CN207816581U - One kind being used for the automatic full inspection test equipment of automobile power back door screw rod - Google Patents
One kind being used for the automatic full inspection test equipment of automobile power back door screw rod Download PDFInfo
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Abstract
本申请公开一种用于汽车电动尾门螺杆自动全检测试设备,包括测试支架,还包括穿过所述测试支架的顶部且能够沿所述测试支架纵向移动、用于通过螺帽将待测螺杆纵向固定于其顶部的导向部;安装于所述测试支架上、用于夹紧待测螺杆的夹紧部;安装于所述导向部的底部、用于顶起所述导向部的冲击加载部;分别与所述夹紧部和所述冲击加载部相连的检测部。应用该设备,所述导向部将待测螺杆纵向固定,所述夹紧部夹紧待测螺杆的侧面,所述冲击加载部顶起所述导向部,使螺帽与待测螺杆脱离;同时启动所述检测部测定待测螺杆的各性能参数。由于夹紧和冲击加载耦合加载,更接近待测螺杆的实际受力情况,故测得的各性能参数较准确。
The present application discloses an automatic full-check test equipment for electric tailgate screws of automobiles, which includes a test bracket, and also includes a test bracket that passes through the top of the test bracket and can move longitudinally along the test bracket, and is used to connect the test bracket to the test bracket through a nut. The screw rod is longitudinally fixed to the guide part at its top; the clamping part installed on the test bracket for clamping the screw rod to be tested; the impact load installed at the bottom of the guide part for jacking up the guide part part; a detection part connected to the clamping part and the impact loading part respectively. Using this device, the guide part fixes the screw rod to be tested longitudinally, the clamping part clamps the side of the screw rod to be tested, and the impact loading part pushes up the guide part to separate the nut from the screw rod to be tested; at the same time The detection part is started to measure various performance parameters of the screw to be tested. Due to the coupled loading of clamping and impact loading, it is closer to the actual stress of the screw to be tested, so the measured performance parameters are more accurate.
Description
技术领域technical field
本实用新型涉及检测技术领域,特别涉及一种用于汽车电动尾门螺杆自动全检测试设备。The utility model relates to the technical field of detection, in particular to an automatic full detection test equipment for electric tailgate screws of automobiles.
背景技术Background technique
近年来,随着物质生活水平的提高,消费者对汽车的需求量不断增大,相应地,对汽车的安全性和舒适性的要求也随之提高。In recent years, with the improvement of material living standards, consumers' demand for automobiles has been increasing, and correspondingly, the requirements for the safety and comfort of automobiles have also increased.
以汽车尾门为例,由传统的汽车尾门过渡至智能的汽车电动尾门的步伐也愈来愈快。目前多数汽车电动尾门通常包括尾门电动撑杆、锁块、电吸电机和控制组件等,其中,尾门电动撑杆又包括螺杆、螺母、承载弹簧、阻尼器、减速箱和电动马达等。一般地,电动马达将输出的转矩通过减速箱和阻尼器传递至螺杆,使螺杆相对螺母直线运动,将电动马达的旋转运动变为螺母相对螺杆的直线运动,从而实现电动尾门的升降。然而,在实际应用过程中,尾门电动撑杆中的螺杆容易发生断裂或弯曲,在一定程度上缺乏灵活可控性,导致汽车尾门易出现刮擦或者夹手现象。因此,充分检测汽车电动尾门的螺杆就显得尤为必要。Taking the car tailgate as an example, the pace of transition from the traditional car tailgate to the intelligent car electric tailgate is also getting faster and faster. At present, most electric tailgates of automobiles usually include electric tailgate struts, lock blocks, electric suction motors and control components, etc. Among them, electric tailgate struts include screws, nuts, load springs, dampers, reduction boxes and electric motors, etc. . Generally, the electric motor transmits the output torque to the screw rod through the reduction box and damper, so that the screw rod moves linearly relative to the nut, and the rotational motion of the electric motor is changed into the linear motion of the nut relative to the screw rod, thereby realizing the lifting of the electric tailgate. However, in the actual application process, the screw rod in the tailgate electric strut is prone to breakage or bending, which lacks flexibility and controllability to a certain extent, which makes the tailgate of the car prone to scratching or pinching. Therefore, it is particularly necessary to fully detect the screw rod of the electric tailgate of the automobile.
