CN207823492U - A kind of segmentation foraminous conveyer shuffles machine - Google Patents

A kind of segmentation foraminous conveyer shuffles machine Download PDF

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Publication number
CN207823492U
CN207823492U CN201721819743.7U CN201721819743U CN207823492U CN 207823492 U CN207823492 U CN 207823492U CN 201721819743 U CN201721819743 U CN 201721819743U CN 207823492 U CN207823492 U CN 207823492U
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cleaning
workpiece
liquid
foraminous conveyer
frame body
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周国栋
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Dongguan Firstop M & E Equipment Co Ltd
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Dongguan Firstop M & E Equipment Co Ltd
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Abstract

本实用新型涉及清洗装置技术领域,尤其公开了一种分段输送网带混洗机,包括架体,装设于架体的输送机构、第一清洗机构及第二清洗机构,输送机构包括驱动件及转动的输送网带,输送网带包括依次转动连接的多个带条;第一清洗机构包括装设于架体的第一喷淋头及第一泵体;第二清洗机构包括装设于架体的容液箱及超声波发生器;实际使用时,输送机构用于输送外界的工件,第一泵体抽取第一清洗液并将第一清洗液经由第一喷淋头喷射在输送网带输送的工件上;容液箱用于容置的第二清洗液,超声波发生器触发容液箱内的第二清洗液对输送网带输送的工件进行超声波清洗;利用两种不同的清洗方式对工件进行自动清洗,提升工件的清洗效率及清洗质量。

The utility model relates to the technical field of cleaning devices, and in particular discloses a segmented conveying mesh belt mixing machine, which includes a frame body, a conveying mechanism installed on the frame body, a first cleaning mechanism and a second cleaning mechanism, and the conveying mechanism includes a drive parts and the rotating conveying mesh belt, the conveying mesh belt includes a plurality of belt strips connected in sequence; the first cleaning mechanism includes the first spray head and the first pump body installed on the frame body; the second cleaning mechanism includes the installation The liquid tank and the ultrasonic generator on the frame body; in actual use, the conveying mechanism is used to convey the external workpiece, the first pump body extracts the first cleaning liquid and sprays the first cleaning liquid on the conveying network through the first spray head On the workpiece conveyed by the belt; the liquid tank is used to accommodate the second cleaning liquid, and the ultrasonic generator triggers the second cleaning liquid in the liquid tank to perform ultrasonic cleaning on the workpiece conveyed by the conveyor belt; two different cleaning methods are used The workpiece is automatically cleaned to improve the cleaning efficiency and quality of the workpiece.

Description

一种分段输送网带混洗机A Segmented Conveying Mesh Belt Mixing Machine

技术领域technical field

本实用新型涉及清洗装置技术领域,尤其公开了一种分段输送网带混洗机。The utility model relates to the technical field of cleaning devices, and in particular discloses a section conveying mesh belt mixing machine.

背景技术Background technique

在各种零部件的制造过程中,常常需要对零部件进行清洗处理,例如,当零部件制造完成后,需要对零部件进行喷涂处理,在对零部件的喷涂处理前,需要清洗掉零部件上粘附的油污,现有技术中主要是通过作业人员手持喷水枪对工件进行清洗,清洗效率极其低下;此外,现有技术主要通过一种清洗方式对工件进行清洗,工件往往不能被单一的清洗方式清洗干净,不利于工件清洗质量的提升。In the manufacturing process of various parts, it is often necessary to clean the parts. For example, after the parts are manufactured, the parts need to be sprayed. Before the parts are sprayed, the parts need to be cleaned. In the prior art, the oil stains adhered on the workpiece are mainly cleaned by the operator holding a water spray gun, and the cleaning efficiency is extremely low; in addition, the prior art mainly uses one cleaning method to clean the workpiece, and the workpiece often cannot be cleaned by a single cleaning method. The cleaning method is not conducive to the improvement of the cleaning quality of the workpiece.

实用新型内容Utility model content

为了克服现有技术中存在的缺点和不足,本实用新型的目的在于提供一种分段输送网带混洗机,利用两种不同的清洗方式对工件进行自动清洗,无需作业人员手动清洗工件,大大提升工件的清洗效率及清洗质量。In order to overcome the shortcomings and deficiencies in the prior art, the purpose of this utility model is to provide a segmented conveying mesh belt washing machine, which uses two different cleaning methods to automatically clean the workpiece without manual cleaning of the workpiece by the operator. Greatly improve the cleaning efficiency and cleaning quality of the workpiece.

