CN207832395U - Air tightness detection device for automobile fuel tank - Google Patents

Air tightness detection device for automobile fuel tank Download PDF

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CN207832395U
CN207832395U CN201721929458.0U CN201721929458U CN207832395U CN 207832395 U CN207832395 U CN 207832395U CN 201721929458 U CN201721929458 U CN 201721929458U CN 207832395 U CN207832395 U CN 207832395U
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fuel tank
support frame
pressure
oil tank
detection device
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朱海啸
朱思鹏
林清华
朱润明
朱周
蔡婷
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Dongguan Tianmeixin Automation Equipment Co ltd
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Dongguan Tianmeixin Automation Equipment Co ltd
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Abstract

The utility model relates to the technical field of air tightness detection of an automobile oil tank in the production process, in particular to an air tightness detection device of the automobile oil tank, which comprises a packaging support frame, a detection container, a clamping piece for clamping an external oil tank, a driving mechanism for driving the clamping piece to enter and exit from external liquid accommodated in the detection container, and a pressure control assembly for controlling the pressure in the external oil tank; the detection container is connected with the support frame; the clamping piece is connected to the supporting frame in a sliding manner; the driving mechanism is arranged on the supporting frame; the pressure control assembly is arranged on the support frame; has the advantages that: the pressure control assembly fills the pressure air that requires into external oil tank, and actuating mechanism's drive is sent to the clear water in detecting the container, places the position of clear water regulation, through observing whether there is the bubble phenomenon in the clear water in the specified time, judges the qualification of oil tank and the gas leakage position of oil tank, through the pressure numerical value of setting pressure control assembly, makes the testing result have the authenticity to detection device is with low costs, detect simple effective.

Description

一种汽车油箱的气密性检测装置Air tightness detection device for automobile fuel tank

技术领域technical field

本实用新型涉及生产过程中汽车油箱的气密性检测技术领域,尤其公开了一种汽车油箱的气密性检测装置。The utility model relates to the technical field of air-tightness detection of automobile fuel tanks in the production process, and in particular discloses an air-tightness detection device of automobile fuel tanks.

背景技术Background technique

随着社会的高速发展,汽车制造业迅猛发展,汽车已经成为现代社会不可缺少的交通工具,而油箱则是汽车不可缺少的一部分,油箱质量的好坏直接关系到汽车使用的安全性,油箱在生产过程中需要进行气密性检测,传统的检测方式各种各样,但是检测方式比较传统,没有数字化的理论根据,检测数据不科学,不能确保检测结果的真实性,所以流入市场的部分油箱具有安全隐患。With the rapid development of society and the rapid development of automobile manufacturing industry, automobiles have become an indispensable means of transportation in modern society, and fuel tanks are an indispensable part of automobiles. The quality of fuel tanks is directly related to the safety of automobiles. Air tightness testing is required in the production process. There are various traditional testing methods, but the testing methods are relatively traditional, there is no digital theoretical basis, the testing data is unscientific, and the authenticity of the test results cannot be guaranteed. Therefore, some fuel tanks that flow into the market There are security risks.

发明内容Contents of the invention

为了克服现有技术中存在的缺点,本实用新型的目的在于提供一种简单、高效的汽车油箱的气密性检测装置,实现检测油箱气密性的精准性。In order to overcome the shortcomings in the prior art, the purpose of this utility model is to provide a simple and efficient airtightness detection device for automobile fuel tanks, so as to realize the accuracy of detecting the airtightness of the fuel tanks.

