CN207823506U - A kind of full-automatic demoulding line for removing workpiece surface mucous membrane - Google Patents
A kind of full-automatic demoulding line for removing workpiece surface mucous membrane Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及工件脱膜工艺技术领域,尤其公开了一种用于去除工件表面粘膜的全自动脱膜线。The utility model relates to the technical field of workpiece stripping technology, and in particular discloses a fully automatic stripping line for removing mucous membranes on the surface of workpieces.
背景技术Background technique
在产品的生产制造过程中,常常需要对产品进行各种各样的加工处理,为了防止产品上无需加工的区域受到污染,常用的方法是在产品的表面黏贴粘膜,产品上需要加工的区域撕掉粘膜,当产品加工制造完成之后,需要将产品表面黏贴的粘膜全部撕掉,即需要对产品进行脱膜处理,现有技术中主要是通过作业人员手动将产品上黏贴的粘膜撕掉,致使产品的脱膜效率极其低下,不能满足现代化生产的需要。此外,产品的拐角处或小空间内的粘膜往往会有残留,亦会降低产品的脱膜质量。In the manufacturing process of the product, it is often necessary to carry out various processing on the product. In order to prevent the area on the product that does not need to be processed from being polluted, the common method is to paste the adhesive film on the surface of the product, and the area on the product that needs to be processed Tear off the mucous membrane. After the product is processed and manufactured, all the mucous membrane pasted on the product surface needs to be torn off, that is, the product needs to be stripped. Falling, resulting in extremely low release efficiency of the product, which cannot meet the needs of modern production. In addition, the mucous membrane at the corners of the product or in small spaces often remains, which will also reduce the release quality of the product.
实用新型内容Utility model content
为了克服现有技术中存在的缺点和不足,本实用新型的目的在于提供一种用于去除工件表面粘膜的全自动脱膜线,自动化程度高,相较于现有技术中作业人员手动去除工件表面上的粘膜,大大提升工件的脱膜效率及脱膜质量。In order to overcome the shortcomings and deficiencies in the prior art, the purpose of this utility model is to provide a fully automatic stripping line for removing the mucous membrane on the surface of the workpiece, which has a high degree of automation, compared with the manual removal of the workpiece by the operator in the prior art The mucous membrane on the surface greatly improves the stripping efficiency and quality of the workpiece.
为实现上述目的,本实用新型的一种用于去除工件表面粘膜的全自动脱膜线,包括输送装置、超声波脱膜机构、漂洗机构、超声波脱脂机构、喷淋机构、吹风机构及烘干机构,输送装置用于将外界的工件输送至各个机构,超声波脱膜机构利用外界的脱膜液对输送装置输送的工件进行超声波脱膜处理,漂洗机构利用外界的清洗液对超声波脱膜机构处理后的工件进行漂洗处理,超声波脱脂机构利用外界的脱脂液对漂洗机构处理后的工件进行脱脂处理,喷淋机构利用外界的清洗液对超声波脱脂机构处理后的工件进行清洗,吹风机构用于吹落清洗机构清洗后的工件表面上附着的液滴,烘干机构用于烘干吹风机构处理后的工件。In order to achieve the above purpose, a fully automatic stripping line for removing the mucous membrane on the surface of the workpiece according to the utility model includes a conveying device, an ultrasonic stripping mechanism, a rinsing mechanism, an ultrasonic degreasing mechanism, a spraying mechanism, a blowing mechanism and a drying mechanism , the conveying device is used to transport the external workpiece to each mechanism, the ultrasonic stripping mechanism uses the external stripping liquid to perform ultrasonic stripping treatment on the workpiece transported by the conveying device, and the rinsing mechanism uses the external cleaning liquid to process the ultrasonic stripping mechanism The workpieces are rinsed, the ultrasonic degreasing mechanism uses the external degreasing liquid to degrease the workpieces processed by the rinsing mechanism, the spray mechanism uses the external cleaning liquid to clean the workpieces processed by the ultrasonic degreasing mechanism, and the blowing mechanism is used to blow off The liquid droplets attached to the surface of the workpiece after cleaning by the cleaning mechanism, and the drying mechanism is used to dry the workpiece processed by the blowing mechanism.
优选地,所述超声波脱膜机构及超声波脱脂机构均包括第一箱体、超声波发生器、换热器及第一泵体,第一箱体用于容设外界的脱膜液或脱脂液,超声波发生器用于触发第一箱体内的脱膜液或脱脂液对工件进行脱膜处理或脱脂处理,换热器用于加热第一箱体内的脱膜液或脱脂液,第一泵体用于将第一箱体内的脱膜液或脱脂液泵入换热器内并将换热器加热后的脱膜液或脱脂液注入第一箱体内。Preferably, the ultrasonic stripping mechanism and the ultrasonic degreasing mechanism both include a first box body, an ultrasonic generator, a heat exchanger and a first pump body, and the first box body is used to accommodate external stripping liquid or degreasing liquid, The ultrasonic generator is used to trigger the stripping liquid or the degreasing liquid in the first box to perform stripping or degreasing treatment on the workpiece, the heat exchanger is used to heat the stripping liquid or the degreasing liquid in the first box, and the first pump body is used to The stripping liquid or the degreasing liquid in the first box is pumped into the heat exchanger, and the stripping liquid or the degreasing liquid heated by the heat exchanger is injected into the first box.
优选地,所述漂洗机构包括第二箱体及第二泵体,第二箱体用于容设清洗液,第二泵体用于抽取第二箱体内的清洗液并将抽取的清洗液注入第二箱体中。Preferably, the rinsing mechanism includes a second box body and a second pump body, the second box body is used to accommodate the cleaning liquid, and the second pump body is used to extract the cleaning liquid in the second box body and inject the extracted cleaning liquid in the second box.