为实现上述目的,本实用新型的一种分段输送网带混洗机,包括架体,装设于架体的输送机构、第一清洗机构及第二清洗机构,输送机构用于输送外界的工件,第一清洗机构、第二清洗机构均用于清洗输送机构所输送的工件;所述输送机构包括转动设置于架体的输送网带及用于驱动输送网带转动的驱动件,输送网带包括依次转动连接的多个带条,多个带条平行设置;第一清洗机构包括装设于架体的第一喷淋头及第一泵体,第一泵体抽取外界的第一清洗液并将第一清洗液经由第一喷淋头喷射在输送网带所承载的工件上;第二清洗机构包括装设于架体的容液箱及超声波发生器,容液箱用于容置外界的第二清洗液,超声波发生器触发容液箱内的第二清洗液对输送网带所承载的工件进行超声波清洗。In order to achieve the above purpose, a segmented conveying mesh belt mixing machine of the present invention includes a frame body, a conveying mechanism installed on the frame body, a first cleaning mechanism and a second cleaning mechanism, and the conveying mechanism is used to convey the external The workpiece, the first cleaning mechanism and the second cleaning mechanism are all used to clean the workpiece conveyed by the conveying mechanism; the conveying mechanism includes a conveying mesh belt which is rotated and arranged on the frame body and a driving part for driving the conveying mesh belt to rotate, and the conveying mesh The belt includes a plurality of strips that are connected in turn by rotation, and the plurality of strips are arranged in parallel; the first cleaning mechanism includes a first spray head and a first pump body installed on the frame body, and the first pump body draws the first cleaning fluid from the outside. Liquid and spray the first cleaning liquid on the workpiece carried by the conveying mesh belt through the first spray head; the second cleaning mechanism includes a liquid holding tank and an ultrasonic generator installed on the frame body, and the liquid holding tank is used to accommodate The external second cleaning liquid, the ultrasonic generator triggers the second cleaning liquid in the liquid tank to perform ultrasonic cleaning on the workpiece carried by the conveying mesh belt.

优选地,所述架体设置有导引辊,导引辊用于将输送网带所承载的工件导引至容液箱内的第二清洗液中。Preferably, the frame body is provided with guide rollers, and the guide rollers are used to guide the workpiece carried by the conveying mesh belt into the second cleaning solution in the liquid storage tank.

优选地,所述导引辊包括彼此间隔的多个第一导辊及彼此间隔的多个第二导辊,所有第一导辊均位于所有第二导辊的上方,第一喷淋头下方设有第二导辊,第一喷淋头、第二导辊均位于相邻的两个第一导辊之间。Preferably, the guide rollers include a plurality of first guide rollers spaced apart from each other and a plurality of second guide rollers spaced apart from each other, and all the first guide rollers are located above all the second guide rollers and below the first shower head A second guide roller is provided, and both the first shower head and the second guide roller are located between two adjacent first guide rollers.

优选地,所述容液箱内具有两个第二导辊,两个第二导辊位于相邻的两个第一导辊之间,两个第二导辊用于将输送网带所承载的工件导引至容液箱内的第二清洗液中。Preferably, there are two second guide rollers in the liquid holding tank, and the two second guide rollers are located between two adjacent first guide rollers, and the two second guide rollers are used to transfer the conveying mesh belt The workpiece is guided into the second cleaning solution in the liquid tank.

优选地,所述架体设置有挡水帘,挡水帘用于隔离第一喷淋头及容液箱。Preferably, the frame body is provided with a water blocking curtain, and the water blocking curtain is used to isolate the first shower head and the liquid storage tank.

优选地,所述混洗机还包括罩壳及第一抽风件,罩壳装设于架体,第一抽风件装设于架体或/和第一抽风件,罩壳用于罩设第一喷淋头、输送网带及容液箱,第一抽风件用于将罩壳内的水汽抽出。Preferably, the shuffling machine further includes a casing and a first ventilation part, the casing is installed on the frame body, the first ventilation part is mounted on the frame body or/and the first ventilation part, and the casing is used to cover the first ventilation part. A spray head, a conveying mesh belt and a liquid storage tank, and the first exhaust part is used to extract the water vapor in the casing.

优选地,所述混洗机还包括喷淋机构,喷淋机构用于喷淋第一清洗机构与第二清洗机构清洗后的工件,喷淋机构包括装设于架体的第二喷淋头及第二泵体,第二泵体抽取外界的防锈液并将防锈液经由第二喷淋头喷射在输送网带所承载的工件上。Preferably, the mixing machine further includes a spraying mechanism, which is used to spray the workpieces cleaned by the first cleaning mechanism and the second cleaning mechanism, and the spraying mechanism includes a second spraying head installed on the frame body And the second pump body, the second pump body extracts the anti-rust liquid from the outside and sprays the anti-rust liquid on the workpiece carried by the conveying mesh belt through the second spray head.

优选地,所述混洗机还包括烘干机构,烘干机构用于烘干第一清洗机构与第二清洗机构清洗后的工件,烘干机构包括装设于架体的风刀、发热器及第二抽风件,第二抽风件用于连通发热器及风刀,第二抽风件经由风刀吹出的热风烘干输送网带所承载的工件。Preferably, the mixing machine further includes a drying mechanism, which is used to dry the workpieces cleaned by the first cleaning mechanism and the second cleaning mechanism, and the drying mechanism includes an air knife installed on the frame, a heater And the second air drafting part, the second air drafting part is used for communicating with the heater and the air knife, and the hot air blown out by the second air drafting part through the air knife dries the workpiece carried by the conveying mesh belt.

