CN207823439U - A kind of X-ray material sorting device - Google Patents

A kind of X-ray material sorting device Download PDF

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CN207823439U
CN207823439U CN201721769836.3U CN201721769836U CN207823439U CN 207823439 U CN207823439 U CN 207823439U CN 201721769836 U CN201721769836 U CN 201721769836U CN 207823439 U CN207823439 U CN 207823439U
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detection
chamber
ray
bin
feed bin
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疏义桂
张凯
孙敏
王乔
贾星明
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Anhui Zhongke Optic Electronic Color Sorter Machinery Co Ltd
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Anhui Zhongke Optic Electronic Color Sorter Machinery Co Ltd
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Abstract

本实用新型公开了一种X射线物料分选装置。涉及X射线物料分选装置领域。包括检测箱;检测箱包括进料仓、检测仓、传送带;进料仓一端面设有进料口;进料仓内设有振动器;进料口设置在振动器的横梁上;检测仓内一相对端面分别设有X射线发射器、X射线检测器;检测箱一相端面分别设有工控机、控制板;工控机与控制板电性连接。本实用新型通过进料斗设有振动器、检测仓设有X射线发射器、X射线检测器、高速电磁喷气阀,实现了物料的精密检测和精细筛选,提高了对物料筛选过程中的检测和物料筛选的洁净度。

The utility model discloses an X-ray material sorting device. The invention relates to the field of X-ray material sorting devices. Including the detection box; the detection box includes a feed bin, a detection bin, and a conveyor belt; one end of the feed bin is provided with a feed port; the feed bin is provided with a vibrator; the feed port is set on the beam of the vibrator; An X-ray emitter and an X-ray detector are respectively arranged on one opposite end surface; an industrial computer and a control board are respectively arranged on one phase end surface of the detection box; the industrial computer and the control board are electrically connected. The utility model realizes the precise detection and fine screening of materials through the vibrator provided in the feed hopper, and the X-ray emitter, X-ray detector and high-speed electromagnetic jet valve in the detection chamber, which improves the detection of materials in the screening process. And the cleanliness of material screening.

Description

一种X射线物料分选装置An X-ray material sorting device

技术领域technical field

本实用新型属于X射线物料分选装置技术领域,特别是涉及一种X射线物料分选装置。The utility model belongs to the technical field of X-ray material sorting devices, in particular to an X-ray material sorting device.

背景技术Background technique

X射线检测是利用X射线技术观察、研究和检验材料微观结构、化学组成、表面或内部结构缺陷的实验技术。如X射线粉末衍射术、X射线荧光谱法、X射线照相术、X射线形貌术等。X-ray inspection is an experimental technique that uses X-ray technology to observe, study and inspect the microstructure, chemical composition, surface or internal structure defects of materials. Such as X-ray powder diffraction, X-ray fluorescence spectroscopy, X-ray photography, X-ray topography, etc.

X射线检测常用于机场、车站的安检;目前对物料的分选检测常采用传统的风力筛选;传统的风力筛选存在不能精致筛选,同时筛选过程中很难实时控制筛选精度;本实用新型致力于利用X射线检测原理对物料里的杂物去除以及对物料的精细分选;同时实用新型一种X射线物料分选装置的控制系统用于对物料精细筛选及实时控制。X-ray detection is often used in airports and stations for security inspection; at present, traditional wind screening is often used for material sorting and detection; traditional wind screening cannot be finely screened, and it is difficult to control the screening accuracy in real time during the screening process; the utility model is devoted to The principle of X-ray detection is used to remove the sundries in the material and finely sort the material; at the same time, the control system of a new X-ray material sorting device is used for fine screening and real-time control of the material.

实用新型内容Utility model content

本实用新型的目的在于提供一种X射线物料分选装置,通过X射线发射器、X射线检测器、图像采集卡、高速电磁喷气阀以及工控机和控制板控制,实现了物料的精细分选以及在物料分选的实时检测,解决了现有物料筛选不精细以及筛选过程中检测困难的问题。The purpose of this utility model is to provide an X-ray material sorting device, through the control of X-ray emitter, X-ray detector, image acquisition card, high-speed electromagnetic jet valve, industrial computer and control board, the fine sorting of materials is realized And the real-time detection of material sorting solves the problems of imprecise screening of existing materials and difficult detection during the screening process.