随着汽车电动尾门的广泛应用,检测尾门电动撑杆中的螺杆的抗冲击强度、螺杆旋铆松紧度及螺杆的抗弯强度等已逐渐成为出厂前的必要检测步骤。然而,目前通常是采用在不同的试验设备上分开检测螺杆的各个试验参数,每次测得的试验参数较单一,无法模拟螺杆在实际工作工程中复杂受力情况,因此,获得的螺杆的抗冲击强度、螺杆旋铆松紧度及螺杆的抗弯强度等性能参数不准确,检测结果偏差较大。With the wide application of electric tailgates in automobiles, testing the impact strength of the screw in the electric tailgate support, the tightness of the screw riveting and the bending strength of the screw has gradually become a necessary testing step before leaving the factory. However, at present, each test parameter of the screw is usually tested separately on different test equipment. The test parameters measured each time are relatively single, which cannot simulate the complex force of the screw in the actual work project. Therefore, the obtained screw resistance Performance parameters such as impact strength, screw rivet tightness, and screw bending strength are inaccurate, and the test results have large deviations.
实用新型内容Utility model content
有鉴于此,本实用新型的目的在于提供一种用于汽车电动尾门螺杆自动全检测试设备,可以准确地获得尾门电动撑杆中的螺杆各性能参数的检测结果。In view of this, the purpose of this utility model is to provide an automatic full-test equipment for electric tailgate screw rods of automobiles, which can accurately obtain the detection results of various performance parameters of the screw rods in the electric tailgate struts.
其具体方案如下:The specific plan is as follows:
本实用新型提供一种用于汽车电动尾门螺杆自动全检测试设备,包括测试支架,还包括:The utility model provides an automatic full detection test equipment for the electric tailgate screw of the automobile, which includes a test bracket and also includes:
穿过所述测试支架的顶部且能够沿所述测试支架纵向移动、用于通过螺帽将待测螺杆纵向固定于其顶部的导向部;A guide part that passes through the top of the test support and can move longitudinally along the test support, and is used to longitudinally fix the screw to be tested on the top of the test support through a nut;
安装于所述测试支架上、用于夹紧待测螺杆的夹紧部;A clamping part installed on the test bracket for clamping the screw rod to be tested;
安装于所述导向部的底部、用于顶起所述导向部的冲击加载部;an impact loading part installed at the bottom of the guide part and used to jack up the guide part;
分别与所述夹紧部和所述冲击加载部相连、用于检测待测螺杆所受载荷的检测部。A detecting part connected respectively with the clamping part and the impact loading part and used for detecting the load on the screw rod to be tested.
优选地,所述导向部包括:Preferably, the guide part includes:
用于支撑待测螺杆的上顶板;An upper top plate for supporting the screw to be tested;
安装于所述冲击加载部上方的下底板;a lower base plate installed above the impact loading portion;
设于所述上顶板与所述下底板之间、用于引导所述冲击加载部的加载方向的导向立柱。A guide column arranged between the upper top plate and the lower bottom plate for guiding the loading direction of the impact loading part.
优选地,所述夹紧部包括:Preferably, the clamping part includes:
用于夹紧待测螺杆的移动夹块;A moving clamp for clamping the screw to be tested;
与所述移动夹块相连、用于带动所述移动夹块夹紧或松开待测螺杆的传动装置;A transmission device connected to the movable clamp block and used to drive the movable clamp block to clamp or loosen the screw rod to be tested;
与所述传动装置相连、用于驱动所述传动装置动作的夹紧驱动装置。A clamping driving device connected with the transmission device and used to drive the transmission device to move.
优选地,所述传动装置包括:Preferably, the transmission device includes:
与所述夹紧驱动装置相连的曲柄连杆机构;a crank linkage connected to the clamping drive;
分别与所述移动夹块和所述曲柄连杆机构相连的丝杠螺母。Lead screw nuts that are respectively connected with the movable clamp block and the crank linkage mechanism.
优选地,所述冲击加载部包括:Preferably, the impact loading part includes:
位于所述下底板的底部、用于顶起所述下底板的顶块;a top block located at the bottom of the lower floor and used to jack up the lower floor;
与所述顶块相连、用于驱动所述顶块纵向移动的冲击加载驱动装置。An impact-loaded driving device connected with the top block and used to drive the top block to move longitudinally.
优选地,所述检测部包括:Preferably, the detection unit includes:
位于所述下底板和所述顶块之间且安装于所述下底板的底部、用于检测所述冲击加载部所施加的冲击载荷值的第一力传感器;a first force sensor located between the lower base plate and the top block and installed on the bottom of the lower base plate for detecting the impact load value applied by the impact loading part;
安装于所述移动夹块靠近待测螺杆的一侧、用于检测所述夹紧部所述施加的压力值的第二力传感器。A second force sensor installed on the side of the movable clamping block close to the screw rod to be tested and used for detecting the applied pressure value of the clamping part.
优选地,还包括安装于所述测试支架上、用于装卸待测螺杆的装卸部。Preferably, it also includes a loading and unloading part installed on the test bracket for loading and unloading the screw to be tested.