优选地,所述架体装设有储液机构,储液机构包括多个储液箱,第一泵体用于抽取第一个储液箱所储存的第一清洗液,第一喷淋头位于第一个储液箱的上方,第一喷淋头喷出的第一清洗液落入第一个储液箱内;第二清洗机构还包括抽液泵,抽液泵用于将第二个储液箱储存的第二清洗液抽入容液箱内。Preferably, the frame body is equipped with a liquid storage mechanism, the liquid storage mechanism includes a plurality of liquid storage tanks, the first pump body is used to extract the first cleaning liquid stored in the first liquid storage tank, and the first spray head Located above the first liquid storage tank, the first cleaning liquid sprayed by the first spray head falls into the first liquid storage tank; the second cleaning mechanism also includes a liquid suction pump, which is used to pump the second The second cleaning solution stored in the first liquid storage tank is pumped into the liquid storage tank.

优选地,所述混洗机还包括电控箱,电控箱分别与输送机构、第一清洗机构及第二清洗机构电性连接,电控箱设有用于调控第一泵体运行的执行模块,执行模块设有泵体匀速指令、泵体变速指令及泵体脉冲指令。Preferably, the mixing machine further includes an electric control box, which is electrically connected to the conveying mechanism, the first cleaning mechanism and the second cleaning mechanism, and the electric control box is provided with an execution module for regulating the operation of the first pump body , the execution module is provided with pump body uniform speed command, pump body variable speed command and pump body pulse command.

本实用新型的有益效果:实际使用时,输送机构用于输送外界的工件,第一泵体抽取第一清洗液并将第一清洗液经由第一喷淋头喷射在输送网带输送的工件上;容液箱用于容置的第二清洗液,超声波发生器触发容液箱内的第二清洗液对输送网带输送的工件进行超声波清洗;利用两种不同的清洗方式对工件进行自动清洗,提升工件的清洗效率及清洗质量。Beneficial effects of the utility model: in actual use, the conveying mechanism is used to transport external workpieces, the first pump body extracts the first cleaning liquid and sprays the first cleaning liquid on the workpieces conveyed by the conveying mesh belt through the first spray head ; The liquid tank is used to accommodate the second cleaning liquid, and the ultrasonic generator triggers the second cleaning liquid in the liquid tank to perform ultrasonic cleaning on the workpieces transported by the conveyor belt; two different cleaning methods are used to automatically clean the workpieces , Improve the cleaning efficiency and cleaning quality of the workpiece.

附图说明Description of drawings

图1为本实用新型的主视图;Fig. 1 is the front view of the utility model;

图2为本实用新型的俯视图;Fig. 2 is the top view of the utility model;

图3为本实用新型的左视图;Fig. 3 is the left view of the utility model;

图4为图1中A部分的局部放大结构示意图。FIG. 4 is a schematic diagram of a partially enlarged structure of part A in FIG. 1 .

附图标记包括:Reference signs include:

1—架体 2—输送机构 3—第一清洗机构1—Frame body 2—Conveying mechanism 3—First cleaning mechanism

4—第二清洗机构 5—输送网带 6—第一喷淋头4—Second cleaning mechanism 5—Conveying mesh belt 6—First spray head

7—第一泵体 8—容液箱 9—超声波发生器7—First pump body 8—Liquid tank 9—Ultrasonic generator

11—第一导辊 12—第二导辊 13—挡水帘11—first guide roller 12—second guide roller 13—water curtain

14—罩壳 15—第一抽风件 16—喷淋机构14—casing 15—the first ventilation part 16—spray mechanism

17—第二喷淋头 18—第二泵体 19—烘干机构17—Second sprinkler head 18—Second pump body 19—Drying mechanism

21—风刀 22—发热器 23—第二抽风件21—air knife 22—heater 23—second exhaust

24—储液箱。24—fluid storage tank.

具体实施方式Detailed ways

为了便于本领域技术人员的理解,下面结合实施例及附图对本实用新型作进一步的说明,实施方式提及的内容并非对本实用新型的限定。In order to facilitate the understanding of those skilled in the art, the utility model will be further described below in conjunction with the embodiments and drawings, and the content mentioned in the implementation mode is not to limit the utility model.

请参阅图1至图3所示,本实用新型的一种分段输送网带混洗机,包括架体1,架体1采用多个金属件构成,装设在架体1上的输送机构2、第一清洗机构3及第二清洗机构4,输送机构2用于输送外界的工件,第一清洗机构3、第二清洗机构4均用于清洗输送机构2所输送的工件;所述输送机构2包括转动设置在架体1上的输送网带5及用于驱动输送网带5转动的驱动件(图中未标号),输送网带5包括依次转动连接的多个带条(图中未标号),带条用于承载外界的工件,多个带条平行设置,输送网带5大致呈环形,本实施例中,架体1上转动设置有多个链轮,输送网带5套设在多个链轮的外侧,输送网带5的带条与链轮啮合,驱动件为电机,电机用于驱动链轮转动。Please refer to Fig. 1 to Fig. 3, a kind of sub-conveying mesh belt shuffling machine of the present utility model includes a frame body 1, the frame body 1 is composed of a plurality of metal parts, and the conveying mechanism installed on the frame body 1 2. The first cleaning mechanism 3 and the second cleaning mechanism 4, the conveying mechanism 2 is used to transport the external workpieces, the first cleaning mechanism 3 and the second cleaning mechanism 4 are both used to clean the workpieces conveyed by the conveying mechanism 2; Mechanism 2 comprises the conveying mesh belt 5 that is arranged on the support body 1 and is used to drive the driving member (not labeled among the figures) that conveys mesh belt 5 to rotate, and conveying mesh belt 5 comprises a plurality of strips (in the figure) that rotates and connects successively Unlabeled), the straps are used to carry the workpieces from the outside, a plurality of straps are arranged in parallel, and the conveying mesh belt 5 is roughly annular. Located on the outside of multiple sprockets, the strips of the conveying mesh belt 5 are engaged with the sprockets, and the driving part is a motor, which is used to drive the sprockets to rotate.