为实现上述目的,本实用新型的技术方案为:To achieve the above object, the technical solution of the utility model is:

一种汽车油箱的气密性检测装置,包装支撑架,包括用于容置外界液体的检测容器、用于夹持外界油箱的夹持件、用于驱动夹持件以使得外界油箱进出的驱动机构及用于控制外界油箱内压力的压力控制组件;An air tightness detection device for an automobile fuel tank, a packaging support frame, including a detection container for accommodating external liquid, a clamp for clamping the external fuel tank, and a drive for driving the clamp to allow the external fuel tank to enter and exit Mechanism and pressure control components for controlling the pressure in the external fuel tank;

检测容器连接于支撑架的底部;The detection container is connected to the bottom of the support frame;

夹持件滑动连接于支撑架并位于检测容器的上方;The clamping piece is slidably connected to the support frame and located above the detection container;

驱动机构设于支撑架;The driving mechanism is arranged on the supporting frame;

压力控制组件设置于支撑架。The pressure control component is arranged on the support frame.

进一步的,压力控制组件包括用于控制外界油箱内压力的压力控制器、用于显示外界油箱内压力的压力表及用于向外界油箱内提供高压气体的储气罐。Further, the pressure control assembly includes a pressure controller for controlling the pressure in the external fuel tank, a pressure gauge for displaying the pressure in the external fuel tank, and a gas storage tank for providing high-pressure gas into the external fuel tank.

进一步的,储气罐设有用于控制储气罐内压力的安全阀。Further, the gas storage tank is provided with a safety valve for controlling the pressure in the gas storage tank.

进一步的,检测容器由不锈钢材质制成。Further, the detection container is made of stainless steel.

进一步的,驱动机构包括安装于支撑架的缸体及滑动设于缸体的活塞杆,活塞杆的一端连接夹持件。Further, the driving mechanism includes a cylinder installed on the support frame and a piston rod slidably arranged on the cylinder, and one end of the piston rod is connected with the clamping member.

进一步的,夹持件包括第一连接杆、若干第二连接杆及若干第三连接杆;Further, the clip includes a first connecting rod, a plurality of second connecting rods and a plurality of third connecting rods;

第一连接杆与活塞杆连接;The first connecting rod is connected with the piston rod;

若干第二连接杆的一端均连接于第一连接杆,第二连接杆与第一连接杆相交设置;One ends of several second connecting rods are all connected to the first connecting rods, and the second connecting rods intersect with the first connecting rods;

每个第二连接杆连接一个第三连接杆;Each second connecting rod is connected to a third connecting rod;

第三连接杆的另一端用于固定外界油箱。The other end of the third connecting rod is used for fixing the external oil tank.

进一步的,还包括用于控制夹持件运动方向的导向件,导向件的一端固定连接于支撑架,导向件的另一端滑动连接第一连接杆。Further, it also includes a guide piece for controlling the moving direction of the clamping piece, one end of the guide piece is fixedly connected to the support frame, and the other end of the guide piece is slidably connected to the first connecting rod.

进一步的,还包括设于支撑架的照明件。Further, it also includes a lighting part arranged on the support frame.

进一步的,照明件设于支撑架的上端部。Further, the lighting element is arranged on the upper end of the support frame.

本实用新型的有益效果:通过压力控制组件对外界油箱充入要求的压力空气,然后油箱固定于夹持件,通过驱动机构的驱动送至检测容器内的清水中,放置清水中规定的位置,在规定的时间内通过观察清水中有无气泡现象,判断油箱的合格性及油箱的漏气位置,通过设定压力控制组件的压力数值,使检测结果具有真实性,并且检测装置成本低、检测简单有效。Beneficial effects of the utility model: the external oil tank is filled with the required pressure air through the pressure control assembly, and then the oil tank is fixed on the clamping part, driven by the driving mechanism and sent to the clean water in the detection container, and placed in the specified position in the clean water, In the specified time, by observing whether there are bubbles in the clear water, judge the qualification of the fuel tank and the leak position of the fuel tank, and set the pressure value of the pressure control component to make the detection result authentic, and the detection device is low in cost and easy to detect. Simple and effective.

附图说明Description of drawings

图1为本实用新型的主视图;Fig. 1 is the front view of the utility model;

图2为本实用新型的左视图。Fig. 2 is a left view of the utility model.