优选地,所述装卸部包括:Preferably, the loading and unloading part includes:
用于夹持待测螺杆底部的夹板;A splint for clamping the bottom of the screw to be tested;
与所述夹板相连、用于支撑所述夹板的支撑板;a support plate connected to the splint for supporting the splint;
连接于所述支撑板与所述测试支架之间、用于固定所述支撑板的支柱;A pillar connected between the support plate and the test bracket for fixing the support plate;
安装于所述支撑板上且与所述夹板相连、用于驱动所述夹板张开或闭合的装卸驱动装置。A loading and unloading drive device installed on the support plate and connected with the clamping plate for driving the clamping plate to open or close.
优选地,还包括:Preferably, it also includes:
与所述检测部相连、用于收集并显示待测螺杆所受载荷的显示部;A display unit connected to the detection unit for collecting and displaying the load on the screw to be tested;
分别与所述检测部、所述夹紧部和所述冲击加载部相连、用于根据接收到的所述检测部的反馈信息控制所述夹紧部和所述冲击加载部动作的控制部。A control part that is respectively connected to the detection part, the clamping part and the impact loading part and used to control the action of the clamping part and the impact loading part according to the received feedback information from the detection part.
相对于背景技术,本实用新型所提供的一种用于汽车电动尾门螺杆自动全检测试设备,包括穿过所述测试支架的顶部且能够沿所述测试支架纵向移动、用于通过螺帽将待测螺杆纵向固定于其顶部的导向部;安装于所述测试支架上、用于夹紧待测螺杆的夹紧部;安装于所述导向部的底部、用于顶起所述导向部的冲击加载部;分别与所述夹紧部和冲击加载部相连、用于检测待测螺杆所受载荷的检测部。With respect to the background technology, the utility model provides a kind of automatic full inspection test equipment for the electric tailgate screw of the automobile, which includes passing through the top of the test bracket and being able to move longitudinally along the test bracket, for passing through the nut Fix the screw rod to be tested longitudinally on the guide part at its top; be installed on the test bracket for clamping the clamping part of the screw rod to be tested; be installed at the bottom of the guide part for jacking up the guide part The impact loading part; the detection part connected to the clamping part and the impact loading part respectively, and used to detect the load on the screw rod to be tested.
将待测螺杆装入所述导向部中,并拧紧待测螺杆顶端的螺帽,使待测螺杆纵向固定于所述导向部上。Put the screw rod to be tested into the guide part, and tighten the nut on the top of the screw rod to be tested, so that the screw rod to be tested is longitudinally fixed on the guide part.
启动所述夹紧部,所述夹紧部夹持住待测螺杆的侧面,待测螺杆不会发生轴向移动;同时所述检测部检测所述夹紧部施加至待测螺杆侧面的载荷值,从而测定待测螺杆抵抗弯曲变形的能力。Start the clamping part, the clamping part clamps the side of the screw to be tested, and the screw to be tested will not move axially; at the same time, the detection part detects the load applied by the clamping part to the side of the screw to be tested value, so as to determine the ability of the screw to be tested to resist bending deformation.
接着启动所述冲击加载部,所述冲击加载部顶起所述导向部,使所述导向部的底部受到竖直向上的载荷;由于待测螺杆的侧面已被所述导向部夹紧,无法轴向移动,故所述导向部所受到的向上载荷不断施加至螺帽;随着所述冲击加载部加载的载荷不断增大,当达到一定程度时能够克服螺帽与待测螺杆间的连接强度,使所述导向部沿所述测试支架相对于待测螺杆向上移动,螺帽便从待测螺杆的顶部脱落;同时所述检测部检测所述冲击加载部施加至所述导向部底部的载荷值,从而测定待测螺杆抵冲击强度和螺杆旋铆松紧度。Then start the impact loading part, the impact loading part jacks up the guide part, so that the bottom of the guide part is subjected to a vertical upward load; since the side of the screw rod to be tested has been clamped by the guide part, it cannot Axial movement, so the upward load received by the guide part is continuously applied to the nut; as the load loaded by the impact loading part increases, when it reaches a certain level, it can overcome the connection between the nut and the screw to be tested. Strength, so that the guide part moves upwards along the test bracket relative to the screw to be tested, and the nut will fall off from the top of the screw to be tested; at the same time, the detection part detects the force applied by the impact loading part to the bottom of the guide Load value, so as to determine the impact strength of the screw to be tested and the tightness of the screw riveting.
在整个测试过程中,所述夹紧部和所述冲击加载部能够同时向待测螺杆施加载荷,实现夹紧与冲击加载的耦合,比较接近待测螺杆的在实际工作过程中的受力情况,测量方法较合理,因此,测得的待测螺杆的各性能参数较准确。During the entire test process, the clamping part and the impact loading part can simultaneously apply load to the screw to be tested, realizing the coupling of clamping and impact loading, which is relatively close to the stress situation of the screw to be tested in the actual working process , the measurement method is more reasonable, therefore, the measured performance parameters of the screw to be tested are more accurate.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图获得其他的附图。In order to illustrate the embodiment of the utility model more clearly, the accompanying drawings used in the embodiment will be briefly introduced below. Obviously, the accompanying drawings in the following description are only embodiments of the utility model. For technical personnel, on the premise of not paying creative work, other drawings can also be obtained according to the provided drawings.