所述第一清洗机构3包括装设在架体1上的第一喷淋头6及第一泵体7,第一泵体7抽取外界的第一清洗液并将第一清洗液经由第一喷淋头6喷射在输送网带5所承载的工件上,进而实现对工件的喷淋清洗,根据实际需要,第一喷淋头6的数量可以为多个;第二清洗机构4包括装设在架体1上的容液箱8及超声波发生器9,容液箱8用于容置外界的第二清洗液,优选地,超声波发生器9设置在容液箱8内,超声波发生器9触发容液箱8内的第二清洗液对输送网带5所承载的工件进行超声波清洗。本实施例中,第一清洗机构3对工件进行预脱脂,第二清洗机构4对工件进行超声波脱脂。The first cleaning mechanism 3 includes a first shower head 6 and a first pump body 7 installed on the frame body 1. The first pump body 7 extracts the first cleaning liquid from the outside and passes the first cleaning liquid through the first cleaning liquid. The shower head 6 is sprayed on the workpiece carried by the conveying mesh belt 5, and then the workpiece is sprayed and cleaned. According to actual needs, the number of the first shower head 6 can be multiple; the second cleaning mechanism 4 includes a device The liquid holding box 8 and the ultrasonic generator 9 on the frame body 1, the liquid holding box 8 is used to accommodate the second cleaning liquid of the outside world, preferably, the ultrasonic generator 9 is arranged in the liquid holding box 8, and the ultrasonic generator 9 Trigger the second cleaning liquid in the liquid container 8 to perform ultrasonic cleaning on the workpiece carried by the conveying mesh belt 5 . In this embodiment, the first cleaning mechanism 3 pre-degreases the workpiece, and the second cleaning mechanism 4 performs ultrasonic degreasing on the workpiece.

实际使用时,利用机械手等将外界的工件移载到输送机构2的输送网带5上,驱动件驱动输送网带5转动,输送网带5转动时即可移动工件,当工件移动到第一喷淋头6的位置处时,第一泵体7抽取第一清洗液并将第一清洗液经由第一喷淋头6喷射在输送网带5输送的工件上,实现对工件的喷淋清洗;当第一清洗机构3对工件清洗完成后,输送网带5再将第一清洗机构3清洗完成的工件移动到容液箱8内,然后超声波发生器9触发容液箱8内的第二清洗液对输送网带5输送的工件进行清洗,进而实现对工件的超声波清洗;利用两种不同的清洗方式对工件进行自动化清洗,无需作业人员手动清洗工件,大大提升工件的清洗效率及清洗质量。In actual use, the external workpiece is transferred to the conveying mesh belt 5 of the conveying mechanism 2 by manipulators, and the driving part drives the conveying mesh belt 5 to rotate. When the conveying mesh belt 5 rotates, the workpiece can be moved. When the workpiece moves to the first When the spray head 6 is at the position, the first pump body 7 extracts the first cleaning liquid and sprays the first cleaning liquid on the workpiece conveyed by the conveying mesh belt 5 through the first spray head 6 to realize the spray cleaning of the workpiece After the first cleaning mechanism 3 cleaned the workpiece, the conveying mesh belt 5 moved the workpiece cleaned by the first cleaning mechanism 3 into the liquid tank 8, and then the ultrasonic generator 9 triggered the second in the liquid tank 8. The cleaning liquid cleans the workpiece conveyed by the conveying mesh belt 5, and then realizes the ultrasonic cleaning of the workpiece; two different cleaning methods are used to automatically clean the workpiece, without the need for manual cleaning of the workpiece by the operator, which greatly improves the cleaning efficiency and cleaning quality of the workpiece .

所述架体1上设置有导引辊,导引辊用于改变输送网带5的移动方向,导引辊通过改变输送网带5的移动方向进而将输送网带5所承载的工件导引至容液箱8内的第二清洗液中,然后第二清洗机构4即可对工件进行超声波清洗。本实施例中,导引辊的数量为多个。优选地,导引辊转动设置在架体1上,相较于导引辊固定在架体1上,当导引辊导引输送网带5的移动方向时,使得导引辊与输送网带5之间的滑动摩擦转变为滚动摩擦,降低导引辊与输送网带5之间磨损,延长二者的使用寿命。当然,亦可将导引辊转动设置在容液箱8内。The frame body 1 is provided with guide rollers, the guide rollers are used to change the moving direction of the conveying mesh belt 5, and the guide rollers guide the workpiece carried by the conveying mesh belt 5 by changing the moving direction of the conveying mesh belt 5 into the second cleaning solution in the liquid container 8, and then the second cleaning mechanism 4 can perform ultrasonic cleaning on the workpiece. In this embodiment, there are multiple guide rollers. Preferably, the guide roller is rotatably arranged on the frame body 1. Compared with the guide roller fixed on the frame body 1, when the guide roller guides the moving direction of the conveying mesh belt 5, the guide roller and the conveying mesh belt The sliding friction between 5 is transformed into rolling friction, which reduces the wear between the guide roller and the conveying mesh belt 5, and prolongs the service life of both. Of course, the guide roller can also be rotatably arranged in the liquid container 8 .