优选地,所述喷淋机构包括喷淋组件、第三箱体及第三泵体,第三箱体用于容设清洗液,第三泵体抽取第三箱体内的清洗液并将所抽取的清洗液经由喷淋组件喷射在工件上;喷淋组件包括弧形管及装设于弧形管的多个喷淋头,第三泵体用于连通第三箱体及弧形管,多个喷淋头用于围绕工件设置。Preferably, the spray mechanism includes a spray assembly, a third box body and a third pump body, the third box body is used for accommodating cleaning liquid, and the third pump body extracts the cleaning liquid in the third box body and pumps the extracted The cleaning liquid is sprayed on the workpiece through the spray assembly; the spray assembly includes an arc tube and a plurality of spray heads installed in the arc tube, and the third pump body is used to connect the third box and the arc tube. A sprinkler head is used to surround the workpiece.
优选地,所述吹风机构包括风机及多个风刀,多个风刀分别与风机连通,多个风刀用于围绕工件设置。Preferably, the air blowing mechanism includes a fan and a plurality of air knives, the plurality of air knives are respectively communicated with the fan, and the plurality of air knives are used to surround the workpiece.
优选地,所述烘干机构包括变容炉,变容炉包括上炉体、下炉体、固定架及两个防火帘,上炉体与下炉体围设形成有用于容设工件的炉腔,两个防火帘滑动设置于炉腔内,两个防火帘朝彼此靠近、彼此远离的方向滑动,工件位于两个防火帘之间;上炉体与下炉体滑动连接,固定架设置有驱动组件,驱动组件用于驱动上炉体或/和下炉体滑动,上炉体、下炉体之间的滑动方向与防火帘的滑动方向交叉设置。Preferably, the drying mechanism includes a variable capacity furnace. The variable capacity furnace includes an upper furnace body, a lower furnace body, a fixed frame and two fire curtains. The upper furnace body and the lower furnace body are surrounded by a furnace for accommodating workpieces. Cavity, two fire curtains are slidably arranged in the furnace cavity, the two fire curtains slide towards each other and away from each other, the workpiece is located between the two fire curtains; the upper furnace body and the lower furnace body are slidably connected, and the fixing frame is provided with The driving assembly is used to drive the upper furnace body or/and the lower furnace body to slide, and the sliding direction between the upper furnace body and the lower furnace body is arranged to intersect with the sliding direction of the fire curtain.
优选地,所述驱动组件包括转动设置于固定架的第一轮体、绕设于第一轮体的收放条、用于驱动第一轮体转动的第一驱动件,收放条与上炉体或/和下炉体连接。Preferably, the driving assembly includes a first wheel body rotatably arranged on the fixed frame, a retractable bar wound around the first wheel body, a first driving member for driving the first wheel body to rotate, and the retractable bar and the upper The furnace body or/and the lower furnace body are connected.
优选地,所述变容炉还包括底架、燃烧机、回风管及除湿机,下炉体装设于底架,驱动组件与上炉体连接,下炉体设有与炉腔连通的进风孔,燃烧机燃烧的热量经由进风孔进入炉腔内,除湿机的进风口经由回风管与上炉体连通,除湿机的出风口经由回风管与燃烧机连通,炉腔内的热空气烘烤工件之后经由除湿机循环输送至燃烧机。Preferably, the variable capacity furnace also includes a bottom frame, a burner, a return air duct and a dehumidifier, the lower furnace body is installed on the bottom frame, the drive assembly is connected with the upper furnace body, and the lower furnace body is provided with a The heat from the burner enters the furnace chamber through the air inlet hole. The air inlet of the dehumidifier is connected with the upper furnace body through the air return pipe, and the air outlet of the dehumidifier is connected with the burner through the return air pipe. The hot air bakes the workpiece and then circulates through the dehumidifier to the burner.
优选地,所述变容炉还包括滑轨、两个开合轨、两个第二驱动件及两个磁性块,两个开合轨分别装设于上炉体并位于炉腔内,两个第二驱动件用于分别驱动两个开合轨伸出或缩回,开合轨设有转动的第二轮体、用于驱动第二轮体转动的第三驱动件,滑轨装设于下炉体并位于炉腔内,两个磁性块分别滑动设置于滑轨,两个防火帘的一端分别绕设于两个开合轨的第二轮体,两个防火帘的另一端分别连接有吸附于磁性块的磁铁。Preferably, the variable capacity furnace also includes slide rails, two opening and closing rails, two second driving parts and two magnetic blocks, and the two opening and closing rails are respectively installed on the upper furnace body and located in the furnace chamber. A second driving part is used to respectively drive the two opening and closing rails to extend or retract. The opening and closing rails are provided with a rotating second wheel body and a third driving part for driving the second wheel body to rotate. The slide rail is installed Located on the lower furnace body and inside the furnace cavity, two magnetic blocks are slidably arranged on the slide rails, one end of the two fire curtains is respectively wound around the second wheel body of the two opening and closing rails, and the other ends of the two fire curtains are respectively A magnet attached to the magnetic block is attached.
优选地,所述上炉体、下炉体均包括主板及分别连接于主板两端的导板,主板两端的导板位于主板的同一侧,下炉体的两个导板容设于上炉体的两个导板之间,下炉体的导板的自由端设置有胶条及设置于胶条的刷毛,刷毛抵触于上炉体的导板,胶条与刷毛用于密封上炉体的导板与下炉体的导板之间的间隙。Preferably, both the upper furnace body and the lower furnace body include a main board and guide plates respectively connected to two ends of the main board, the guide plates at both ends of the main board are located on the same side of the main board, and the two guide plates of the lower furnace body are accommodated in two of the upper furnace body. Between the guide plates, the free end of the guide plate of the lower furnace body is provided with rubber strips and bristles arranged on the rubber strips. The bristles are in contact with the guide plates of the upper furnace body. The gap between the guide plates.