图1为本实用新型一种具体实施方式所提供用于汽车电动尾门螺杆自动全检测试设备的结构的示意图;Fig. 1 is the schematic diagram of the structure that is used for the automatic full detection test equipment of automobile electric tailgate screw provided by a kind of specific embodiment of the utility model;
图2为图1的另一视图;Fig. 2 is another view of Fig. 1;
图3为图1的主视图;Fig. 3 is the front view of Fig. 1;
图4为图1的侧视图;Fig. 4 is the side view of Fig. 1;
图5为图1的俯视图。FIG. 5 is a top view of FIG. 1 .
附图标注如下:The accompanying drawings are marked as follows:
测试支架1、导向部2、夹紧部3、冲击加载部4、检测部5、装卸部6、显示部7、控制开关8、平衡测试仪9和气压表10;Test bracket 1, guide part 2, clamping part 3, impact loading part 4, detection part 5, loading and unloading part 6, display part 7, control switch 8, balance tester 9 and barometer 10;
支撑顶板11、支撑底板12和支撑侧板13;Support top plate 11, support bottom plate 12 and support side plate 13;
上顶板21、下底板22和导向立柱23;Upper top plate 21, lower bottom plate 22 and guide column 23;
传动装置31和夹紧驱动装置32;Transmission device 31 and clamping drive device 32;
丝杠螺母311与曲柄连杆机构312;Lead screw nut 311 and crank linkage mechanism 312;
顶块41和冲击加载驱动装置42;Jack block 41 and impact loading driving device 42;
第一力传感器51;a first force sensor 51;
夹板61、支撑板62、支柱63和装卸驱动装置64。Clamping plate 61, support plate 62, pillar 63 and loading and unloading driving device 64.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
为了使本技术领域的人员更好地理解本实用新型方案,下面结合附图和具体实施例对本实用新型作进一步的详细说明。In order to enable those skilled in the art to better understand the solution of the utility model, the utility model will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
请参考图1至图5,图1为本实用新型一种具体实施方式所提供用于汽车电动尾门螺杆自动全检测试设备的结构的示意图;图2为图1的另一视图;图3为图1的主视图;图4为图1的侧视图;图5为图1的俯视图。Please refer to Fig. 1 to Fig. 5, Fig. 1 is a schematic diagram of the structure of the automatic full detection test equipment for the electric tailgate screw provided by a specific embodiment of the present invention; Fig. 2 is another view of Fig. 1; Fig. 3 1 is a front view; FIG. 4 is a side view of FIG. 1; FIG. 5 is a top view of FIG. 1.
本实用新型实施例公开了一种用于汽车电动尾门螺杆自动全检测试设备,包括测试支架1、导向部2、夹紧部3、冲击加载部4、检测部5和装卸部6。The embodiment of the utility model discloses an automatic full inspection test equipment for electric tailgate screws of automobiles, comprising a test bracket 1 , a guide part 2 , a clamping part 3 , an impact loading part 4 , a detection part 5 and a loading and unloading part 6 .
测试支架1一般用于支撑其它零部件。在该具体实施例中,测试支架1具体包括支撑顶板11、支撑底板12和设于支撑顶板11和支撑底板12之间的支撑侧板13。支撑顶部11上安装有导向部2和装卸部6,其中,导向部2穿过支撑顶板11,装卸部6安装于支撑顶部11的下表面。支撑底板12上的上表面安装有冲击加载部4,且支撑底板12的下表面安装有用于支撑整套设备的四个支撑腿和用于方便移动整套设备的四个万向轮,四个支撑腿可以设置为可伸缩支撑腿,方便在使用四个万向轮移动整套设备时不会发生干涉。当然,支撑底板12的下表面结构不限于此。夹紧部3通常安装于支撑顶板11和支撑底板12之间。支撑侧板13采用敞开式结构,在该具体实施例中具体是由四根方形金属支撑柱组成,一方面方便操作人员实时观察设备的运转情况,另一方面方便维护保养整套设备,当然,支撑侧板13的结构也不限于此。在该具体实施例中,测试支架1是由铝合金材质制成的,当然,测试支架1的结构及材质也可以由其它方案替代,并不影响实现本实用新型的目的。The test bracket 1 is generally used to support other components. In this specific embodiment, the test stand 1 specifically includes a supporting top plate 11 , a supporting bottom plate 12 and a supporting side plate 13 arranged between the supporting top plate 11 and the supporting bottom plate 12 . A guide part 2 and a loading and unloading part 6 are installed on the supporting top 11 , wherein the guiding part 2 passes through the supporting top plate 11 , and the loading and unloading part 6 is installed on the lower surface of the supporting top 11 . The upper surface on the support base plate 12 is equipped with an impact loading part 4, and the lower surface of the support base plate 12 is equipped with four support legs for supporting the whole set of equipment and four universal wheels for conveniently moving the whole set of equipment, the four support legs It can be set as a retractable support leg, so that there is no interference when moving the whole set with four universal wheels. Of course, the structure of the lower surface of the support base 12 is not limited thereto. The clamping part 3 is generally installed between the supporting top plate 11 and the supporting bottom plate 12 . The supporting side plate 13 adopts an open structure. In this specific embodiment, it is composed of four square metal supporting columns. On the one hand, it is convenient for the operator to observe the operation of the equipment in real time. The structure of the side plate 13 is not limited thereto either. In this specific embodiment, the test bracket 1 is made of aluminum alloy. Of course, the structure and material of the test bracket 1 can also be replaced by other solutions, which will not affect the realization of the purpose of the utility model.