为解决上述技术问题,本实用新型是通过以下技术方案实现的:In order to solve the problems of the technologies described above, the utility model is achieved through the following technical solutions:

本实用新型为一种X射线物料分选装置,包括检测箱;所述检测箱包括进料仓、检测仓、传送带;所述进料仓顶面设有进料斗;所述进料斗侧面设有振动器;所述进料仓与检测仓连通;所述检测仓内设有第一仓室、第二仓室;所述检测仓底部分别设有第一出料口、第二出料口;所述第一出料口与第一仓室连通;所述第二出料口与第二仓室连通;所述第二仓室一侧面并排设有若干高速电磁喷气阀;所述检测仓内一相对内侧面分别设有X射线发射器、X射线检测器;所述传送带一端位于进料仓内;所述传送带另一端位于第一仓室内;所述检测箱一端设有若干支撑柱;所述检测箱一相对外侧面分别设有工控机、控制板;所述进料仓、检测仓内均设有湿度传感器;所述第一仓室、第二仓室内均设有粉尘浓度检测仪。The utility model relates to an X-ray material sorting device, which includes a detection box; the detection box includes a feed bin, a detection bin, and a conveyor belt; the top surface of the feed bin is provided with a feed hopper; the side of the feed hopper A vibrator is provided; the feed bin communicates with the detection bin; a first chamber and a second chamber are arranged in the detection bin; a first discharge port and a second discharge port are respectively provided at the bottom of the detection chamber. mouth; the first discharge port communicates with the first chamber; the second discharge port communicates with the second chamber; one side of the second chamber is provided with a number of high-speed electromagnetic jet valves side by side; the detection An X-ray emitter and an X-ray detector are respectively arranged on the opposite inner side of the warehouse; one end of the conveyor belt is located in the feeding warehouse; the other end of the conveyor belt is located in the first warehouse; one end of the detection box is provided with a number of support columns An industrial computer and a control panel are respectively provided on the relative outer side of the detection box; humidity sensors are provided in the feed bin and the detection bin; dust concentration detection devices are installed in the first bin and the second bin. instrument.

优选地,所述传送带通过步进电机带动转动;所述振动器通过改变振幅和振动频率控制进料口进料速度。Preferably, the conveyor belt is driven to rotate by a stepping motor; the vibrator controls the feeding speed of the feeding port by changing the amplitude and vibration frequency.

优选地,所述高速电磁喷气阀通过通气管连接储气罐;所述储气罐与空气压缩机通过通气管连通。Preferably, the high-speed electromagnetic jet valve is connected to an air storage tank through a vent pipe; the air storage tank communicates with the air compressor through a vent pipe.

一种X射线物料分选装置的控制系统,包括工控机、控制板;所述工控机包括CPU处理器;所述CPU处理器分别与模式调节模块、无线传输模块、存储单元、语音提醒模块、终端触摸式显示屏电性连接;所述控制板包括控制单元;所述控制单元分别与步进电机、X射线发射器、X射线检测器、图像采集卡、高速电磁喷气阀、振动器、电子键盘、湿度传感器、粉尘浓度检测仪电性连接;所述图像采集卡与X射线检测器电性连接;所述工控机与控制板电性连接;所述工控机通过无线传输模块与移动终端通信连接。A control system for an X-ray material sorting device, comprising an industrial computer and a control panel; the industrial computer includes a CPU processor; the CPU processor is respectively connected with a mode adjustment module, a wireless transmission module, a storage unit, a voice reminder module, The terminal touch screen is electrically connected; the control board includes a control unit; The keyboard, humidity sensor, and dust concentration detector are electrically connected; the image acquisition card is electrically connected to the X-ray detector; the industrial computer is electrically connected to the control panel; the industrial computer communicates with the mobile terminal through a wireless transmission module connect.

优选地,所述模式调节模块包括智能调节模式、人工设置模式;所述智能调节模式下,CPU处理器根据图像采集卡传递信息智能控制振动器的振动的频率和振幅、根据粉尘浓度检测仪、湿度传感器传递信息智能控制高速电磁喷气阀气流速度;所述人工设置模式下,操作员通过终端触摸式显示屏设置振动器的振动频率、速电磁喷气阀气流速度。Preferably, the mode adjustment module includes an intelligent adjustment mode and a manual setting mode; in the intelligent adjustment mode, the CPU processor intelligently controls the vibration frequency and amplitude of the vibrator according to the information transmitted by the image acquisition card, according to the dust concentration detector, The humidity sensor transmits information to intelligently control the airflow speed of the high-speed electromagnetic jet valve; in the manual setting mode, the operator sets the vibration frequency of the vibrator and the airflow speed of the high-speed electromagnetic jet valve through the terminal touch screen.

