CN207825865U - The front air suspension structure of gas spring is emptied for affixed side - Google Patents
The front air suspension structure of gas spring is emptied for affixed side Download PDFInfo
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- CN207825865U CN207825865U CN201820058595.XU CN201820058595U CN207825865U CN 207825865 U CN207825865 U CN 207825865U CN 201820058595 U CN201820058595 U CN 201820058595U CN 207825865 U CN207825865 U CN 207825865U
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- 239000000725 suspension Substances 0.000 title claims abstract description 44
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 100
- 239000010959 steel Substances 0.000 claims abstract description 100
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- 239000006096 absorbing agent Substances 0.000 claims description 12
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Abstract
一种客车技术领域的用于固定侧置空气弹簧的前空气悬架结构,包括经焊接连接于主车架上的副车架,所述副车架采用方钢桁架结构,所述副车架的底部设有上下平行设置的两根斜撑方钢,所述的斜撑方钢两端固定有至少两对悬架连接件支座,所述的悬架连接件支座与悬架连接件一端固定连接,悬架连接件另一端与侧置空气弹簧固定连接。本实用新型采用方钢桁架结构副车架代替大纵梁式副车架,实现了轻量化,每车减重100~120KG,产生较大的经济效益;且采用方钢桁架结构有利于进行悬架连接件支座结构的改进,在方钢桁架结构上多个位置设置小型悬架连接件支座,能够稳固支撑侧置空气弹簧,同时副车架上受力分散。
A front air suspension structure for fixing lateral air springs in the field of passenger car technology, comprising a subframe connected to the main frame through welding, the subframe adopts a square steel truss structure, and the subframe The bottom of the bottom is provided with two diagonally braced square steels arranged in parallel up and down. At least two pairs of suspension connector supports are fixed at both ends of the diagonal braces. The suspension connector supports and the suspension connectors One end is fixedly connected, and the other end of the suspension connector is fixedly connected with the side air spring. The utility model adopts a square steel truss structure sub-frame instead of a large longitudinal beam type sub-frame, which realizes light weight, and the weight of each vehicle is reduced by 100-120KG, resulting in greater economic benefits; and the use of a square steel truss structure is conducive to suspension To improve the support structure of the frame connector, small suspension connector supports are installed at multiple positions on the square steel truss structure, which can stably support the side air spring and distribute the force on the subframe.
Description
技术领域technical field
本实用新型涉及的是一种客车领域的技术,具体是一种用于固定侧置空气弹簧的前空气悬架结构。The utility model relates to a technique in the field of passenger cars, in particular to a front air suspension structure for fixing side air springs.
背景技术Background technique
传统客车配置侧置气囊空气悬架时,副车架一般采用大纵梁车架式结构,悬架各连接件支座一般采用螺栓固定在纵梁车架上,如图6所示。该结构主要存在以下问题:1、悬架各连接件支座采用铸件或大支架方式,结构笨重;2、固定悬架连接件的大纵梁车架式结构与主车架连接受力集中,容易发生开裂。When a traditional passenger car is equipped with a side airbag air suspension, the auxiliary frame generally adopts a large longitudinal beam frame structure, and the supports of the connecting parts of the suspension are generally fixed on the longitudinal beam frame by bolts, as shown in Figure 6. The structure mainly has the following problems: 1. The support of each connecting piece of the suspension is cast or a large bracket, and the structure is bulky; 2. The large longitudinal beam frame structure that fixes the suspension connecting piece and the main frame are connected to the concentrated force. Cracks easily.
实用新型内容Utility model content
本实用新型针对现有技术存在的上述不足,提出了一种用于固定侧置空气弹簧的前空气悬架结构,采用方钢桁架结构作为侧置空气弹簧的固定支撑结构,降低了整体重量,且受力分散、结构稳定。Aiming at the above-mentioned deficiencies in the prior art, the utility model proposes a front air suspension structure for fixing side air springs. The square steel truss structure is used as the fixed support structure of side air springs, which reduces the overall weight. And the stress is scattered and the structure is stable.