导向部2通常穿过测试支架1的顶部,能够沿测试支架1实现纵向移动。导向部2主要用于通过螺帽将待测螺杆纵向固定于其顶部。在该具体实施例中,导向部2具体包括上顶板21、下底板22和导向立柱23。The guide part 2 usually passes through the top of the test stand 1 and can move longitudinally along the test stand 1 . The guide part 2 is mainly used to longitudinally fix the screw to be tested on its top through a nut. In this specific embodiment, the guide part 2 specifically includes an upper top board 21 , a lower bottom board 22 and a guide column 23 .
上顶板21为一块普通的方形金属板,在该金属板上开设有三个贯穿的圆形沉头孔。其中一个孔设在上顶板21的中间,主要用于安装待测螺杆;具体地,待测螺杆从上顶板21的底部向上穿过并用螺帽固定在上顶板21上,自然,待测螺杆的中心轴线便在上顶板21的纵向对称平面上。其余两个孔对称分布于该中间孔两侧,具体分别位于上顶板21的两端,主要用于安装导向立柱23,导向立柱23可以通过紧定螺钉固定在上顶板21上,当然,导向立柱23的固定方式不限于此。The upper top plate 21 is an ordinary square metal plate, and three through circular countersink holes are opened on the metal plate. One of the holes is located in the middle of the upper top plate 21, and is mainly used to install the screw rod to be tested; specifically, the screw rod to be tested passes upwards from the bottom of the upper top plate 21 and is fixed on the upper top plate 21 with a nut, naturally, the screw rod to be measured The central axis is on the longitudinal symmetry plane of the upper top plate 21 . The remaining two holes are symmetrically distributed on both sides of the middle hole, specifically at the two ends of the upper top plate 21, and are mainly used to install the guide column 23. The guide column 23 can be fixed on the upper top plate 21 by set screws. Of course, the guide column The fixing method of 23 is not limited to this.
下底板22也为一块与上顶板21大小相同的普通方形金属板,在该金属板上开设有两个与上顶板21两端的圆形沉头孔相贯通的圆形沉头孔,两个圆形沉头孔主要用固定导向立柱23的底部,导向立柱23也可以采用紧定螺钉固定在下底板22上,当然,也可以采用其它的固定方式,并不限于此。The lower bottom plate 22 is also a common square metal plate with the same size as the upper top plate 21, and two circular countersink holes connected with the circular countersink holes at the two ends of the upper top plate 21 are provided on this metal plate. The countersunk hole is mainly used to fix the bottom of the guide column 23, and the guide column 23 can also be fixed on the lower base plate 22 with set screws. Of course, other fixing methods can also be used, and it is not limited thereto.
在该具体实施例中,导向立柱23具体为两根完全相同且穿过支撑顶板11 的圆柱形金属棒,两个金属棒主要用于引导冲击加载部4的加载方向,防止冲击载荷的加载方向出现偏差,影响测量结果。当然,导向立柱23的结构不限于此。In this specific embodiment, the guide column 23 is specifically two identical cylindrical metal rods that pass through the supporting top plate 11. The two metal rods are mainly used to guide the loading direction of the impact loading part 4, preventing the impact load from moving in the direction of the impact load. Deviations occur and affect the measurement results. Of course, the structure of the guide column 23 is not limited thereto.
夹紧部3通常安装于测试支架1上,主要用于夹紧待测螺杆。在该具体实施例中,夹紧部3包括移动夹块、传动装置31和夹紧驱动装置32。The clamping part 3 is usually installed on the test bracket 1 and is mainly used for clamping the screw to be tested. In this specific embodiment, the clamping part 3 includes a moving clamping block, a transmission device 31 and a clamping drive device 32 .