附图标记包括:Reference signs include:

100—油箱 1—支撑架 2—检测容器100—oil tank 1—support frame 2—detection container

3—夹持件 31—第一连接杆 32—第二连接杆3—Clamping piece 31—First connecting rod 32—Second connecting rod

33—第三连接杆 4—驱动机构 41—气缸33—third connecting rod 4—drive mechanism 41—cylinder

42—活塞杆 5—压力控制组件 51—压力控制器42—piston rod 5—pressure control assembly 51—pressure controller

52—压力表 53—储气罐 531—安全阀52—Pressure gauge 53—Air storage tank 531—Safety valve

6—导向件 7—照明件。6—guide piece 7—lighting piece.

具体实施方式Detailed ways

为了便于本领域技术人员的理解,下面结合实施例及附图对本实用新型作进一步的说明,实施方式提及的内容并非对本实用新型的限定。In order to facilitate the understanding of those skilled in the art, the utility model will be further described below in conjunction with the embodiments and drawings, and the content mentioned in the implementation mode is not to limit the utility model.

请参阅图1至图2,本实用新型的一种汽车油箱的气密性检测装置,包装支撑架1,包括用于容置外界液体的检测容器2、用于夹持外界油箱100的夹持件3、用于驱动夹持件3以使得外界油箱100进出检测容器2容置的外界液体内的驱动机构4及用于控制外界油箱100内压力的压力控制组件5;Please refer to Fig. 1 to Fig. 2, a kind of airtightness detection device of automobile fuel tank of the present utility model, packing support frame 1, comprises the detection container 2 that is used to accommodate external liquid, is used for clamping the clamping of external fuel tank 100 Part 3, a drive mechanism 4 for driving the clamping part 3 so that the external oil tank 100 enters and exits the external liquid contained in the detection container 2, and a pressure control assembly 5 for controlling the pressure in the external oil tank 100;

检测容器2连接于支撑架1的底部;The detection container 2 is connected to the bottom of the support frame 1;

夹持件3滑动连接于支撑架1并位于检测容器2的上方;The clamping part 3 is slidably connected to the support frame 1 and located above the detection container 2;

驱动机构4设于支撑架1;The driving mechanism 4 is located on the support frame 1;

压力控制组件5设置于支撑架1。The pressure control assembly 5 is disposed on the support frame 1 .

压力控制组件5包括用于控制外界油箱100内压力的压力控制器51、用于显示外界油箱 100压力的压力表52及用于向外界油箱100内提供高压气体的储气罐53。The pressure control assembly 5 includes a pressure controller 51 for controlling the pressure in the external oil tank 100, a pressure gauge 52 for displaying the pressure of the external oil tank 100, and an air storage tank 53 for providing high-pressure gas in the external oil tank 100.

储气罐53设有用于控制储气罐53内压力的安全阀531。The air storage tank 53 is provided with a safety valve 531 for controlling the pressure inside the air storage tank 53 .

驱动机构4包括安装于支撑架1的缸体41及滑动设于缸体41的活塞杆42,活塞杆42的一端连接夹持件3。The driving mechanism 4 includes a cylinder body 41 mounted on the support frame 1 and a piston rod 42 slidingly disposed on the cylinder body 41 . One end of the piston rod 42 is connected to the clamping member 3 .

夹持件3包括第一连接杆31、若干第二连接杆32及若干第三连接杆33;The clip 3 includes a first connecting rod 31, a plurality of second connecting rods 32 and a plurality of third connecting rods 33;

第一连接杆31与活塞杆42连接;The first connecting rod 31 is connected with the piston rod 42;

若干第二连接杆32的一端均连接于第一连接杆31,第二连接杆32与第一连接杆31相交设置;One end of several second connecting rods 32 is connected to the first connecting rod 31, and the second connecting rod 32 is intersected with the first connecting rod 31;

每个第二连接杆32连接一个第三连接杆33;Each second connecting rod 32 is connected to a third connecting rod 33;

第三连接杆33的另一端用于固定外界油箱100。The other end of the third connecting rod 33 is used to fix the external oil tank 100 .