本实用新型是通过以下技术方案实现的:The utility model is achieved through the following technical solutions:
本实用新型包括经焊接连接于主车架上的副车架,所述副车架采用方钢桁架结构,所述副车架的底部设有上下平行设置的两根斜撑方钢,所述的斜撑方钢两端固定有至少两对悬架连接件支座,所述的悬架连接件支座与悬架连接件一端固定连接,悬架连接件另一端与侧置空气弹簧固定连接。The utility model comprises a sub-frame connected to the main frame by welding, the sub-frame adopts a square steel truss structure, and the bottom of the sub-frame is provided with two diagonally braced square steels arranged in parallel up and down. At least two pairs of suspension connector supports are fixed at both ends of the diagonal brace square steel, the suspension connector supports are fixedly connected to one end of the suspension connector, and the other end of the suspension connector is fixedly connected to the side air spring .
所述副车架在主车架两侧设置为对称结构,包括两平行的左片前副车架,两左片前副车架之间设有若干连接件;所述各连接件可以是槽钢或方钢;优选地,所述的连接件设有加强结构。The sub-frame is arranged as a symmetrical structure on both sides of the main frame, including two parallel left front sub-frames, and several connecting pieces are arranged between the two left front sub-frames; the connecting pieces can be slots steel or square steel; preferably, the connecting piece is provided with a reinforcement structure.
所述的左片前副车架采用双层方钢加强结构,包括通过短方钢相连的外层方钢和内层方钢,其中,外层方钢和内层方钢均包括方钢构成的若干矩形结构,内层方钢的结构长度大于外层方钢、高度相同,所述的斜撑方钢固定在内层方钢上的相对于外层方钢的突出端。The left front sub-frame adopts a double-layer square steel reinforcement structure, including an outer layer square steel and an inner layer square steel connected by short square steels, wherein the outer layer square steel and the inner layer square steel are composed of square steel For several rectangular structures, the structural length of the inner square steel is greater than that of the outer square steel, and the height is the same, and the diagonal bracing square steel is fixed on the protruding end of the inner square steel relative to the outer square steel.
所述内层方钢在两端矩形结构中对角位置设有加强斜方钢。The inner square steel is provided with reinforced oblique square steel at the diagonal positions of the rectangular structure at both ends.
对应于侧置空气弹簧,所述的外层方钢上固定有减震器支架;优选地,所述减振器支架采用倒U形结构,在考虑减振器支架强度的前提下尽可能降低了重量。Corresponding to the side-mounted air spring, the shock absorber bracket is fixed on the outer square steel; preferably, the shock absorber bracket adopts an inverted U-shaped structure, and the shock absorber bracket is as low as possible under the premise of considering the strength of the shock absorber bracket. up the weight.
所述上下设置的两根斜撑方钢均焊接在两左片前副车架的同一端。The two diagonal bracing square steels arranged up and down are all welded on the same end of the two left front sub-frames.
对应于悬架连接件,在副车架顶部设有两根平行的纵方钢,其中一根纵方钢通过加强短方钢与外层方钢顶部相连,另一根纵方钢固定在车身上;所述两根纵方钢之间留有间距,以便侧置空气弹簧与相应管路的连接;优选地,所述的间距为80~100mm。Corresponding to the suspension connector, there are two parallel vertical square steels on the top of the sub-frame, one of which is connected to the top of the outer square steel through a reinforced short square steel, and the other vertical square steel is fixed on the vehicle On the body; there is a space between the two longitudinal steel bars for the connection between the side air spring and the corresponding pipeline; preferably, the space is 80-100 mm.
所述上下设置的两根斜撑方钢之间焊接有折边三角板,所述的折边三角板靠近两斜撑方钢上的悬架连接件支座设置,防止应力集中现象;优选地,折边三角板数量为两块,关于主车架对称设置。A folded triangle plate is welded between the two diagonally braced square steels arranged up and down, and the folded triangle plate is arranged close to the suspension connector support on the two diagonally braced square steels to prevent stress concentration; preferably, the folded square The number of side triangle plates is two, which are arranged symmetrically about the main vehicle frame.