本实用新型的有益效果:实际使用时,输送装置用于将工件输送至各个机构,超声波脱膜机构利用外界的脱膜液对输送装置输送的工件进行超声波脱膜处理,漂洗机构利用清洗液对超声波脱膜机构处理后的工件进行漂洗处理,超声波脱脂机构利用外界的脱脂液对漂洗机构处理后的工件进行脱脂处理,喷淋机构利用外界的清洗液对超声波脱脂机构处理后的工件进行清洗,吹风机构用于吹落清洗机构清洗后的工件表面上附着的液滴,烘干机构用于烘干吹风机构处理后的工件;本实用新型的脱膜线自动化程度高,相较于现有技术中作业人员手动去除工件表面上的粘膜,提升脱膜效率及脱膜质量。The beneficial effects of the utility model: in actual use, the conveying device is used to transport workpieces to various mechanisms, and the ultrasonic stripping mechanism uses external stripping liquid to perform ultrasonic stripping treatment on the workpieces transported by the conveying device, and the rinsing mechanism uses cleaning liquid to clean the workpieces. The workpieces processed by the ultrasonic stripping mechanism are rinsed. The ultrasonic degreasing mechanism uses the external degreasing liquid to degrease the workpieces processed by the rinsing mechanism. The spray mechanism uses the external cleaning liquid to clean the workpieces processed by the ultrasonic degreasing mechanism. The blowing mechanism is used to blow off the attached liquid droplets on the workpiece surface after cleaning by the cleaning mechanism, and the drying mechanism is used to dry the workpieces processed by the blowing mechanism; the stripping line of the utility model has a high degree of automation, compared with the prior art The middle operator manually removes the mucous membrane on the surface of the workpiece to improve the stripping efficiency and stripping quality.
附图说明Description of drawings
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型的超声波脱膜机构的俯视图;Fig. 2 is the top view of the ultrasonic stripping mechanism of the present utility model;
图3为本实用新型的漂洗机构的俯视图;Fig. 3 is a top view of the rinsing mechanism of the present invention;
图4为本实用新型的喷淋机构的主视图;Fig. 4 is the front view of the spray mechanism of the present utility model;
图5为本实用新型的变容炉的主视图;Fig. 5 is the front view of variable volume furnace of the present utility model;
图6为图5中A部分的局部放大结构示意图;Fig. 6 is a partial enlarged structural schematic diagram of part A in Fig. 5;
图7为图5中B部分的局部放大结构示意图;FIG. 7 is a schematic diagram of a partially enlarged structure of part B in FIG. 5;
图8为图5中C部分的局部放大结构示意图。FIG. 8 is a schematic diagram of a partially enlarged structure of part C in FIG. 5 .
附图标记包括:Reference signs include:
1—输送装置 2—超声波脱膜机构 3—漂洗机构1—conveying device 2—ultrasonic stripping mechanism 3—rinsing mechanism
4—超声波脱脂机构 5—喷淋机构 6—吹风机构4—Ultrasonic Degreasing Mechanism 5—Spray Mechanism 6—Blowing Mechanism
7—烘干机构 8—第一箱体 9—超声波发生器7—Drying Mechanism 8—First Box 9—Ultrasonic Generator
11—换热器 12—第一泵体 13—第二箱体11—Heat exchanger 12—First pump body 13—Second box body
14—第二泵体 15—第三箱体 16—第三泵体14—the second pump body 15—the third box body 16—the third pump body
17—弧形管 18—喷淋头 19—固定架17—curved tube 18—spray head 19—fixed frame
21—上炉体 22—下炉体 23—炉腔21—upper furnace body 22—lower furnace body 23—furnace cavity
24—防火帘 25—驱动组件 26—第一轮体24—Fire Curtain 25—Drive Assembly 26—First Wheel Body
27—收放条 28—底架 29—燃烧机27—Retractable bar 28—Underframe 29—Burner
31—回风管 32—除湿机 33—均流板31—Return air duct 32—Dehumidifier 33—Evening plate
34—开合轨 35—第二轮体 36—滑轨34—opening and closing rail 35—second wheel body 36—sliding rail
37—磁性块 38—磁铁 39—胶条37—magnetic block 38—magnet 39—adhesive strip
41—刷毛。41—Bristles.
具体实施方式Detailed ways
为了便于本领域技术人员的理解,下面结合实施例及附图对本实用新型作进一步的说明,实施方式提及的内容并非对本实用新型的限定。In order to facilitate the understanding of those skilled in the art, the utility model will be further described below in conjunction with the embodiments and drawings, and the content mentioned in the implementation mode is not to limit the utility model.
请参阅图1所示,本实用新型的一种用于去除工件表面粘膜的全自动脱膜线,包括输送装置1、超声波脱膜机构2、漂洗机构3、超声波脱脂机构4、喷淋机构5、吹风机构6及烘干机构7,输送装置1用于将外界的工件输送至各个机构,然后各个机构再对工件进行加工处理,本实施例中,输送机构包括架体(图中未示出)、转动设置在架体的悬挂链(图中未示出)、装设在架体上的驱动电机(图中未示出),悬挂链大致呈环形,架体上转动设置有多个链轮(图中未示出),悬挂链套设在多个链轮的外侧,链轮与悬挂链啮合,外界的工件挂在悬挂链上,驱动电机经由驱动一个链轮转动进而实现悬挂链相对架体的转动,悬挂链转动时即可连带工件移动。Please refer to Fig. 1, a fully automatic stripping line for removing mucous membranes on the surface of workpieces according to the utility model, including a conveying device 1, an ultrasonic stripping mechanism 2, a rinsing mechanism 3, an ultrasonic degreasing mechanism 4, and a spraying mechanism 5 , blowing mechanism 6 and drying mechanism 7, conveying device 1 is used for conveying the workpiece of outside to each mechanism, and then each mechanism carries out processing to workpiece again, and in the present embodiment, conveying mechanism comprises frame body (not shown in the figure ), rotating the suspension chain (not shown in the figure) arranged on the frame body, and the drive motor (not shown in the figure) installed on the frame body, the suspension chain is roughly in the shape of a ring, and a plurality of chains are rotated on the frame body wheel (not shown in the figure), the suspension chain is set on the outside of a plurality of sprockets, the sprocket is meshed with the suspension chain, the external workpiece is hung on the suspension chain, and the driving motor drives a sprocket to rotate to realize the relative movement of the suspension chain. When the frame body rotates, the suspension chain can move with the workpiece when it rotates.