具体的,本实施例中,检测容器2内装入工业清水,储气罐53的出气口依次设置球阀、软气管、操控手柄、软气管及快换接头,通过操控手柄控制输出的高压气体,待检测油箱100被转运至油箱气密性检测区,检测人员在压力控制器51设置参数,连接储气罐53与油箱,对检漏油箱100通入规定的压力空气,保持油箱100内具有设定压力,将油箱100固定于夹持件3,驱动机构4驱动夹持件3及油箱100运动,驱动机构4采用气缸41提供动力驱动活塞杆42 运动,活塞杆42的一端固定连接第一连接杆31,第一连接杆31水平横向放置,第一连接杆 31的底端焊接两个第二连接杆32,第二连接杆32垂直放置,每个第二连接杆32的底端焊接一个第三连接杆33,第三连接杆33水平纵向放置,第三连接杆33的底端用于夹持油箱100,在气缸41的作用下,油箱100完成取放于检测容器2的动作,油箱100被送至检测容器2内的水中,油箱100的上端面距离水上端面的距离为100mm,持续时间为60秒,观察有无气泡冒出,通过气泡方向确定油箱100的漏气位置。Specifically, in this embodiment, the detection container 2 is filled with industrial clear water, and the gas outlet of the gas storage tank 53 is sequentially provided with a ball valve, a flexible air pipe, a control handle, a flexible air pipe and a quick-change joint, and the output high-pressure gas is controlled by the control handle. The detection oil tank 100 is transferred to the oil tank air tightness detection area. The detection personnel set parameters on the pressure controller 51, connect the air storage tank 53 and the fuel tank, and feed the specified pressure air into the leak detection fuel tank 100 to keep the fuel tank 100 with the set pressure. Constant pressure, fix the fuel tank 100 on the clamping part 3, the driving mechanism 4 drives the clamping part 3 and the fuel tank 100 to move, the driving mechanism 4 uses the cylinder 41 to provide power to drive the piston rod 42 to move, and one end of the piston rod 42 is fixedly connected to the first connection Rod 31, the first connecting rod 31 is placed horizontally and horizontally, the bottom end of the first connecting rod 31 is welded with two second connecting rods 32, the second connecting rod 32 is placed vertically, and the bottom end of each second connecting rod 32 is welded with a first connecting rod 32 Three connecting rods 33, the third connecting rod 33 is placed horizontally and vertically, the bottom end of the third connecting rod 33 is used to clamp the fuel tank 100, under the action of the cylinder 41, the fuel tank 100 completes the action of taking and placing in the detection container 2, the fuel tank 100 Sent into the water in the detection container 2, the distance between the upper end surface of the oil tank 100 and the upper end surface on the water is 100mm, and the duration is 60 seconds. Observe whether there are bubbles emerging, and determine the air leakage position of the oil tank 100 by the direction of the bubbles.

有益效果:通过压力控制组件5对外界油箱100充入要求的压力空气,然后油箱100固定于夹持件3,通过驱动机构4的驱动送至检测容器2内的清水中,放置清水中规定的位置,在规定的时间内通过观察清水中有无气泡现象,判断油箱100的合格性及油箱100的漏气位置,通过设定压力控制组件5的压力数值,使检测结果具有真实性,并且检测装置成本低、检测简单有效。Beneficial effects: the external fuel tank 100 is filled with the required pressure air through the pressure control assembly 5, and then the fuel tank 100 is fixed on the clamping part 3, driven by the driving mechanism 4 and sent to the clean water in the detection container 2, and placed in the clean water Position, by observing whether there are air bubbles in the clear water within the specified time, judge the qualification of the fuel tank 100 and the leak position of the fuel tank 100, and set the pressure value of the pressure control component 5 to make the test results authentic and detect The device cost is low, and the detection is simple and effective.

检测容器2为由锈钢材质制成。The detection container 2 is made of stainless steel.

具体的,检测容器2为不锈钢制作,具有防止生锈,导致测试水浑浊影响检测效果的作用。Specifically, the detection container 2 is made of stainless steel, which has the function of preventing rust, causing the test water to be turbid and affecting the detection effect.