请参阅图1至图4所示,所述导引辊包括彼此间隔的多个第一导辊11及彼此间隔的多个第二导辊12,多个第一导辊11平行设置,多个第二导辊12平行设置,第一导辊11与第二导辊12平行设置,所有第一导辊11均位于所有第二导辊12的上方,优选地,所有第一导辊11排列成平行于水平面的第一辊排,所有第二导辊12排列成平行与水平面的第二辊排,第一辊排位于第二辊排的上方,第一喷淋头6的下方设有第二导辊12,第一喷淋头6、第二导辊12均位于相邻的两个第一导辊11之间,第二导辊12与两侧的两个第一导辊11构成V型,当第二导辊12导引输送网带5连带工件移动到第一喷淋头6的下方之后,第一泵体7抽取第一清洗液并将第一清洗液经由第一喷淋头6喷射在输送网带5输送的工件上。1 to 4, the guide rollers include a plurality of first guide rollers 11 spaced apart from each other and a plurality of second guide rollers 12 spaced apart from each other. The plurality of first guide rollers 11 are arranged in parallel, and the plurality of first guide rollers 11 are arranged in parallel. The second guide rollers 12 are arranged in parallel, the first guide rollers 11 and the second guide rollers 12 are arranged in parallel, all the first guide rollers 11 are located above all the second guide rollers 12, preferably, all the first guide rollers 11 are arranged in The first roller row parallel to the horizontal plane, all the second guide rollers 12 are arranged in the second roller row parallel to the horizontal plane, the first roller row is located above the second roller row, and the second shower head 6 is provided below the first roller row. The guide roller 12, the first spray head 6, and the second guide roller 12 are all located between two adjacent first guide rollers 11, and the second guide roller 12 and the two first guide rollers 11 on both sides form a V-shaped After the second guide roller 12 guides the conveying mesh belt 5 and the workpiece to move below the first shower head 6, the first pump body 7 pumps the first cleaning liquid and passes the first cleaning liquid through the first shower head 6 Spray on the workpiece conveyed by the conveying mesh belt 5.

所述容液箱8内具有两个第二导辊12,两个第二导辊12位于相邻的两个第一导辊11之间,两个第一导辊11位于容液箱8之外,两个第二导辊12与两个第一导辊11构成梯形,两个第二导辊12用于将输送网带5所承载的工件导引至容液箱8内的第二清洗液中,然后第二清洗机构4对两个第二导辊12之间的输送网带5所承载的工件进行超声波清洗。根据实际需要,超声波发生器9的数量可以为多个。There are two second guide rollers 12 in the liquid container 8, and the two second guide rollers 12 are located between two adjacent first guide rollers 11, and the two first guide rollers 11 are located between the liquid container 8 Outside, the two second guide rollers 12 and the two first guide rollers 11 form a trapezoid, and the two second guide rollers 12 are used to guide the workpiece carried by the conveying mesh belt 5 to the second cleaning in the liquid holding tank 8. liquid, and then the second cleaning mechanism 4 ultrasonically cleans the workpiece carried by the conveying mesh belt 5 between the two second guide rollers 12 . According to actual needs, the number of ultrasonic generators 9 can be multiple.

本实施例中,所述架体1上设置有挡水帘13,挡水帘13用于隔离第一喷淋头6及容液箱8,实际使用时,避免第一喷淋头6喷出的第一清洗液溅射到容液箱8内污染第二清洗液,避免混洗机的清洗液出现窜液问题。In this embodiment, the frame body 1 is provided with a water blocking curtain 13, which is used to isolate the first spray head 6 and the liquid container 8, so as to prevent the first spray head 6 from spraying The first cleaning liquid splashes into the liquid container 8 to pollute the second cleaning liquid, so as to avoid the problem of channeling in the cleaning liquid of the shuffling machine.

