三组所述第二卡爪的前部折弯处均焊接有加强筋。Preferably, reinforcement ribs are welded at the front bending positions of the three sets of second jaws.
与现有技术相比,本实用新型的有益效果是:本装置设置有第一卡爪和第二卡爪,通过第一卡爪和第二卡爪的咬合对管材的外壁进行固定,设置第一驱动电机和第二驱动电机控制第二卡爪和第一卡爪的咬合和分离,设置第一液力变矩器和第二液力变矩器避免第一驱动电机和第二驱动电机的扭矩直接作用在第二卡爪和第一卡爪上,本装置提高了生产效率,降低加工误差,降低次品发生率,降低生产成本,降低工人的劳动强度。Compared with the prior art, the beneficial effect of the utility model is that the device is provided with a first claw and a second claw, and the outer wall of the pipe is fixed through the engagement of the first claw and the second claw, and the second claw is set. A drive motor and a second drive motor control the engagement and separation of the second claw and the first claw, and the first hydraulic torque converter and the second hydraulic torque converter are arranged to avoid the friction between the first drive motor and the second drive motor. The torque directly acts on the second claw and the first claw. The device improves production efficiency, reduces processing errors, reduces the incidence of defective products, reduces production costs, and reduces labor intensity of workers.
附图说明Description of drawings
图1为本实用新型结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型结构左视剖视图;Fig. 2 is a left sectional view of the structure of the utility model;
图3为本实用新型方孔件示意图。Fig. 3 is a schematic diagram of the utility model square hole.
图中:1第一卡盘体、2第二卡盘体、3连接轴、4连接轴承、5第一连接盘、6第二连接盘、7第一卡爪、8第二卡爪、9第一方孔件、10第二方孔件、11第一方形轴、12第二方形轴、13第一液力变矩器、14第二液力变矩器、15第一驱动电机、16第二驱动电机、17小齿轮。In the figure: 1 first chuck body, 2 second chuck body, 3 connecting shaft, 4 connecting bearing, 5 first connecting disc, 6 second connecting disc, 7 first jaw, 8 second jaw, 9 The first square hole, 10 the second square hole, 11 the first square shaft, 12 the second square shaft, 13 the first torque converter, 14 the second torque converter, 15 the first drive motor, 16 second drive motors, 17 small gears.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
请参阅图1-3,本实用新型提供一种技术方案:一种用于管材加工设备的管端定位装置,包括第一卡盘体1和第二卡盘体2,所述第一卡盘体1和第二卡盘体2之间通过螺栓连接,所述第一卡盘体1和第二卡盘体2的右壁均开有卡接槽,所述第一卡盘体1和第二卡盘体2的内腔横向安装有连接轴3,所述连接轴3分别贯穿第一卡盘体1和第二卡盘体2,所述连接轴3的外壁安装有两组连接轴承4,两组所述连接轴承4分别位于第一卡盘体1和第二卡盘体2的内腔,两组所述连接轴承4的外壁安装有第一连接盘5和第二连接盘6,所述第一连接盘5和第二连接盘6的结构相同,所述第一连接盘5和第二连接盘6的左右外壁分别设置有大型齿轮和螺旋槽,所述第一连接盘5和第二连接盘6的右壁分别螺接有三组第一卡爪7和第二卡爪8,所述第一卡爪7和第二卡爪8分别与第一卡盘体1和第二卡盘体2的右壁卡接,所述第一卡盘体1的右壁和第二卡盘体2的左壁分别安装有第二方孔件10和第一方孔件9,所述第一方孔件9和第二方孔件10的结构相同,所述第一方孔件9和第二方孔件10分别贯穿第二卡盘体2和第一卡盘体1的外壁,所述第一方孔件9和第二方孔件10的下端均安装有小齿轮17,两组小齿轮17分别与第一连接盘5和第二连接盘6的左壁螺接,所述第一方孔件9和第二方孔件10的上端分别卡接有第一方形轴11和第二方形轴12,所述第一方形轴11和第二方形轴12分别通过第一液力变矩器13和第二液力变矩器14连接有第一驱动电机15和第二驱动电机16的输出轴。