技术效果technical effect
与现有技术相比,本实用新型采用方钢桁架结构副车架代替大纵梁式副车架,实现了轻量化,每车减重100~120KG,产生较大的经济效益;且采用方钢桁架结构有利于与主车架的焊接以及进行悬架连接件支座结构的改进,在方钢桁架结构上多个位置设置小型悬架连接件支座,能够稳固支撑侧置空气弹簧,同时副车架上受力分散。Compared with the prior art, the utility model adopts the square steel truss structure sub-frame instead of the large longitudinal beam type sub-frame, realizes light weight, reduces weight of each vehicle by 100-120KG, and produces greater economic benefits; and adopts square The steel truss structure is conducive to the welding with the main frame and the improvement of the support structure of the suspension connector. Small suspension connector supports are set at multiple positions on the square steel truss structure, which can stably support the side air spring, and at the same time The force distribution on the subframe.
附图说明Description of drawings
图1为本实用新型整体结构示意图;Fig. 1 is a schematic diagram of the overall structure of the utility model;
图2为本实用新型中副车架结构示意图;Fig. 2 is a structural schematic diagram of the auxiliary frame in the utility model;
图3为图2的俯视图;Fig. 3 is the top view of Fig. 2;
图4为图2的侧视图;Fig. 4 is the side view of Fig. 2;
图5为图3中A-A方向视图;Fig. 5 is A-A direction view among Fig. 3;
图6为现有技术结构示意图;Fig. 6 is a schematic structural diagram of the prior art;
图中:主车架A、副车架B、斜撑方钢1、悬架连接件支座2、悬架连接件3、侧置空气弹簧4、左片前副车架5、连接件6、减震器支架7、纵方钢8、折边三角板9、减震器10、内层方钢51、外层方钢52、加强斜方钢53。In the figure: main frame A, sub-frame B, diagonal brace square steel 1, suspension connector support 2, suspension connector 3, side air spring 4, left front sub-frame 5, connector 6 , shock absorber support 7, vertical square steel 8, folded triangle plate 9, shock absorber 10, inner layer square steel 51, outer layer square steel 52, reinforced orthorhombic square steel 53.
具体实施方式Detailed ways
下面结合附图及具体实施方式对本实用新型进行详细描述。The utility model will be described in detail below in conjunction with the accompanying drawings and specific embodiments.
实施例1Example 1
如图1和图2所示,本实施例包括经焊接连接于主车架A上的副车架B,所述副车架B采用方钢桁架结构,所述副车架B的底部设有上下平行的两根斜撑方钢1,所述的斜撑方钢1两端固定有至少两对悬架连接件支座2,所述的悬架连接件支座2通过销钉固定连接有悬架连接件3,悬架连接件3通过销钉固定连接有侧置空气弹簧4。As shown in Figures 1 and 2, this embodiment includes a subframe B connected to the main frame A by welding, the subframe B adopts a square steel truss structure, and the bottom of the subframe B is provided with Two diagonally braced square steels 1 parallel up and down, at least two pairs of suspension connector supports 2 are fixed at both ends of the diagonally braced square steel 1, and the suspension connector supports 2 are fixedly connected with suspensions by pins. The frame connector 3 and the suspension connector 3 are fixedly connected with a side air spring 4 through pins.
如图2和图3所示,所述副车架B在主车架A两侧设置为对称结构,包括两平行的左片前副车架5,两左片前副车架5之间设有若干连接件6;所述各连接件6可以是槽钢或方钢。As shown in Figures 2 and 3, the sub-frame B is arranged as a symmetrical structure on both sides of the main frame A, including two parallel left front sub-frames 5, between which two left front sub-frames 5 are arranged. There are several connecting pieces 6; each connecting piece 6 can be channel steel or square steel.