所述超声波脱膜机构2利用外界的脱膜液对输送装置1输送的工件进行超声波脱膜处理,漂洗机构3利用外界的清洗液对超声波脱膜机构2处理后的工件进行漂洗处理,超声波脱脂机构4利用外界的脱脂液对漂洗机构3处理后的工件进行脱脂处理,喷淋机构5利用外界的清洗液对超声波脱脂机构4处理后的工件进行清洗,吹风机构6用于吹落清洗机构清洗后的工件表面上附着的液滴,烘干机构7用于烘干吹风机构6处理后的工件。The ultrasonic stripping mechanism 2 uses the external stripping liquid to carry out ultrasonic stripping treatment on the workpiece transported by the conveying device 1, and the rinsing mechanism 3 uses the external cleaning solution to perform rinsing treatment on the workpiece processed by the ultrasonic stripping mechanism 2, and the ultrasonic degreasing Mechanism 4 uses external degreasing liquid to degrease the workpieces processed by rinsing mechanism 3, spraying mechanism 5 uses external cleaning liquid to clean the workpieces processed by ultrasonic degreasing mechanism 4, and blowing mechanism 6 is used for cleaning by blowing off cleaning mechanism After removing the droplets attached to the surface of the workpiece, the drying mechanism 7 is used to dry the workpiece processed by the blowing mechanism 6.
实际使用时,输送装置1用于将工件输送至各个机构,超声波脱膜机构2利用外界的脱膜液对输送装置1输送的工件进行超声波脱膜处理,漂洗机构3利用外界的清洗液对超声波脱膜机构2处理后的工件进行漂洗处理,超声波脱脂机构4利用外界的脱脂液对漂洗机构3处理后的工件进行脱脂处理,喷淋机构5利用外界的清洗液对超声波脱脂机构4处理后的工件进行清洗,吹风机构6用于吹落清洗机构清洗后的工件表面上附着的液滴,烘干机构7用于烘干吹风机构6处理后的工件;本实用新型的脱膜线自动化程度高,相较于现有技术中作业人员手动去除工件表面上的粘膜,提升脱膜效率及脱膜质量。In actual use, the conveying device 1 is used to transport workpieces to various mechanisms, the ultrasonic stripping mechanism 2 uses the external stripping liquid to perform ultrasonic stripping treatment on the workpieces conveyed by the conveying device 1, and the rinsing mechanism 3 uses the external cleaning liquid to clean the ultrasonic waves. The workpiece processed by the stripping mechanism 2 is rinsed, the ultrasonic degreasing mechanism 4 utilizes the external degreasing liquid to degrease the workpiece processed by the rinsing mechanism 3, and the spray mechanism 5 utilizes the external cleaning liquid to treat the workpiece processed by the ultrasonic degreasing mechanism 4. The workpiece is cleaned, the blowing mechanism 6 is used to blow off the droplets attached to the surface of the workpiece after cleaning by the cleaning mechanism, and the drying mechanism 7 is used to dry the workpiece processed by the blowing mechanism 6; the stripping line of the present invention has a high degree of automation Compared with the manual removal of the mucous membrane on the surface of the workpiece by the operator in the prior art, the stripping efficiency and stripping quality are improved.
请参阅图1和图2所示,所述超声波脱膜机构2及超声波脱脂机构4均包括第一箱体8、超声波发生器9、换热器11及第一泵体12,第一箱体8用于容设外界的脱膜液或脱脂液,超声波发生器9用于触发第一箱体8内的脱膜液或脱脂液对工件进行脱膜处理或脱脂处理,优选地,超声波安装在第一箱体8内,换热器11用于加热第一箱体8内的脱膜液或脱脂液,第一泵体12用于将第一箱体8内的脱膜液或脱脂液泵入换热器11内并将换热器11加热后的脱膜液或脱脂液注入第一箱体8内。Please refer to Fig. 1 and shown in Fig. 2, described ultrasonic stripping mechanism 2 and ultrasonic degreasing mechanism 4 all comprise the first casing 8, ultrasonic generator 9, heat exchanger 11 and the first pump body 12, the first casing 8 is used to accommodate the external stripping liquid or degreasing liquid, and the ultrasonic generator 9 is used to trigger the stripping liquid or degreasing liquid in the first box 8 to perform stripping or degreasing treatment on the workpiece. Preferably, the ultrasonic wave is installed on In the first casing 8, the heat exchanger 11 is used to heat the stripping liquid or the degreasing liquid in the first casing 8, and the first pump body 12 is used to pump the stripping liquid or the degreasing liquid in the first casing 8 into the heat exchanger 11 and inject the stripping liquid or degreasing liquid heated by the heat exchanger 11 into the first box body 8 .
本实施例中,脱膜液的密度大于工件表面黏贴的粘膜的密度,当工件进入第一箱体8的脱膜液中之后,利用超声波发生器9释放的超声波实现脱膜液的振动,利用脱膜液对工件的冲击降低粘膜对工件的附着力,在脱膜液对粘膜的浮力作用下及脱膜液流动(第一泵体12抽取第一箱体8内的脱膜液)的作用下使得粘膜从工件表面脱掉;利用换热器11加热脱膜液,加热后的脱膜液一方面加热粘膜软化,另一方面利用粘膜与工件之间热胀冷缩的不同降低粘膜对工件的附着力,提升工件的脱膜效率及脱膜质量。In this embodiment, the density of the stripping liquid is greater than the density of the mucous membrane pasted on the surface of the workpiece. After the workpiece enters the stripping liquid in the first box 8, the ultrasonic waves released by the ultrasonic generator 9 are used to vibrate the stripping liquid. Utilize the impact of the stripping liquid on the workpiece to reduce the adhesion of the mucosa to the workpiece, under the buoyancy of the stripping liquid to the mucosa and the flow of the stripping liquid (the first pump body 12 extracts the stripping liquid in the first casing 8) Under the action, the mucous membrane is removed from the surface of the workpiece; the heat exchanger 11 is used to heat the stripping liquid. On the one hand, the heated stripping liquid heats the mucous membrane to soften it, and on the other hand, it uses the difference in thermal expansion and contraction between the mucous membrane and the workpiece to reduce the mucous membrane. Improve the adhesion of the workpiece, improve the stripping efficiency and quality of the stripping of the workpiece.