所述混洗机还包括罩壳14及第一抽风件15,罩壳14大致为中空的长方体状,罩壳14装设在架体1上,第一抽风件15装设在架体1上或/和第一抽风件15上,罩壳14用于罩设住第一喷淋头6、输送网带5及容液箱8,第一抽风件15用于将罩壳14内的水汽抽出。实际使用时,为了提升清洗液的清洗效果,常常需要将清洗液加热到预定温度,此时第一喷淋头6喷射出的高温第一清洗液及容液箱8内的高温第二清洗液会蒸发产生水汽,此时利用第一抽风件15将罩壳14内的水汽抽出,防止第一清洗液蒸发产生的水汽与第二清洗液蒸发产生的水汽交叉污染。The shuffling machine also includes a casing 14 and a first ventilation part 15, the casing 14 is roughly in the shape of a hollow cuboid, the casing 14 is installed on the frame body 1, and the first ventilation part 15 is mounted on the frame body 1 Or/and on the first ventilation part 15, the casing 14 is used to cover the first spray head 6, the conveying mesh belt 5 and the liquid container 8, and the first ventilation part 15 is used to extract the water vapor in the casing 14 . In actual use, in order to improve the cleaning effect of the cleaning liquid, it is often necessary to heat the cleaning liquid to a predetermined temperature. At this time, the high-temperature first cleaning liquid sprayed by the first spray head 6 and the high-temperature second cleaning liquid in the liquid tank 8 Water vapor will be generated by evaporation. At this time, the first ventilation member 15 is used to extract the water vapor in the casing 14 to prevent cross-contamination of the water vapor generated by the evaporation of the first cleaning liquid and the water vapor generated by the evaporation of the second cleaning liquid.

本实施例中,第一清洗机构3的数量为多个,第二清洗机构4位于多个第一清洗机构3,当第二清洗机构4完成对工件的超声波清洗之后,再一个第一清洗机构3对超声波清洗后的工件进行水洗,即再一个第一清洗机构3的第一泵体7抽取外界的水并将水经由第一喷淋头6喷出到超声波清洗之后的工件,实现对工件的喷淋水洗;当然,可以利用多个第一清洗机构3实现对工件的多次水洗。In this embodiment, there are multiple first cleaning mechanisms 3, and the second cleaning mechanism 4 is located in multiple first cleaning mechanisms 3. After the second cleaning mechanism 4 completes the ultrasonic cleaning of the workpiece, another first cleaning mechanism 3 Wash the workpiece after ultrasonic cleaning, that is, the first pump body 7 of the first cleaning mechanism 3 extracts external water and sprays the water to the workpiece after ultrasonic cleaning through the first shower head 6, so as to realize the cleaning of the workpiece of spray water washing; of course, multiple first washing mechanisms 3 can be used to realize multiple water washing of the workpiece.

所述混洗机还包括喷淋机构16,喷淋机构16用于喷淋第一清洗机构3与第二清洗机构4清洗后的工件,喷淋机构16包括装设在架体1上的第二喷淋头17及第二泵体18,第二泵体18抽取外界的防锈液并将防锈液经由第二喷淋头17喷射在输送网带5所承载的工件上;当第一清洗机构3、第二清洗机构4将工件清洗完成后,喷淋机构16的第二喷淋头17喷出防锈液对工件进行清洗,防止清洗后的工件在空气中发生氧化而生锈。The mixing machine also includes a spraying mechanism 16, which is used to spray the workpieces cleaned by the first cleaning mechanism 3 and the second cleaning mechanism 4. The spraying mechanism 16 includes a first cleaning mechanism installed on the frame body 1 Two shower heads 17 and the second pump body 18, the second pump body 18 extracts the anti-rust liquid from the outside and sprays the anti-rust liquid on the workpiece carried by the conveying mesh belt 5 through the second shower head 17; when the first After the cleaning mechanism 3 and the second cleaning mechanism 4 finish cleaning the workpiece, the second spray head 17 of the spray mechanism 16 sprays antirust liquid to clean the workpiece to prevent the cleaned workpiece from being oxidized and rusted in the air.

所述混洗机还包括烘干机构19,烘干机构19用于烘干第一清洗机构3与第二清洗机构4清洗后的工件,本实施例中,喷淋机构16位于第二清洗机构4与烘干机构19之间,当第二清洗机构4完成对工件的超声波清洗之后,利用再一个第一清洗机构3对超声波清洗后的工件进行水洗,然后再利用喷淋机构16对水洗后的工件进行喷淋清洗,而后再利用烘干机构19对喷淋清洗后的工件进行烘干处理。The mixing machine also includes a drying mechanism 19, which is used to dry the workpieces cleaned by the first cleaning mechanism 3 and the second cleaning mechanism 4. In this embodiment, the spray mechanism 16 is located in the second cleaning mechanism 4 and the drying mechanism 19, after the second cleaning mechanism 4 completes the ultrasonic cleaning of the workpiece, use another first cleaning mechanism 3 to wash the workpiece after ultrasonic cleaning, and then use the spray mechanism 16 to wash the workpiece The workpieces are sprayed and cleaned, and then the drying mechanism 19 is used to dry the sprayed and cleaned workpieces.

所述烘干机构19包括装设在架体1上的风刀21、发热器22及第二抽风件23,第二抽风件23用于连通发热器22及风刀21,第二抽风件23经由风刀21吹出的热风烘干输送网带5所承载的工件;实际使用时,发热器22发出热量,第二抽风件23启动进行抽风,流动的空气经由发热器22时带走发热器22发出的热量,使得流动的空气变成流动的热空气,流动的热空气经由风刀21吹出到喷淋清洗后的工件使得工件快速烘干。The drying mechanism 19 includes an air knife 21 installed on the frame body 1, a heater 22 and a second ventilation part 23, the second ventilation part 23 is used to communicate with the heater 22 and the air knife 21, and the second ventilation part 23 The hot air blown out by the air knife 21 dries the workpiece carried by the conveying mesh belt 5; in actual use, the heater 22 emits heat, and the second exhaust member 23 is activated for exhausting, and the flowing air takes away the heater 22 when passing through the heater 22 The emitted heat turns the flowing air into flowing hot air, and the flowing hot air is blown out through the air knife 21 to spray and clean the workpiece so that the workpiece can be quickly dried.