Please refer to Figures 1-3, the utility model provides a technical solution: a pipe end positioning device for pipe processing equipment, including a first chuck body 1 and a second chuck body 2, the first chuck The body 1 and the second chuck body 2 are connected by bolts, and the right walls of the first chuck body 1 and the second chuck body 2 are provided with engagement grooves, and the first chuck body 1 and the second chuck body The inner cavity of the second chuck body 2 is provided with a connecting shaft 3 transversely, and the connecting shaft 3 runs through the first chuck body 1 and the second chuck body 2 respectively, and two sets of connecting bearings 4 are installed on the outer wall of the connecting shaft 3 The two groups of connecting bearings 4 are respectively located in the inner cavity of the first chuck body 1 and the second chuck body 2, and the outer walls of the two groups of connecting bearings 4 are equipped with a first connecting disc 5 and a second connecting disc 6, The structure of the first connection plate 5 and the second connection plate 6 is the same, and the left and right outer walls of the first connection plate 5 and the second connection plate 6 are respectively provided with large gears and spiral grooves. The right wall of the second connection plate 6 is respectively screwed with three sets of first jaws 7 and second jaws 8, and the first jaws 7 and the second jaws 8 are connected with the first chuck body 1 and the second jaws respectively. The right wall of the disc body 2 is clamped, and the right wall of the first chuck body 1 and the left wall of the second chuck body 2 are respectively equipped with a second square hole 10 and a first square hole 9. One side hole part 9 and the second square hole part 10 have the same structure, and the first square hole part 9 and the second square hole part 10 penetrate the outer wall of the second chuck body 2 and the first chuck body 1 respectively, so The lower ends of the first square hole part 9 and the second square hole part 10 are equipped with pinion gears 17, and two groups of pinion gears 17 are respectively screwed with the left walls of the first connection plate 5 and the second connection plate 6. The upper ends of the square hole 9 and the second square hole 10 are respectively clamped with a first square shaft 11 and a second square shaft 12, and the first square shaft 11 and the second square shaft 12 pass through the first liquid respectively. The torque converter 13 and the second hydraulic torque converter 14 are connected with the output shafts of the first driving motor 15 and the second driving motor 16 .
其中,第一方孔件9和第二方孔件10与第二卡盘体2和第一卡盘体1的连接处均安装有小型轴承,降低连接处、第一方孔件3和第二方孔件10的磨损,提高本装置的使用寿命,三组第一卡爪7和第二卡爪8的相视壁均设置有橡胶缓冲垫,避免管材受损,降低次品率,三组第二卡爪8的前部折弯处均焊接有加强筋,提高折弯处的连接强度,提高本装置的使用寿命。Wherein, the connection of the first square hole 9 and the second square hole 10 and the second chuck body 2 and the first chuck body 1 is equipped with small bearings, and the connection, the first square hole 3 and the second hole are lowered. The wear of the two square hole parts 10 improves the service life of the device. The opposing walls of the first claw 7 and the second claw 8 of the three groups are all provided with rubber buffer pads to avoid damage to the pipe and reduce the defective rate. The front part of the group of second jaws 8 is welded with reinforcing ribs to improve the connection strength of the bend and improve the service life of the device.