请参阅图1至图3所示,所述漂洗机构3包括第二箱体13及第二泵体14,第二箱体13用于容设外界的清洗液,第二泵体14用于抽取第二箱体13内的清洗液并将抽取的清洗液注入第二箱体13中,使得第二箱体13内的清洗液循环流动,当输送装置1将超声波脱膜机构2处理后的工件输入第二箱体13内的清洗液内之后,利用第二箱体13内流动的清洗液将工件上残留的脱膜液去除。Please refer to Figures 1 to 3, the rinsing mechanism 3 includes a second tank 13 and a second pump 14, the second tank 13 is used to accommodate external cleaning fluid, and the second pump 14 is used to extract Cleaning solution in the second box body 13 and inject the extracted cleaning solution in the second box body 13, so that the cleaning solution in the second box body 13 circulates, when the workpiece processed by the ultrasonic stripping mechanism 2 is After inputting into the cleaning liquid in the second box body 13 , use the cleaning liquid flowing in the second box body 13 to remove the remaining stripping liquid on the workpiece.
根据实际需要,漂洗机构3的数量可以为多个,当漂洗机构3利用清洗液漂洗完工件之后,输送装置1将漂洗机构3处理后的工件输入超声波脱脂机构4的第一箱体8内,利用超声波脱脂机构4的第一箱体8内的脱脂液对工件进行脱脂处理。According to actual needs, the quantity of rinsing mechanism 3 can be multiple, after rinsing mechanism 3 utilizes cleaning solution to rinse workpiece, conveying device 1 imports the workpiece processed by rinsing mechanism 3 in the first casing 8 of ultrasonic degreasing mechanism 4, The workpiece is degreased by using the degreasing liquid in the first box 8 of the ultrasonic degreasing mechanism 4 .
请参阅图1至图4所示,所述喷淋机构5包括喷淋组件、第三箱体15及第三泵体16,第三箱体15用于容设外界的清洗液,第三泵体16抽取第三箱体15内的清洗液并将所抽取的清洗液经由喷淋组件喷射在工件上;喷淋组件包括弧形管17及装设在弧形管17上的多个喷淋头18,本实施例中,弧形管17大致呈U型,第三泵体16用于连通第三箱体15及弧形管17,多个喷淋头18用于围绕工件设置。Please refer to Figs. 1 to 4, the spray mechanism 5 includes a spray assembly, a third box 15 and a third pump body 16, the third box 15 is used to accommodate the cleaning liquid from the outside, and the third pump Body 16 extracts the cleaning liquid in the third box body 15 and sprays the extracted cleaning liquid on the workpiece through the spray assembly; The head 18, in this embodiment, the arc tube 17 is roughly U-shaped, the third pump body 16 is used to communicate with the third box body 15 and the arc tube 17, and a plurality of shower heads 18 are used to surround the workpiece.
当超声波脱脂机构4完成对工件的脱脂处理之后,输送装置1将超声波脱脂机构4处理后的工件输入喷淋机构5的第三箱体15内,第三泵体16抽取第三箱体15内的清洗液,然后将清洗液经由弧形管17上的喷淋头18喷出到工件上,将工件上残留的脱脂液去除,进而实现对工件的清洗。利用多个喷淋头18围绕工件这一设置,一方面提升工件的清洗效率,另一方面提升工件的清洗质量,防止因工件上某一部位没有被清洗干净。根据实际需要,当喷淋机构5的数量同样可以为多个,例如,当一个喷淋机构5完成对工件的清洗之后,再利用一个漂洗机构3利用水对工件进行漂洗,然后再通过另一个喷淋机构5利用水的工件进行喷淋。After the ultrasonic degreasing mechanism 4 completes the degreasing treatment of the workpiece, the conveying device 1 imports the workpiece processed by the ultrasonic degreasing mechanism 4 into the third box body 15 of the spray mechanism 5, and the third pump body 16 extracts it into the third box body 15. The cleaning liquid is then sprayed onto the workpiece through the spray head 18 on the arc tube 17 to remove the remaining degreasing liquid on the workpiece, thereby realizing the cleaning of the workpiece. Utilizing the arrangement of multiple shower heads 18 around the workpiece can improve the cleaning efficiency of the workpiece on the one hand, and improve the cleaning quality of the workpiece on the other hand, preventing a certain part of the workpiece from being cleaned. According to actual needs, when the number of spraying mechanisms 5 can be multiple, for example, after one spraying mechanism 5 completes the cleaning of the workpiece, a rinsing mechanism 3 is used to rinse the workpiece with water, and then another rinse mechanism 3 is used to rinse the workpiece. Spray mechanism 5 utilizes the workpiece of water to spray.
所述吹风机构6包括风机(图中未示出)及多个风刀(图中未示出),多个风刀分别与风机连通,多个风刀用于围绕工件设置,当喷淋机构5完成对工件的喷淋处理之后,输送装置1再将工件输入吹风机构6,然后风机启动,利用风刀吹出的风吹落工件表面残留的液滴。Described blower mechanism 6 comprises fan (not shown in the figure) and a plurality of air knives (not shown in the figure), and a plurality of air knives communicate with blower fan respectively, and a plurality of air knives are used for setting around workpiece, when spray mechanism 5. After completing the spraying process on the workpiece, the conveying device 1 will input the workpiece into the blowing mechanism 6, and then start the fan, and use the wind blown out by the air knife to blow off the remaining liquid droplets on the surface of the workpiece.
请参阅图1至图5所示,所述烘干机构7包括变容炉,变容炉包括上炉体21、下炉体22、固定架19及两个防火帘24,上炉体21与下炉体22围设形成有用于容设工件的炉腔23,两个防火帘24滑动设置在炉腔23内,两个防火帘24朝彼此靠近、彼此远离的方向滑动,工件位于两个防火帘24之间;上炉体21与下炉体22滑动连接,固定架19上设置有驱动组件25,驱动组件25用于驱动上炉体21或/和下炉体22滑动,上炉体21、下炉体22之间的滑动方向与防火帘24的滑动方向交叉设置。Please refer to Fig. 1 to shown in Fig. 5, described drying mechanism 7 comprises variable capacity furnace, and variable capacity furnace comprises upper furnace body 21, lower furnace body 22, fixed frame 19 and two fireproof curtains 24, upper furnace body 21 and The lower furnace body 22 is surrounded by a furnace chamber 23 for accommodating workpieces. Two fireproof curtains 24 are slidably arranged in the furnace chamber 23. The two fireproof curtains 24 slide toward each other and move away from each other. The workpiece is located between the two fireproof curtains. Between the curtains 24; the upper furnace body 21 is slidably connected with the lower furnace body 22, and the fixed frame 19 is provided with a drive assembly 25, which is used to drive the upper furnace body 21 or/and the lower furnace body 22 to slide, and the upper furnace body 21 1. The sliding direction between the lower furnace bodies 22 and the sliding direction of the fire curtain 24 are intersected.