移动夹块的夹持面是与待测螺杆的侧面相同的圆弧面,当然,移动夹块也可以是V型夹块。在移动夹块的夹持面上设置橡胶垫等装置,以增大移动夹块与待测螺杆摩擦力,方便固定待测螺杆。移动夹块可以是由两个夹块组成,其中,两个夹块可以是一个活动,一个固定;当然,两个夹块也可以是两个活动的。The clamping surface of the movable clamping block is the same circular arc surface as the side surface of the screw rod to be tested. Of course, the movable clamping block can also be a V-shaped clamping block. Devices such as rubber pads are arranged on the clamping surface of the movable clamp block to increase the friction between the movable clamp block and the screw rod to be tested, and to facilitate fixing the screw rod to be tested. The movable clamping block can be composed of two clamping blocks, wherein one of the two clamping blocks can be movable and the other can be fixed; of course, the two clamping blocks can also be two movable.
传动装置31与移动夹块相连,主要用于带动移动夹块夹紧或松开待测螺杆。值得注意的是,在该具体实施例中,传动装置31优选丝杠螺母311与曲柄连杆机构312的组合形式。曲柄连杆机构312中的连杆与夹紧驱动装置32相连,从而使曲柄转动,曲柄再带动与之相连的丝杠一起转动,带动与丝杠上的螺母滑块直线移动;由于螺母滑块与移动夹块相连,移动夹块随螺母滑块靠近或远离待测螺杆,这样便通过动力传动实现夹紧或松开待测螺杆。当然,传动装置31的结构不限于此,也可由其它的类似方案替代。The transmission device 31 is connected with the movable clamp block, and is mainly used to drive the movable clamp block to clamp or loosen the screw rod to be tested. It should be noted that, in this specific embodiment, the transmission device 31 is preferably a combined form of a screw nut 311 and a crank linkage mechanism 312 . The connecting rod in the crank-link mechanism 312 is connected with the clamping drive device 32, so that the crank rotates, and the crank drives the leading screw connected thereto to rotate together, and drives the nut slider on the leading screw to move linearly; It is connected with the moving clamp block, and the moving clamp block approaches or moves away from the screw rod to be tested along with the nut slider, so that the screw rod to be tested can be clamped or loosened through power transmission. Of course, the structure of the transmission device 31 is not limited thereto, and can also be replaced by other similar solutions.
夹紧驱动装置32位于支撑顶板11的下方,固定在支撑底板12上,与传动装置31的曲柄连杆结构312相连,主要用于驱动曲柄连杆机构312实现待测螺杆的夹紧。夹紧驱动装置32优选夹紧气缸,曲柄连杆机构312的连杆在竖直方向上穿过支撑顶板11与夹紧气缸的夹臂相连。当启动夹紧气缸时,夹紧气缸夹紧连杆,使连杆带动曲柄转动,从而完成动力输出。当然,夹紧驱动装置 32的种类及安装位置不限于此。The clamping drive device 32 is located below the support top plate 11, fixed on the support base plate 12, and connected with the crank link structure 312 of the transmission device 31, and is mainly used to drive the crank link mechanism 312 to realize the clamping of the screw to be tested. The clamping drive device 32 is preferably a clamping cylinder, and the connecting rod of the crank linkage mechanism 312 passes through the support top plate 11 in the vertical direction and is connected with the clamping arm of the clamping cylinder. When starting the clamping cylinder, the clamping cylinder clamps the connecting rod so that the connecting rod drives the crank to rotate, thereby completing the power output. Of course, the type and installation position of the clamp driving device 32 are not limited thereto.
冲击加载部4安装于导向部2的下底板22的底板,主要用于顶起导向部2。在该具体实施例中,冲击加载部4包括顶块41和冲击加载驱动装置42。The impact loading part 4 is installed on the bottom plate of the lower bottom plate 22 of the guide part 2 and is mainly used for jacking up the guide part 2 . In this specific embodiment, the impact loading part 4 includes a top block 41 and an impact loading driving device 42 .
顶块41具体为方形金属块,主要用于顶起下底板22。值得注意的是,该金属块的顶部与下底板22的底部之间留有一定的纵向距离,方便顶块41对导向部2施加冲击载荷,但是该纵向距离不宜太远,以免在加载过程中,顶块41 发生偏移,影响检测结果。The jacking block 41 is specifically a square metal block, and is mainly used for jacking up the lower bottom plate 22 . It is worth noting that there is a certain longitudinal distance between the top of the metal block and the bottom of the lower bottom plate 22, which is convenient for the top block 41 to apply impact load to the guide part 2, but the longitudinal distance should not be too far, so as not to cause damage during the loading process. , the top block 41 is offset, which affects the detection result.