优选地,所述无线传输模块包括3G模块或4G模块;所述语音提醒模块包括语音合成模块;所述语音合成模块与扬声器电性连接;所述控制单元包括ARM单片机;所述单片机内集成图像识别模块;图像识别模块与图像采集卡电性连接。Preferably, the wireless transmission module includes a 3G module or a 4G module; the voice reminder module includes a voice synthesis module; the voice synthesis module is electrically connected to a speaker; the control unit includes an ARM microcontroller; Recognition module; the image recognition module is electrically connected with the image acquisition card.

优选地,所述移动终端为手机或平板。Preferably, the mobile terminal is a mobile phone or a tablet.

本实用新型具有以下有益效果:The utility model has the following beneficial effects:

本实用新型通过进料斗设有振动器、检测仓设有X射线发射器、X射线检测器、高速电磁喷气阀,实现了物料的精密检测和精细筛选,提高了对物料筛选过程中的检测和物料筛选的洁净度。The utility model realizes the precise detection and fine screening of materials through the vibrator provided in the feed hopper, and the X-ray emitter, X-ray detector and high-speed electromagnetic jet valve in the detection chamber, which improves the detection of materials in the screening process. And the cleanliness of material screening.

当然,实施本实用新型的任一产品并不一定需要同时达到以上所述的所有优点。Of course, any product implementing the present utility model does not necessarily need to achieve all the above-mentioned advantages at the same time.

附图说明Description of drawings

为了更清楚地说明本实用新型实施例的技术方案,下面将对实施例描述所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following will briefly introduce the accompanying drawings required for the description of the embodiments. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention. For those skilled in the art, other drawings can also be obtained based on these drawings without creative effort.

图1为本实用新型的的结构示意图;Fig. 1 is the structural representation of the utility model;

图2为本实用新型工控机的系统结构图;Fig. 2 is the system structural diagram of industrial computer of the present utility model;

图3为本实用新型控制板的系统结构图;Fig. 3 is the system structural diagram of the utility model control panel;

1-检测箱,2-支撑柱,3-进料仓,4-检测仓,5-X射线发射器,6-X设想检测器,7-高速电磁喷气阀,8-传送带,31-进料口,32-振动器,41-第一仓室,42-第二仓室,43-第一进料口,44-第二进料口。1-Detection box, 2-support column, 3-feed bin, 4-detection bin, 5-X-ray emitter, 6-X design detector, 7-high-speed electromagnetic jet valve, 8-conveyor belt, 31-feed Mouth, 32-vibrator, 41-first chamber, 42-second chamber, 43-first feeding port, 44-second feeding port.

具体实施方式Detailed ways

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without creative efforts belong to the scope of protection of the present utility model.

请参阅图1-3所示,本实用新型为一种X射线物料分选装置,包括检测箱1;检测箱1包括进料仓3、检测仓4、传送带8;进料仓3顶面设有进料斗31;进料斗31侧面设有振动器32;进料仓3与检测仓4连通;检测仓4内设有第一仓室41、第二仓室42;检测仓4底部分别设有第一出料口43、第二出料口44;第一出料口43与第一仓室41连通;第二出料口44与第二仓室42连通;第二仓室42一侧面并排设有若干高速电磁喷气阀7;检测仓4内一相对内侧面分别设有X射线发射器5、X射线检测器6;传送带8一端位于进料仓3内;传送带8另一端位于第一仓室41内;检测箱1一端设有若干支撑柱2;检测箱1一相对外侧面分别设有工控机、控制板;进料仓3、检测仓4内均设有湿度传感器;第一仓室41、第二仓室42内均设有粉尘浓度检测仪。Please refer to Fig. 1-3, the utility model is an X-ray material sorting device, which includes a detection box 1; the detection box 1 includes a feed bin 3, a detection bin 4, and a conveyor belt 8; There is a feed hopper 31; a vibrator 32 is provided on the side of the feed hopper 31; the feed bin 3 is connected to the detection bin 4; the first bin 41 and the second bin 42 are arranged in the detection bin 4; the bottom of the detection bin 4 is respectively A first discharge port 43 and a second discharge port 44 are provided; the first discharge port 43 communicates with the first chamber 41; the second discharge port 44 communicates with the second chamber 42; the second chamber 42- A number of high-speed electromagnetic jet valves 7 are arranged side by side; an X-ray emitter 5 and an X-ray detector 6 are respectively arranged on a relatively inner side of the detection chamber 4; one end of the conveyor belt 8 is located in the feeding chamber 3; the other end of the conveyor belt 8 is located in the second In a warehouse 41; one end of the detection box 1 is provided with several support columns 2; the opposite outer side of the detection box 1 is respectively equipped with an industrial computer and a control panel; the feed bin 3 and the detection bin 4 are provided with humidity sensors; the first Both the chamber 41 and the second chamber 42 are equipped with dust concentration detectors.