如图2至图5所示,所述的左片前副车架5采用双层方钢加强结构,包括通过短方钢相连的外层方钢52和内层方钢51,其中,外层方钢52和内层方钢51均包括方钢构成的若干矩形结构,内层方钢51的结构长度大于外层方钢52、高度相同,所述的斜撑方钢1固定在内层方钢51上的相对于外层方钢52的突出端。As shown in Figures 2 to 5, the left front sub-frame 5 adopts a double-layer square steel reinforced structure, including an outer layer square steel 52 and an inner layer square steel 51 connected by short square steels, wherein the outer layer Square steel 52 and inner layer square steel 51 all comprise some rectangular structures that square steel forms, and the structural length of inner layer square steel 51 is greater than outer layer square steel 52, and height is the same, and described diagonal bracing square steel 1 is fixed on inner layer square steel. The protruding end relative to the outer square steel 52 on the steel 51.
优选地,所述内层方钢51包括上下两层矩形结构;所述内层方钢51在两端矩形结构中对角位置设有加强斜方钢53。Preferably, the inner layer square steel 51 includes upper and lower two-layer rectangular structures; the inner layer square steel 51 is provided with reinforced oblique square steel 53 at diagonal positions in the rectangular structure at both ends.
对应于侧置空气弹簧4,所述的外层方钢52上固定有减震器支架7,用于固定减震器10;优选地,所述减振器支架7采用倒U形结构,在考虑减振器支架7强度的前提下尽可能降低了重量。Corresponding to the side air spring 4, the shock absorber bracket 7 is fixed on the outer square steel 52 for fixing the shock absorber 10; preferably, the shock absorber bracket 7 adopts an inverted U-shaped structure, and Under the premise of considering the strength of the shock absorber bracket 7, the weight is reduced as much as possible.
所述上下设置的两根斜撑方钢1均焊接在两左片前副车架5的同一端。The two diagonal bracing square steels 1 arranged up and down are all welded on the same end of the front sub-frame 5 of the two left pieces.
对应于悬架连接件3,本实施例在副车架B顶部设有两根平行的纵方钢8,其中一根纵方钢8通过加强短方钢与外层方钢52顶部相连,另一根纵方钢8固定在车身上;所述纵方钢8的尺寸为80mm*80mm*5mm;两根纵方钢8之间留有间距,以便侧置空气弹簧与相应管路的连接;优选地,所述的间距为80~100mmCorresponding to the suspension connector 3, two parallel vertical square steels 8 are arranged on the top of the auxiliary frame B in this embodiment, one of which is connected to the top of the outer layer square steel 52 through a reinforced short square steel, and the other A vertical square steel 8 is fixed on the vehicle body; the size of the vertical square steel 8 is 80mm*80mm*5mm; there is a space between the two vertical square steels 8, so as to connect the side air spring with the corresponding pipeline; Preferably, the distance is 80-100mm
所述上下设置的两根斜撑方钢1之间焊接有折边三角板9,所述的折边三角板9靠近两斜撑方钢上的悬架连接件支座2设置,防止应力集中现象;优选地,折边三角板9数量为两块,关于主车架A对称设置。A folded triangle plate 9 is welded between the two diagonally braced square steels 1 arranged up and down, and the folded triangle plate 9 is arranged close to the suspension connector support 2 on the two diagonally braced square steels to prevent stress concentration; Preferably, there are two flanging triangle plates 9, which are arranged symmetrically with respect to the main frame A.
需要强调的是:以上仅是本实用新型的较佳实施例而已,并非对本实用新型作任何形式上的限制,凡是依据本实用新型的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本实用新型技术方案的范围内。It should be emphasized that: the above are only preferred embodiments of the present utility model, and are not intended to limit the present utility model in any form. Any simple modification, equivalent change and Modifications still belong to the scope of the technical solution of the utility model.
Claims (8)
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| CN201820058595.XU CN207825865U (en) | 2018-01-15 | 2018-01-15 | The front air suspension structure of gas spring is emptied for affixed side |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110949511A (en) * | 2019-12-27 | 2020-04-03 | 衡阳智电客车有限责任公司 | Novel electric ferry vehicle frame structure |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110949511A (en) * | 2019-12-27 | 2020-04-03 | 衡阳智电客车有限责任公司 | Novel electric ferry vehicle frame structure |
| CN110949511B (en) * | 2019-12-27 | 2022-08-16 | 衡阳智电客车有限责任公司 | Frame structure of electric ferry vehicle |
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