冲击加载驱动装置42固定在支撑底板12上,且与顶部41的底部相连,主要用于驱动顶块41纵向移动。在该具体实施例中,冲击加载驱动装置42优选冲击气缸,该冲击气缸的输出端通过螺栓螺母与顶块41固定在一起,当然,冲击加载驱动装置42的种类及连接方式均可以采用其它方案,并不影响实现本实用新型的目的。The impact loading driving device 42 is fixed on the support base 12 and connected to the bottom of the top 41 , and is mainly used to drive the top block 41 to move longitudinally. In this specific embodiment, the impact loading driving device 42 is preferably an impact cylinder, and the output end of the impact cylinder is fixed together with the top block 41 through bolts and nuts. Of course, other schemes can be used for the type and connection mode of the impact loading driving device 42 , does not affect the purpose of realizing the utility model.
检测部5分别与夹紧部3和冲击加载部4相连,主要用于检测待测螺杆所受载荷。在该具体实施例中,检测部5包括第一力传感器51和第二力传感器。The detection part 5 is respectively connected with the clamping part 3 and the impact loading part 4, and is mainly used for detecting the load on the screw to be tested. In this specific embodiment, the detection part 5 includes a first force sensor 51 and a second force sensor.
第一力传感器51位于下底板22和顶块41之间,具体是安装在下底板22的底部的S型力传感器,主要用于检测冲击加载部4所施加至导向部2的冲击载荷值,相当于检测待测螺杆与螺帽间的冲击载荷。在加载冲击载荷的过程中,冲击气缸施加的冲击载荷由小到大,缓慢增大,方便准确测量待测螺杆的最大抗冲击强度和螺杆旋铆松紧度。The first force sensor 51 is located between the lower base plate 22 and the top block 41, specifically an S-shaped force sensor installed on the bottom of the lower base plate 22, and is mainly used to detect the impact load value applied to the guide portion 2 by the impact loading portion 4, which is equivalent to It is used to detect the impact load between the screw to be tested and the nut. In the process of loading the impact load, the impact load applied by the impact cylinder increases slowly from small to large, which is convenient and accurate for measuring the maximum impact resistance strength of the screw to be tested and the tightness of the screw riveting.
第二力传感器安装于移动夹块靠近待测螺杆的一面,主要用检测夹紧部3 施加至待测螺杆侧面的压力。在夹紧待测螺杆的过程中,夹紧气缸缓慢加载,直至第二力传感器与待测螺杆的外表面相接触,夹紧气缸施加的压力达到待测螺杆的弯曲强度的临界值时,停止加载,方便准确测量待测螺杆的最大抗弯曲强度。The second force sensor is installed on the side of the moving clamp close to the screw to be tested, and is mainly used to detect the pressure applied by the clamping part 3 to the side of the screw to be tested. During the process of clamping the screw to be tested, the clamping cylinder is slowly loaded until the second force sensor contacts the outer surface of the screw to be tested, and when the pressure applied by the clamping cylinder reaches the critical value of the bending strength of the screw to be tested, the loading is stopped , convenient and accurate measurement of the maximum bending strength of the screw to be tested.
当然,在该具体实施例中,待测螺杆的最大抗弯曲强度、最大抗冲击强度和螺杆旋铆松紧度均可以提前预设,当检测部5检测到夹紧部3的夹紧驱动装置32和冲击加载部4的冲击加载驱动装置42达到预设值时,停止加载,表明待测螺杆合格。Of course, in this specific embodiment, the maximum bending strength, maximum impact strength and screw riveting tightness of the screw to be tested can all be preset in advance. And when the impact loading driving device 42 of the impact loading part 4 reaches the preset value, the loading is stopped, indicating that the screw rod to be tested is qualified.
本申请还包括安装于测试支架1上、用于装卸待测螺杆的装卸部6。在该具体实施例中,装卸部6包括夹板61、支撑板62、支柱63和装卸驱动装置64。The present application also includes a loading and unloading part 6 installed on the test bracket 1 for loading and unloading the screw to be tested. In this specific embodiment, the loading and unloading part 6 includes a splint 61 , a support plate 62 , a pillar 63 and a loading and unloading driving device 64 .