其中,传送带8通过步进电机带动转动;振动器32通过改变振幅和振动频率控制进料口31进料速度。Wherein, the conveyor belt 8 is driven to rotate by a stepping motor; the vibrator 32 controls the feeding speed of the feeding port 31 by changing the amplitude and vibration frequency.

其中,高速电磁喷气阀7通过通气管连接储气罐;储气罐与空气压缩机通过通气管连通。Wherein, the high-speed electromagnetic jet valve 7 is connected to the air storage tank through the ventilation pipe; the gas storage tank is communicated with the air compressor through the ventilation pipe.

一种X射线物料分选装置的控制系统,包括工控机、控制板;工控机包括CPU处理器;CPU处理器分别与模式调节模块、无线传输模块、存储单元、语音提醒模块、终端触摸式显示屏电性连接;控制板包括控制单元;控制单元分别与步进电机、X射线发射器5、X射线检测器6、图像采集卡、高速电磁喷气阀7、振动器32、电子键盘、湿度传感器、粉尘浓度检测仪电性连接;图像采集卡与X射线检测器6电性连接;工控机与控制板电性连接;工控机通过无线传输模块与移动终端通信连接。A control system for an X-ray material sorting device, including an industrial computer and a control panel; the industrial computer includes a CPU processor; the CPU processor is respectively connected with a mode adjustment module, a wireless transmission module, a storage unit, a voice reminder module, and a terminal touch display The screen is electrically connected; the control board includes a control unit; the control unit is respectively connected to the stepping motor, X-ray emitter 5, X-ray detector 6, image acquisition card, high-speed electromagnetic jet valve 7, vibrator 32, electronic keyboard, and humidity sensor 1. The dust concentration detector is electrically connected; the image acquisition card is electrically connected to the X-ray detector 6; the industrial computer is electrically connected to the control board; the industrial computer is connected to the mobile terminal through a wireless transmission module.

其中,模式调节模块包括智能调节模式、人工设置模式;智能调节模式下,CPU处理器根据图像采集卡传递信息智能控制振动器32的振动的频率和振幅、根据粉尘浓度检测仪、湿度传感器传递信息智能控制高速电磁喷气阀7气流速度;人工设置模式下,操作员通过终端触摸式显示屏设置振动器32的振动频率、速电磁喷气阀7气流速度。Wherein, the mode adjustment module includes an intelligent adjustment mode and a manual setting mode; under the intelligent adjustment mode, the CPU processor intelligently controls the frequency and amplitude of the vibration of the vibrator 32 according to the information transmitted by the image acquisition card, and transmits information according to the dust concentration detector and the humidity sensor Intelligently control the airflow speed of the high-speed electromagnetic jet valve 7; in the manual setting mode, the operator sets the vibration frequency of the vibrator 32 and the airflow speed of the high-speed electromagnetic jet valve 7 through the touch screen of the terminal.

其中无线传输模块包括4G模块;语音提醒模块包括语音合成模块;语音合成模块与扬声器电性连接;控制单元包括ARM单片机;单片机内集成图像识别模块;图像识别模块与图像采集卡电性连接。The wireless transmission module includes a 4G module; the voice reminder module includes a speech synthesis module; the speech synthesis module is electrically connected to the speaker; the control unit includes an ARM microcontroller; the image recognition module is integrated in the microcontroller; the image recognition module is electrically connected to the image acquisition card.

其中,移动终端为手机或平板。Wherein, the mobile terminal is a mobile phone or a tablet.

值得注意的是,上述系统实施例中,所包括的各个单元只是按照功能逻辑进行划分的,但并不局限于上述的划分,只要能够实现相应的功能即可;另外,各功能单元的具体名称也只是为了便于相互区分,并不用于限制本实用新型的保护范围。It is worth noting that in the above system embodiments, the units included are only divided according to functional logic, but are not limited to the above division, as long as the corresponding functions can be realized; in addition, the specific names of each functional unit It is only for the convenience of distinguishing each other, and is not used to limit the protection scope of the present utility model.

另外,本领域普通技术人员可以理解实现上述各实施例方法中的全部或部分步骤是可以通过程序来指令相关的硬件来完成,相应的程序可以存储于一计算机可读取存储介质中,所述的存储介质,如ROM/RAM、磁盘或光盘等。In addition, those of ordinary skill in the art can understand that all or part of the steps in the methods of the above-mentioned embodiments can be completed by instructing related hardware through programs, and the corresponding programs can be stored in a computer-readable storage medium. Storage media, such as ROM/RAM, magnetic disk or optical disk, etc.