工作原理:将本装置连接电源,将加工所需管材的管端壁安装于第一卡爪7和第二卡爪8间,启动第一驱动电机15和第二驱动电机16,第一驱动电机15和第二驱动电机16输出轴的转动通过第一液力变矩器13和第二液力变矩器14分别带动第一方形轴11和第二方形轴12的转动,继而分别带动第一方孔件9和第二方孔件10转动,第一方孔件9和第二方孔件10的转动分别带动两组小齿轮17的转动,两组小齿轮17与第二连接盘6和第一连接盘5左壁设置的大型齿轮啮合,继而使得第二连接盘6和第一连接盘5转动,第二卡爪8、第一卡爪7的左端外壁开有与第二连接盘6与第一连接盘5右壁的螺旋槽相匹配的齿,继而使得第二连接盘6和第一连接盘5螺接的第二卡爪8和第一卡爪7可移动,使得第二卡爪8沿着卡接槽向下移动,第一卡爪7沿着卡接槽向上移动,使得第一卡爪7紧贴管材内壁,第二卡爪8紧贴管材外壁,第一驱动电机15和第二驱动电机16的扭矩固定,所以第一液力变矩器13和第二液力变矩器14的扭矩固定,使得第一卡爪7和第二卡爪8对管材进行固定定位,避免管材加工时发生横、径向的跳动,加工结束后,使第一驱动电机15和第二驱动电机16反转,使得第二卡爪8和第一卡爪7远离,将管材取下,将下一组管材的管端壁安装于第一卡爪7和第二卡爪8间,使第一驱动电机15和第二驱动电机16正传,即可进行下一组管材的加工生产。Working principle: connect the device to the power supply, install the end wall of the pipe required for processing between the first jaw 7 and the second jaw 8, start the first drive motor 15 and the second drive motor 16, the first drive motor 15 and the rotation of the output shaft of the second drive motor 16 drive the rotation of the first square shaft 11 and the second square shaft 12 respectively through the first torque converter 13 and the second torque converter 14, and then respectively drive the first square shaft 11 and the second square shaft 12 One side hole 9 and the second square hole 10 rotate, and the rotation of the first square hole 9 and the second square hole 10 respectively drives the rotation of two groups of pinions 17, and the two groups of pinions 17 and the second connection plate 6 Engage with the large gear set on the left wall of the first connecting plate 5, and then make the second connecting plate 6 and the first connecting plate 5 rotate, and the left end outer wall of the second claw 8 and the first claw 7 has a hole that is connected with the second connecting plate. 6 teeth matched with the helical groove on the right wall of the first connection plate 5, and then the second claw 8 and the first claw 7, which are screwed together by the second connection plate 6 and the first connection plate 5, can move, so that the second The claw 8 moves down along the snap-in groove, and the first claw 7 moves upward along the snap-in groove, so that the first claw 7 is close to the inner wall of the pipe, the second claw 8 is close to the outer wall of the pipe, and the first drive motor 15 and the torque of the second drive motor 16 are fixed, so the torque of the first hydraulic torque converter 13 and the second hydraulic torque converter 14 is fixed, so that the first jaw 7 and the second jaw 8 fix and position the pipe , to avoid horizontal and radial jumps during pipe processing. After the processing is completed, reverse the first drive motor 15 and the second drive motor 16, so that the second claw 8 and the first claw 7 are far away, and the pipe is removed. , the pipe end wall of the next group of pipes is installed between the first jaw 7 and the second jaw 8, so that the first drive motor 15 and the second drive motor 16 are forwarded, and the processing and production of the next group of pipes can be carried out .
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes and modifications can be made to these embodiments without departing from the principle and spirit of the present invention , replacements and modifications, the scope of the present utility model is defined by the appended claims and their equivalents.
Claims (4)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820226611.1U CN207839869U (en) | 2018-02-08 | 2018-02-08 | A kind of pipe end positioning device for tubular object extruding equipment |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201820226611.1U CN207839869U (en) | 2018-02-08 | 2018-02-08 | A kind of pipe end positioning device for tubular object extruding equipment |
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| CN207839869U true CN207839869U (en) | 2018-09-11 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115060221A (en) * | 2022-06-15 | 2022-09-16 | 江苏远华轻化装备有限公司 | Heating square tube calibration arrangement structure of Teflon belt type compound machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115060221A (en) * | 2022-06-15 | 2022-09-16 | 江苏远华轻化装备有限公司 | Heating square tube calibration arrangement structure of Teflon belt type compound machine |
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Granted publication date: 20180911 |