当吹风机构6完成对工件的处理之后,输送装置1将工件输入烘干机构7的变容炉的炉腔23内将工件烘干,根据待烘烤的工件的尺寸大小,使用者可以增大或缩小两个防火帘24之间的距离、并使得上炉体21与下炉体22相对滑动,进而改变炉腔23的容积大小;然后将待烘烤的工件输入到炉腔23内的两个防火帘24之间,外界的热空气进入炉腔23内的两个防火帘24之间,将工件烘干;使得变容炉可以适用于多种尺寸规格大小的工件。After the blowing mechanism 6 finishes processing the workpiece, the conveying device 1 will input the workpiece into the cavity 23 of the variable-volume furnace of the drying mechanism 7 to dry the workpiece. According to the size of the workpiece to be baked, the user can increase the Or reduce the distance between the two fire curtains 24, and make the upper furnace body 21 and the lower furnace body 22 slide relatively, and then change the volume size of the furnace chamber 23; Between the two fire curtains 24, the hot air from the outside enters between the two fire curtains 24 in the furnace chamber 23 to dry the workpieces; making the variable capacity furnace applicable to workpieces of various sizes.
所述驱动组件25包括转动设置在固定架19上的第一轮体26、绕设在第一轮体26外侧的收放条27、用于驱动第一轮体26转动的第一驱动件,第一轮体26连接有轴体(图中未示出),轴体的外侧套设有轴承(图中未示出),轴承安装在固定架19上,收放条27可以为钢丝绳等,第一驱动件为刹车电机,收放条27与上炉体21或/和下炉体22连接,本实施例中,收放条27与上炉体21连接。The driving assembly 25 includes a first wheel body 26 rotatably arranged on the fixed frame 19, a retractable bar 27 wound around the outside of the first wheel body 26, and a first driving member for driving the first wheel body 26 to rotate. The first wheel body 26 is connected with a shaft body (not shown in the figure), and the outer side of the shaft body is sleeved with a bearing (not shown in the figure), and the bearing is installed on the fixed mount 19, and the retractable bar 27 can be a steel wire rope or the like. The first driving part is a brake motor, and the retractable bar 27 is connected with the upper furnace body 21 or/and the lower furnace body 22 , and in this embodiment, the retractable bar 27 is connected with the upper furnace body 21 .
当需要调节炉腔23的容积大小时,第一驱动件驱动第一轮体26转动,转动的第一轮体26即可收放绕设在第一轮体26的收放条27;当转动的第一轮体26收卷收放条27时,收放条27拉动上炉体21相对下炉体22向上滑动,使得炉腔23的容积变大;当转动的第一轮体26释放收放条27时,上炉体21在自身重力作用下相对下炉体22向下滑动,使得炉腔23的容积变小。When it is necessary to adjust the volume of the furnace cavity 23, the first driving member drives the first wheel body 26 to rotate, and the rotating first wheel body 26 can retract and retract the retractable bar 27 that is located on the first wheel body 26; When the first wheel body 26 is rewinding and retracting strip 27, the retracting strip 27 pulls the upper furnace body 21 to slide upward relative to the lower furnace body 22, so that the volume of the furnace chamber 23 becomes larger; when the rotating first wheel body 26 releases the retractable When the strip 27 is placed, the upper furnace body 21 slides downward relative to the lower furnace body 22 under its own gravity, so that the volume of the furnace cavity 23 becomes smaller.
所述变容炉还包括底架28及燃烧机29,下炉体22装设在底架28上,驱动组件25与上炉体21连接,优选地,上炉体21相对下炉体22沿竖直方向上下滑动,两个防火帘24沿水平方向左右滑动;本实施例中,驱动组件25的收放条27连接在上炉体21上,上炉体21设置有支架(图中未示出),收放条27连接在支架上,下炉体22上设置有与炉腔23连通的进风孔(图中未标号),进风孔贯穿下炉体22的侧壁,优选地,进风孔位于两个防火帘24之间,燃烧机29燃烧的热量经由进风孔进入炉腔23内。根据实际需要,还可以在底架28上设置抽风机及罩设燃烧机29的罩体,抽风机连通罩体及通风孔,实际使用时,抽风机将燃烧机29燃烧后的热量抽入到炉腔23内,进而对炉腔23内的工件烘干。The variable volume furnace also includes a bottom frame 28 and a burner 29, the lower furnace body 22 is installed on the bottom frame 28, and the driving assembly 25 is connected with the upper furnace body 21. Preferably, the upper furnace body 21 is along the lower furnace body 22 Slip up and down in the vertical direction, and the two fire curtains 24 slide left and right in the horizontal direction; Out), the retractable bar 27 is connected on the bracket, and the lower furnace body 22 is provided with an air inlet hole (not labeled in the figure) communicated with the furnace chamber 23, and the air inlet hole runs through the side wall of the lower furnace body 22. Preferably, The air inlet is located between the two fire curtains 24, and the heat burned by the burner 29 enters the furnace cavity 23 through the air inlet. According to actual needs, the exhaust fan and the cover body of the burner 29 can also be set on the bottom frame 28, and the exhaust fan communicates with the cover body and the ventilation hole. In the furnace chamber 23, the workpieces in the furnace chamber 23 are then dried.