以上公开的本实用新型优选实施例只是用于帮助阐述本实用新型。优选实施例并没有详尽叙述所有的细节,也不限制该实用新型仅为所述的具体实施方式。显然,根据本说明书的内容,可作很多的修改和变化。本说明书选取并具体描述这些实施例,是为了更好地解释本实用新型的原理和实际应用,从而使所属技术领域技术人员能很好地理解和利用本实用新型。本实用新型仅受权利要求书及其全部范围和等效物的限制。The preferred embodiments of the present invention disclosed above are only used to help explain the present invention. The preferred embodiments do not exhaust all details, nor do they limit the utility model to the specific implementations described. Obviously, many modifications and variations can be made based on the contents of this specification. This specification selects and specifically describes these embodiments in order to better explain the principle and practical application of the utility model, so that those skilled in the art can well understand and utilize the utility model. The invention is to be limited only by the claims and their full scope and equivalents.

Claims (3)

1.一种X射线物料分选装置,其特征在于,包括:检测箱(1);1. An X-ray material sorting device, characterized in that, comprising: a detection box (1); 所述检测箱(1)包括进料仓(3)、检测仓(4)、传送带(8);所述进料仓(3)顶面设有进料斗(31);所述进料斗(31)侧面设有振动器(32);所述进料仓(3)与检测仓(4)连通;The detection box (1) includes a feed bin (3), a detection bin (4), and a conveyor belt (8); the top surface of the feed bin (3) is provided with a feed hopper (31); the feed hopper (31) A vibrator (32) is provided on the side; the feed bin (3) communicates with the detection bin (4); 所述检测仓(4)内设有第一仓室(41)、第二仓室(42);所述检测仓(4)底部分别设有第一出料口(43)、第二出料口(44);所述第一出料口(43)与第一仓室(41)连通;所述第二出料口(44)与第二仓室(42)连通;所述第二仓室(42)一侧面并排设有若干高速电磁喷气阀(7);所述检测仓(4)内一相对内侧面分别设有X射线发射器(5)、X射线检测器(6);所述传送带(8)一端位于进料仓(3)内;所述传送带(8)另一端位于第一仓室(41)内;The detection chamber (4) is provided with a first chamber (41) and a second chamber (42); the bottom of the detection chamber (4) is respectively provided with a first outlet (43), a second outlet mouth (44); the first discharge port (43) communicates with the first chamber (41); the second discharge port (44) communicates with the second chamber (42); the second chamber One side of the chamber (42) is provided with a number of high-speed electromagnetic jet valves (7) side by side; an X-ray emitter (5) and an X-ray detector (6) are respectively provided on a relatively inner side of the detection chamber (4); One end of the conveyor belt (8) is located in the feed bin (3); the other end of the conveyor belt (8) is located in the first chamber (41); 所述检测箱(1)一端设有若干支撑柱(2);所述检测箱(1)一相对外侧面分别设有工控机、控制板;所述进料仓(3)、检测仓(4)内均设有湿度传感器;所述第一仓室(41)、第二仓室(42)内均设有粉尘浓度检测仪。One end of the detection box (1) is provided with several support columns (2); the relative outer side of the detection box (1) is respectively provided with an industrial computer and a control panel; the feed bin (3), the detection bin (4 ) are equipped with humidity sensors; the first chamber (41) and the second chamber (42) are equipped with dust concentration detectors. 2.根据权利要求1所述的一种X射线物料分选装置,其特征在于,所述传送带(8)通过步进电机驱动。2. An X-ray material sorting device according to claim 1, characterized in that, the conveyor belt (8) is driven by a stepping motor. 3.根据权利要求1所述的一种X射线物料分选装置,其特征在于,所述高速电磁喷气阀(7)通过通气管连接储气罐;所述储气罐与空气压缩机通过通气管连通。3. A kind of X-ray material sorting device according to claim 1, characterized in that, the high-speed electromagnetic jet valve (7) is connected to an air storage tank through a ventilation pipe; Tracheal connection.
CN201721769836.3U 2017-12-18 2017-12-18 A kind of X-ray material sorting device Expired - Fee Related CN207823439U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118491890A (en) * 2024-06-14 2024-08-16 中南大学 Sorting device and sorting method for recycling positive and negative electrode plates of lithium ion battery

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118491890A (en) * 2024-06-14 2024-08-16 中南大学 Sorting device and sorting method for recycling positive and negative electrode plates of lithium ion battery

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