还包括用于控制夹持件3运动方向的导向件6,导向件6的一端固定连接于支撑架1,导向件6的另一端滑动连接第一连接杆31。It also includes a guide piece 6 for controlling the moving direction of the clamping piece 3 , one end of the guide piece 6 is fixedly connected to the support frame 1 , and the other end of the guide piece 6 is slidably connected to the first connecting rod 31 .

具体的,导向件6采用滑轨滑块(图中未画出)的方式确保夹持件3运动方向的一致性,其中滑轨6连接于支撑架1,滑块通过连接杆与第一连接杆31连接,实现第一连接杆31运动的顺畅性。Specifically, the guide member 6 adopts a slide rail slider (not shown in the figure) to ensure the consistency of the movement direction of the clamping member 3, wherein the slide rail 6 is connected to the support frame 1, and the slide block is connected to the first connecting rod through a connecting rod. The rods 31 are connected to realize smooth movement of the first connecting rod 31.

还包括设于支撑架1的照明件7。It also includes a lighting element 7 arranged on the support frame 1 .

照明件7设于支撑架1的上端部。The lighting element 7 is disposed on the upper end of the support frame 1 .

具体的,照明灯7的设置,提供观测水中气泡的最佳环境,进一步提高检测油箱气密性的准确度。Specifically, the setting of the illuminating lamp 7 provides the best environment for observing the air bubbles in the water, and further improves the accuracy of detecting the airtightness of the fuel tank.

以上内容仅为本实用新型的较佳实施例,对于本领域的普通技术人员,依据本实用新型的思想,在具体实施方式及应用范围上均会有改变之处,本说明书内容不应理解为对本实用新型的限制。The above content is only a preferred embodiment of the present utility model. For those of ordinary skill in the art, according to the idea of the present utility model, there will be changes in the specific implementation and scope of application. The content of this specification should not be understood as Limitations on the Invention.

Claims (9)