所述架体1上还装设有储液机构,储液机构用于储存清洗液,储液机构包括多个储液箱24,第一泵体7用于抽取第一个储液箱24所储存的第一清洗液,本实施例中,输送网带5的多个带条彼此间隔设置,当然,亦可在带条上设置贯穿带条的漏水孔,第一喷淋头6位于第一个储液箱24的上方,第一喷淋头6喷出的第一清洗液完成工件清洗之后,第一喷淋头6喷出的第一清洗液即可在重力作用下经由多个带条之间的间隙或者带条上的漏水孔落入到第一个储液箱24内,实现对第一清洗液的循环利用;第二清洗机构4还包括抽液泵(图中未标号),抽液泵用于将第二个储液箱24储存的第二清洗液抽入容液箱8内,当容液箱8内的第二清洗液长时间使用之后,抽液泵即可抽取第二个储液箱24内的第二清洗液对容液箱8进行补液。The frame body 1 is also equipped with a liquid storage mechanism, which is used to store cleaning fluid. The liquid storage mechanism includes a plurality of liquid storage tanks 24, and the first pump body 7 is used to extract the first liquid storage tank 24. The first cleaning liquid of storage, in the present embodiment, a plurality of strips of conveying mesh belt 5 are arranged at intervals with each other, certainly, also can be provided with the leaking hole that runs through the strip on the strip, the first shower head 6 is positioned at the first Above the first liquid storage tank 24, after the first cleaning liquid sprayed by the first shower head 6 finishes cleaning the workpiece, the first cleaning liquid sprayed by the first spray head 6 can pass through a plurality of strips under the action of gravity. The gap between them or the leakage holes on the strips fall into the first liquid storage tank 24 to realize the recycling of the first cleaning liquid; the second cleaning mechanism 4 also includes a liquid suction pump (not labeled in the figure), The liquid suction pump is used to draw the second cleaning liquid stored in the second liquid storage tank 24 into the liquid container 8. After the second cleaning liquid in the liquid container 8 is used for a long time, the liquid suction pump can extract the second cleaning liquid. The second cleaning liquid in the two liquid storage tanks 24 replenishes the liquid containing tank 8 .

所述混洗机还包括电控箱(图中未示出),电控箱分别与输送机构2、第一清洗机构3及第二清洗机构4电性连接,电控箱用于调控各个机构的实际运行参数,电控箱是设置有用于调控第一泵体7运行的执行模块,执行模块设有泵体匀速指令、泵体变速指令及泵体脉冲指令。例如,当第一清洗机构3对工件进行清洗时,执行模块的泵体匀速指令调控第一泵体7进行匀速转动,使得第一喷淋头6喷出均匀压力的第一清洗液对工件进行清洗;然后执行模块的泵体变速指令调控第一泵体7进行变速转动,使得第一喷淋头6喷出波动压力的第一清洗液对工件进行清洗;而后执行模块的泵体脉冲指令调控第一泵体7进行间歇性转动,使得第一喷淋头6喷出间歇性压力的第一清洗液对工件进行清洗,之后即可完成第一清洗机构3的喷淋清洗,随后再将工件输送到第二清洗机构4进行清洗。利用不同转动状态的泵体对工件进行清洗,进一步提升工件的清洗质量。The shuffling machine also includes an electric control box (not shown in the figure), which is electrically connected with the conveying mechanism 2, the first cleaning mechanism 3 and the second cleaning mechanism 4, and the electric control box is used to regulate the various mechanisms The electric control box is provided with an execution module for regulating the operation of the first pump body 7, and the execution module is provided with a pump body constant speed command, a pump body variable speed command and a pump body pulse command. For example, when the first cleaning mechanism 3 cleans the workpiece, the pump body uniform speed instruction of the execution module regulates the first pump body 7 to rotate at a constant speed, so that the first spray head 6 sprays the first cleaning liquid with uniform pressure to clean the workpiece. Cleaning; then execute the pump body variable speed command of the module to regulate the first pump body 7 to rotate at variable speed, so that the first spray head 6 sprays the first cleaning liquid with fluctuating pressure to clean the workpiece; then execute the pump body pulse command of the module to regulate The first pump body 7 rotates intermittently, so that the first spray head 6 sprays the first cleaning liquid with intermittent pressure to clean the workpiece, and then the spray cleaning of the first cleaning mechanism 3 can be completed, and then the workpiece Transport to the second cleaning mechanism 4 for cleaning. The workpiece is cleaned by using the pump bodies in different rotating states, which further improves the cleaning quality of the workpiece.

以上内容仅为本实用新型的较佳实施例,对于本领域的普通技术人员,依据本实用新型的思想,在具体实施方式及应用范围上均会有改变之处,本说明书内容不应理解为对本实用新型的限制。The above content is only a preferred embodiment of the present utility model. For those of ordinary skill in the art, according to the idea of the present utility model, there will be changes in the specific implementation and scope of application. The content of this specification should not be understood as Limitations on the Invention.