所述变容炉还包括回风管31及除湿机32,除湿机32的进风口经由回风管31与上炉体21连通,除湿机32的出风口经由回风管31与燃烧机29连通,炉腔23内的热空气烘烤工件之后经由除湿机32循环输送至燃烧机29,实现热空气的循环利用,降低燃料的使用量,进而降低工件的烘干成本;除湿机32用于滤除烘烤工件之后热空气中的水分。The variable capacity furnace also includes a return air duct 31 and a dehumidifier 32, the air inlet of the dehumidifier 32 communicates with the upper furnace body 21 via the return air duct 31, and the air outlet of the dehumidifier 32 communicates with the burner 29 via the return air duct 31 , the hot air in the oven cavity 23 bakes the workpiece and then is transported to the burner 29 through the dehumidifier 32, so as to realize the recycling of hot air, reduce the consumption of fuel, and then reduce the drying cost of the workpiece; the dehumidifier 32 is used for filtering In addition to the moisture in the hot air after baking the workpiece.
请参阅图1、图2、图3、图4、图5、图7所示,所述下炉体22装设有位于炉腔23内的均流板33,均流板33用于遮盖进风孔,均流板33用于均匀分配经由进气孔进入炉腔23内的气流,根据实际需要,均流板33的数量可以多个,多个均流板33层层叠加在一起,增强均匀分配气流的效果。例如,喷漆后的工件进入炉腔23内之后,燃烧机29燃烧后的热空气经由均化板均匀分配气流,相较于热空气未经均化板直接吹入炉腔23内,未经均匀分配的气流会使得工件表面的油漆流平不匀,导致工件表面的油漆涂装不良。Please refer to Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, shown in Fig. 7, described lower body of furnace 22 is equipped with and is positioned at the even flow plate 33 in furnace chamber 23, and even flow plate 33 is used for covering the entrance. Air hole, the flow equalizer 33 is used for evenly distributing the airflow that enters the furnace chamber 23 through the air intake hole. According to actual needs, the number of the flow equalizer 33 can be multiple, and a plurality of flow equalizers 33 are stacked together to enhance The effect of evenly distributing the airflow. For example, after the workpiece after painting enters the furnace cavity 23, the hot air after the burner 29 burns is evenly distributed through the homogenizing plate. The distributed air flow will cause uneven paint leveling on the surface of the workpiece, resulting in poor paint application on the surface of the workpiece.
请参阅图1至图6所示,所述变容炉还包括两个开合轨34及两个第二驱动件(图中未示出),开合轨34水平设置,两个开合轨34分别装设在上炉体21上并位于炉腔23内,两个第二驱动件用于分别驱动两个开合轨34伸出或缩回,两个防火帘24分别装设在两个开合轨34上。实际使用时,当两个第二驱动件分别驱动两个开合轨34伸出时,两个开合轨34连带两个防火帘24彼此靠近;当两个第二驱动件分别驱动两个开合轨34缩回时,两个开合轨34连带两个防火帘24彼此远离。1 to 6, the variable capacity furnace also includes two opening and closing rails 34 and two second drive members (not shown), the opening and closing rails 34 are horizontally arranged, and the two opening and closing rails 34 are respectively installed on the upper furnace body 21 and located in the furnace chamber 23, the two second driving parts are used to respectively drive the two opening and closing rails 34 to extend or retract, and the two fire curtains 24 are respectively installed on the two On the opening and closing rail 34. In actual use, when the two second driving parts respectively drive the two opening and closing rails 34 to extend, the two opening and closing rails 34 together with the two fire curtains 24 are close to each other; When the closing rails 34 retract, the two opening and closing rails 34 together with the two fire curtains 24 move away from each other.
所述开合轨34上设置有转动的第二轮体35、用于驱动第二轮体35转动的第三驱动件,第三驱动件同样为刹车电机,防火帘24绕设在第二轮体35的外侧。实际使用时,根据待烘烤的工件的尺寸大小,利用第三驱动件驱动第二轮体35正向转动或反向转动,进而实现防火帘24的收卷或释放,使得防火帘24沿竖直方向可以改变长短,确保防火帘24可以遮盖住多种尺寸规格大小的工件。The opening and closing rail 34 is provided with a rotating second wheel 35 and a third driver for driving the second wheel 35 to rotate. The third driver is also a brake motor, and the fire curtain 24 is wound around the second wheel. body 35 outside. In actual use, according to the size of the workpiece to be baked, the third driving member is used to drive the second wheel body 35 to rotate forward or reversely, so as to realize the rolling or releasing of the fire curtain 24, so that the fire curtain 24 moves along the vertical direction. The length of the straight direction can be changed to ensure that the fire curtain 24 can cover workpieces of various sizes.
所述变容炉还包括滑轨36及两个磁性块37,滑轨36装设在下炉体22上并位于炉腔23内,滑轨36水平设置,两个磁性块37分别滑动设置在滑轨36上,两个防火帘24的一端分别绕设在两个开合轨34的第二轮体35的外侧,两个防火帘24的另一端分别连接有吸附在磁性块37上的磁铁38,磁性块37可以为磁铁,当然,磁性块37亦可为可以被磁铁38吸引的金属,例如,磁性块37可以为含有铁、钴或镍的金属块。防火帘24另一端的磁铁38吸住磁性块37,当两个开合轨34带动两个防火帘24的一端彼此靠近或彼此远离时,防火帘24另一端的磁铁38连带磁性块37相对滑轨36滑动,使得两个防火帘24的另一端彼此靠近或彼此远离。The variable capacity furnace also includes a slide rail 36 and two magnetic blocks 37. The slide rail 36 is installed on the lower furnace body 22 and is located in the furnace chamber 23. The slide rail 36 is horizontally arranged, and the two magnetic blocks 37 are respectively slidably arranged on the slide rail. On the rail 36, one end of the two fire curtains 24 is respectively wound around the outside of the second wheel body 35 of the two opening and closing rails 34, and the other ends of the two fire curtains 24 are respectively connected with magnets 38 adsorbed on the magnetic block 37. The magnetic block 37 can be a magnet. Of course, the magnetic block 37 can also be a metal that can be attracted by the magnet 38. For example, the magnetic block 37 can be a metal block containing iron, cobalt or nickel. The magnet 38 at the other end of the fire curtain 24 sucks the magnetic block 37. When the two opening and closing rails 34 drive one end of the two fire curtains 24 to approach each other or move away from each other, the magnet 38 at the other end of the fire curtain 24 is relatively slippery with the magnetic block 37. The rail 36 slides so that the other ends of the two fire curtains 24 move closer to each other or move away from each other.