1.一种汽车油箱的气密性检测装置,包装支撑架(1),其特征在于:包括用于容置外界液体的检测容器(2)、用于夹持外界油箱(100)的夹持件(3)、用于驱动夹持件(3)以使得外界油箱(100)进出检测容器(2)容置的外界液体内的驱动机构(4)及用于控制外界油箱(100)内压力的压力控制组件(5);1. An air tightness detection device for an automobile fuel tank, a packaging support frame (1), is characterized in that: it includes a detection container (2) for accommodating external liquid, a clamp for clamping the external fuel tank (100) part (3), a driving mechanism (4) for driving the clamping part (3) so that the external oil tank (100) enters and exits the external liquid contained in the detection container (2), and a driving mechanism (4) for controlling the internal pressure of the external oil tank (100) The pressure control assembly (5); 检测容器(2)连接于支撑架(1);The detection container (2) is connected to the support frame (1); 夹持件(3)滑动连接于支撑架(1)并位于检测容器(2)的上方;The clamping piece (3) is slidably connected to the support frame (1) and located above the detection container (2); 驱动机构(4)设于支撑架(1);The driving mechanism (4) is located on the support frame (1); 压力控制组件(5)设于支撑架(1)。The pressure control component (5) is arranged on the support frame (1). 2.根据权利要求1所述的汽车油箱的气密性检测装置,其特征在于:所述压力控制组件(5)包括用于控制外界油箱(100)内压力的压力控制器(51)、用于显示外界油箱(100)内压力的压力表(52)及用于向外界油箱(100)内提供高压气体的储气罐(53)。2. The airtightness detection device of the automobile fuel tank according to claim 1, characterized in that: the pressure control assembly (5) includes a pressure controller (51) for controlling the pressure in the external fuel tank (100), A pressure gauge (52) for displaying the pressure in the external oil tank (100) and an air storage tank (53) for providing high-pressure gas in the external oil tank (100). 3.根据权利要求2所述的汽车油箱的气密性检测装置,其特征在于:所述储气罐(53)设有用于控制储气罐(53)内压力的安全阀(531)。3. The airtightness detection device of an automobile fuel tank according to claim 2, characterized in that: the gas storage tank (53) is provided with a safety valve (531) for controlling the pressure inside the gas storage tank (53). 4.根据权利要求1所述的汽车油箱的气密性检测装置,其特征在于:所述检测容器(2)由不锈钢材质制成。4. The airtightness detection device of an automobile fuel tank according to claim 1, characterized in that: the detection container (2) is made of stainless steel. 5.根据权利要求1所述的汽车油箱的气密性检测装置,其特征在于:所述驱动机构(4)包括安装于支撑架(1)的缸体(41)及滑动设于缸体(41)活塞杆(42),活塞杆(42)的一端连接夹持件(3)。5. The airtightness detection device of the automobile fuel tank according to claim 1, characterized in that: the drive mechanism (4) comprises a cylinder (41) mounted on the support frame (1) and a cylinder (41) slidingly arranged on the cylinder ( 41) Piston rod (42), one end of piston rod (42) is connected with holder (3). 6.根据权利要求1所述的汽车油箱的气密性检测装置,其特征在于:所述夹持件(3)包括第一连接杆(31)、若干第二连接杆(32)及若干第三连接杆(33);6. The air tightness detection device of an automobile fuel tank according to claim 1, characterized in that: the clamping member (3) comprises a first connecting rod (31), a plurality of second connecting rods (32) and a plurality of second connecting rods (32) Three connecting rods (33); 第一连接杆(31)与活塞杆(42)连接;The first connecting rod (31) is connected with the piston rod (42); 若干第二连接杆(32)的一端均连接于第一连接杆(31),第二连接杆(32)与第一连接杆(31)相交设置;One end of several second connecting rods (32) is connected to the first connecting rod (31), and the second connecting rod (32) is intersected with the first connecting rod (31); 每个第二连接杆(32)连接一个第三连接杆(33);Each second connecting rod (32) is connected to a third connecting rod (33); 第三连接杆(33)的另一端用于固定外界油箱(100)。The other end of the third connecting rod (33) is used to fix the external oil tank (100). 7.根据权利要求6所述的汽车油箱的气密性检测装置,其特征在于:还包括用于控制夹持件(3)运动方向的导向件(6),导向件(6)的一端固定连接于支撑架(1),导向件(6)的另一端滑动连接第一连接杆(31)。7. The air tightness detection device of the automobile oil tank according to claim 6, characterized in that: it also includes a guide (6) for controlling the moving direction of the clamp (3), and one end of the guide (6) is fixed Connected to the support frame (1), the other end of the guide piece (6) is slidably connected to the first connecting rod (31). 8.根据权利要求1所述的汽车油箱的气密性检测装置,其特征在于:还包括设于支撑架(1)的照明件(7)。8. The airtightness detection device of an automobile fuel tank according to claim 1, characterized in that it further comprises a lighting element (7) arranged on the support frame (1). 9.根据权利要求8所述的汽车油箱的气密性检测装置,其特征在于:所述照明件(7)设于支撑架(1)的上端部。9. The airtightness detection device of the automobile fuel tank according to claim 8, characterized in that: the illuminating member (7) is arranged on the upper end of the supporting frame (1).
CN201721929458.0U 2017-12-30 2017-12-30 Air tightness detection device for automobile fuel tank Active CN207832395U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108168791A (en) * 2017-12-30 2018-06-15 东莞市天美新自动化设备有限公司 A kind of air-tightness detection device of automotive oil tank
CN112146817A (en) * 2020-09-14 2020-12-29 重庆工商大学 A fuel tank tightness detection equipment with multi-station structure

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108168791A (en) * 2017-12-30 2018-06-15 东莞市天美新自动化设备有限公司 A kind of air-tightness detection device of automotive oil tank
CN112146817A (en) * 2020-09-14 2020-12-29 重庆工商大学 A fuel tank tightness detection equipment with multi-station structure

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