Claims (10)

1. a kind of segmentation foraminous conveyer shuffles machine, including frame body, it is installed in conveying mechanism, the first wiper mechanism and second of frame body Wiper mechanism, conveying mechanism are used to convey extraneous workpiece, and the first wiper mechanism, the second wiper mechanism are used to cleaning and delivering device The workpiece that structure is conveyed;It is characterized in that:The conveying mechanism includes being rotatably dispose in the foraminous conveyer of frame body and for driving The actuator of foraminous conveyer rotation, foraminous conveyer includes the multiple tapes being rotatablely connected successively, and multiple tapes are arranged in parallel;First Wiper mechanism includes the first spray head and first pump housing for being installed in frame body, and first pump housing extracts the first extraneous cleaning solution and will First cleaning solution is injected in via the first spray head on the workpiece that foraminous conveyer is carried;Second wiper mechanism includes being installed in frame The appearance liquid case and supersonic generator of body hold liquid case for housing the second extraneous cleaning solution, supersonic generator triggering and hold liquid The workpiece that the second cleaning solution in case carries foraminous conveyer carries out ultrasonic cleaning.
2. segmentation foraminous conveyer according to claim 1 shuffles machine, it is characterised in that:The frame body is provided with guide roll, Guide roll is used to the workpiece that foraminous conveyer is carried being directed in the second cleaning solution held in liquid case.
3. segmentation foraminous conveyer according to claim 2 shuffles machine, it is characterised in that:The guide roll includes being spaced Multiple first deflector rolls and multiple second deflector rolls for being spaced, all first deflector rolls be respectively positioned on the top of all second deflector rolls, The second deflector roll is equipped with below first spray head, the first spray head, the second deflector roll are respectively positioned between two adjacent the first deflector rolls.
4. segmentation foraminous conveyer according to claim 3 shuffles machine, it is characterised in that:There are two for tool in the appearance liquid case Two deflector rolls, two the second deflector rolls are between two adjacent the first deflector rolls, and two the second deflector rolls are for being held foraminous conveyer The workpiece of load is directed in the second cleaning solution held in liquid case.
5. segmentation foraminous conveyer according to claim 1 shuffles machine, it is characterised in that:The frame body is provided with Water shielding curtain, Water shielding curtain is for being isolated the first spray head and holding liquid case.
6. segmentation foraminous conveyer according to claim 1 shuffles machine, it is characterised in that:It is described shuffle machine further include case and First exhausting part, case are installed in frame body, and the first exhausting part is installed in frame body or/and the first exhausting part, and case is for being provide with the One spray head, foraminous conveyer and appearance liquid case, the first exhausting part are used to extract out the steam in case.
7. segmentation foraminous conveyer according to claim 1 shuffles machine, it is characterised in that:The machine that shuffles further includes spray thrower Structure, spraying mechanism are used to spray the workpiece after the first wiper mechanism and the cleaning of the second wiper mechanism, and spraying mechanism includes being installed in The second spray head and second pump housing of frame body, second pump housing extract extraneous antirust solution and spray antirust solution via the second spray head It penetrates on the workpiece that foraminous conveyer is carried.
8. segmentation foraminous conveyer according to claim 1 shuffles machine, it is characterised in that:The machine that shuffles further includes dryer Structure, drying mechanism are used to dry the workpiece after the first wiper mechanism and the cleaning of the second wiper mechanism, and drying mechanism includes being installed in Air knife, heater and the second exhausting part of frame body, the second exhausting part is for being connected to heater and air knife, and the second exhausting part is via wind The workpiece that the hot-air seasoning foraminous conveyer of knife blowout is carried.
9. segmentation foraminous conveyer according to claim 1 shuffles machine, it is characterised in that:The frame body is installed with liquid storage machine Structure, liquid storage mechanism include multiple liquid reserve tanks, and first pump housing is used to extract the first cleaning solution stored by first liquid reserve tank, and first Spray head is located at the top of first liquid reserve tank, and the first cleaning solution that the first spray head sprays is fallen into first liquid reserve tank;The Two wiper mechanisms further include drawing liquid pump, and drawing liquid pump, which is used to the second cleaning solution of second liquid reserve tank storage being pumped into, to be held in liquid case.
10. segmentation foraminous conveyer according to claim 1 shuffles machine, it is characterised in that:The machine that shuffles further includes automatically controlled Case, electric cabinet are electrically connected with conveying mechanism, the first wiper mechanism and the second wiper mechanism respectively, and electric cabinet is equipped with for regulating and controlling The execution module of first pump housing operation, execution module at the uniform velocity instructs equipped with the pump housing, pump housing gear-shift command and pump housing pulse command.
CN201721819743.7U 2017-12-20 2017-12-20 A kind of segmentation foraminous conveyer shuffles machine Expired - Fee Related CN207823492U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107913869A (en) * 2017-12-20 2018-04-17 东莞丰卓机电设备有限公司 One kind segmentation foraminous conveyer shuffles machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107913869A (en) * 2017-12-20 2018-04-17 东莞丰卓机电设备有限公司 One kind segmentation foraminous conveyer shuffles machine

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