请参阅图1至图8所示,所述上炉体21、下炉体22均包括主板(图中未标号)及分别连接在主板左右两端的导板(图中未标号),主板两端的导板位于主板的同一侧,下炉体22的两个导板容设于上炉体21的两个导板之间,下炉体22的导板的自由端设置有胶条39及设置在胶条39上的刷毛41,刷毛41抵触在上炉体21的导板上,胶条39与刷毛41用于密封上炉体21的导板与下炉体22的导板之间的间隙。根据实际需要,上炉体21的导板的自由端同样可以设置胶条39及刷毛41,上炉体21的刷毛41抵触在下炉体22的导板上,提升上炉体21与下炉体22之间的密封效果,防止炉腔23内的热量经由上炉体21与下炉体22之间的间隙逸出,提升炉腔23内热量的利用率。Please refer to shown in Fig. 1 to Fig. 8, described upper furnace body 21, lower furnace body 22 all comprise main board (unlabeled among the figure) and guide plate (unlabeled among the figure) that are respectively connected on mainboard left and right ends, the guide plate at mainboard two ends Located on the same side of the main board, the two guide plates of the lower furnace body 22 are accommodated between the two guide plates of the upper furnace body 21, and the free ends of the guide plates of the lower furnace body 22 are provided with rubber strips 39 and the rubber strips 39. The bristles 41 collide with the guide plate of the upper furnace body 21 , and the rubber strip 39 and the bristles 41 are used to seal the gap between the guide plate of the upper furnace body 21 and the guide plate of the lower furnace body 22 . According to actual needs, the free end of the guide plate of the upper furnace body 21 can also be provided with rubber strips 39 and bristles 41, and the bristles 41 of the upper furnace body 21 collide with the guide plate of the lower furnace body 22 to lift the gap between the upper furnace body 21 and the lower furnace body 22. The sealing effect between them prevents the heat in the furnace cavity 23 from escaping through the gap between the upper furnace body 21 and the lower furnace body 22, and improves the utilization rate of heat in the furnace cavity 23.
所述上炉体21、下炉体22均包括第一拐角件(图中未标号)、第二拐角件(图中未标号)、第一平板件(图中未标号)、第二平板件(图中未标号)及第三平板件(图中未标号),上炉体21、下炉体22经由第一拐角件、第二拐角件、第一平板件、第二平板件及第三平板件拼接而成;拐角件大致呈L型,第一平板件、第二平板件、第三平板件均大致为矩形平板,第一拐角件连接第一平板件的一端与第二平板件的一端,第二拐角件连接第二平板件的另一端与第三平板件的一端,第一平板件与第二平板件交叉设置,第三平板件与第二平板件交叉设置,第一平板件、第三平板件位于第二平板件的同一侧,优选地,第一平板件、第三平板件彼此间隔且平行设置,第一平板件垂直第二平板件,上炉体21的第一平板件、第三平板件分别与下炉体22的第一平板件、第三平板件滑动连接在一起,上炉体21的第一平板件、第三平板件与下炉体22的第一平板件、第三平板件围设形成炉腔23。实际使用时,使用者可以根据实际需要,定制第一平板件、第二平板件及第三平板件的实际尺寸大小,然后再将平板件与拐角件拼接在一起,进而改变变容炉的容积变化能力。The upper furnace body 21 and the lower furnace body 22 both include a first corner piece (not numbered in the figure), a second corner piece (not numbered in the figure), a first flat piece (unnumbered in the figure), a second flat piece (not labeled in the figure) and the third flat piece (not labeled in the figure), the upper furnace body 21 and the lower furnace body 22 pass through the first corner piece, the second corner piece, the first flat piece, the second flat piece and the third The flat pieces are spliced together; the corner piece is roughly L-shaped, the first flat piece, the second flat piece, and the third flat piece are all roughly rectangular flat pieces, and the first corner piece connects one end of the first flat piece with the end of the second flat piece. One end, the second corner piece connects the other end of the second flat piece and one end of the third flat piece, the first flat piece and the second flat piece intersect, the third flat piece and the second flat piece intersect, the first flat piece 1. The third flat piece is located on the same side of the second flat piece. Preferably, the first flat piece and the third flat piece are spaced from each other and arranged in parallel, the first flat piece is perpendicular to the second flat piece, and the first flat piece of the upper furnace body 21 The first flat piece and the third flat piece of the lower furnace body 22 are slidably connected together with the first flat piece and the third flat piece respectively, and the first flat piece and the third flat piece of the upper furnace body 21 are connected with the first flat piece of the lower furnace body 22. Parts, the third flat part surrounds and forms furnace cavity 23. In actual use, the user can customize the actual size of the first flat piece, the second flat piece and the third flat piece according to actual needs, and then splice the flat piece and the corner piece together to change the volume of the variable volume furnace ability to change.
以上内容仅为本实用新型的较佳实施例,对于本领域的普通技术人员,依据本实用新型的思想,在具体实施方式及应用范围上均会有改变之处,本说明书内容不应理解为对本实用新型的限制。The above content is only a preferred embodiment of the present utility model. For those of ordinary skill in the art, according to the idea of the present utility model, there will be changes in the specific implementation and scope of application. The content of this specification should not be understood as Limitations on the Invention.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107983717A (en) * | 2017-12-20 | 2018-05-04 | 东莞丰卓机电设备有限公司 | A kind of full-automatic demoulding line for being used to remove workpiece surface mucous membrane |
| CN116984291A (en) * | 2023-09-25 | 2023-11-03 | 江苏联丰温室工程有限公司 | Greenhouse plastic film cleaning device |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107983717A (en) * | 2017-12-20 | 2018-05-04 | 东莞丰卓机电设备有限公司 | A kind of full-automatic demoulding line for being used to remove workpiece surface mucous membrane |
| CN116984291A (en) * | 2023-09-25 | 2023-11-03 | 江苏联丰温室工程有限公司 | Greenhouse plastic film cleaning device |
| CN116984291B (en) * | 2023-09-25 | 2023-12-26 | 江苏联丰温室工程有限公司 | Greenhouse plastic film cleaning device |
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