夹板61为两块金属板,两块金属板的相对面上均开设有用于夹持待测螺杆底部的圆弧形凹槽,当然,两个圆弧形凹槽的表面也可以设置增大摩擦的橡胶垫。夹板61安装于支撑板62上,支撑板62固定于支柱63的底部,支柱63 的顶部固定于支撑顶板11的下表面,使得支撑板63起到支撑作用。装卸驱动装置64具体为小型夹紧冲击气缸,该小型夹紧冲击气缸固定在支撑板63的下表面,且其输出端穿过支撑板63与夹板61相连。在检测前启动装卸驱动装置 64时,夹板61的两块金属板的圆弧形凹槽与待测螺杆的侧面相抵,实现夹紧;当待测螺杆与夹紧部3和冲击加载部4脱离连接时,再次启动装卸驱动装置64,夹板61在夹紧待测螺杆的同时,带动待测螺杆向上运动,将待测螺杆从导出部2的上顶板21内顶起,方便卸载已完成检测的螺杆。当然,装卸部6的结构不限于此。Clamping plate 61 is two pieces of metal plates, and the opposite surface of two pieces of metal plates is all provided with the arc-shaped groove that is used to clamp the bottom of the screw rod to be tested, certainly, the surface of two arc-shaped grooves also can be set to increase friction rubber mat. The splint 61 is installed on the supporting plate 62, the supporting plate 62 is fixed on the bottom of the pillar 63, and the top of the pillar 63 is fixed on the lower surface of the supporting top plate 11, so that the supporting plate 63 plays a supporting role. The loading and unloading driving device 64 is specifically a small clamping impact cylinder, which is fixed on the lower surface of the support plate 63 , and its output end passes through the support plate 63 and is connected to the splint 61 . When the loading and unloading driving device 64 is started before the detection, the arc-shaped grooves of the two metal plates of the splint 61 are against the side of the screw to be tested to realize clamping; when the screw to be tested is separated from the clamping part 3 and the impact loading part 4 When connecting, the loading and unloading driving device 64 is started again, and the splint 61 drives the screw rod to be tested to move upward while clamping the screw rod to be tested, and the screw rod to be tested is lifted from the upper top plate 21 of the lead-out part 2 to facilitate unloading of the tested screw rod. screw. Of course, the structure of the attachment and detachment part 6 is not limited to this.
另外,本申请还包括显示部7和控制部。其中,显示部7与检测部5相连,主要用于收集并实时显示待测螺杆所承受的各种载荷,方便操作人员判断是否继续加载,在该具体实施例中,显示部7具体为安装在测试支架1的支撑顶板11的上表面的数显式推拉力表。控制部分别与检测部5、夹紧部3 和冲击加载部4相连,根据接收到的检测部5的反馈信息,控制夹紧部3和冲击加载部4动作,方便实现自动化。控制部包括安装于测试支架1上的控制开关8。当控制部判断夹紧部3和冲击加载部4所施加的载荷较小时,启动气泵,气泵为夹紧驱动装置32和冲击加载驱动装置42继续缓慢充气,压力逐渐增大,实现加载;当控制判断夹紧部3和冲击加载部4所施加的载荷达到预设值时,气泵停止运转,气泵停止向夹紧驱动装置32和冲击加载驱动装置42充气,完成测试。In addition, the present application also includes a display unit 7 and a control unit. Among them, the display part 7 is connected with the detection part 5, and is mainly used for collecting and displaying various loads on the screw rod to be tested in real time, so as to facilitate the operator to judge whether to continue loading. In this specific embodiment, the display part 7 is specifically installed on the A digital display push-pull force gauge for the upper surface of the supporting top plate 11 of the test bracket 1 . The control part is respectively connected with the detection part 5, the clamping part 3 and the impact loading part 4, and controls the action of the clamping part 3 and the impact loading part 4 according to the feedback information received from the detection part 5, so as to realize automation conveniently. The control part includes a control switch 8 mounted on the test stand 1 . When the control part judges that the load applied by the clamping part 3 and the impact loading part 4 is small, the air pump is started, and the air pump continues to inflate the clamping drive device 32 and the impact loading drive device 42 slowly, and the pressure gradually increases to realize loading; When it is judged that the load applied by the clamping part 3 and the impact loading part 4 reaches the preset value, the air pump stops running, and the air pump stops charging the clamping driving device 32 and the impact loading driving device 42 to complete the test.
另外,在测试支架1的支撑侧板13和夹紧驱动装置32之间设有平衡测试仪9,用于操作人员在检测过程中判断该设备的运转是否保持平衡,平衡测试仪9采用表盘形式,方便操作人员直观读取判断。此外,在各个驱动气缸附近还设有气压表10,方便操作人员在检测过程中判断各个气缸中的气压,一方面有利于保证安全,另一方面有利于操作人员判断当前各气缸输出的压力值是否与显示部7中显示的数值一致。In addition, a balance tester 9 is provided between the supporting side plate 13 of the test bracket 1 and the clamping drive device 32, which is used for the operator to judge whether the operation of the equipment is balanced during the testing process. The balance tester 9 adopts the form of a dial , which is convenient for operators to read and judge intuitively. In addition, an air pressure gauge 10 is also provided near each driving cylinder, which is convenient for the operator to judge the air pressure in each cylinder during the detection process. On the one hand, it is beneficial to ensure safety, and on the other hand, it is beneficial for the operator to judge the current output pressure value of each cylinder. Is it consistent with the value displayed on the display unit 7?
本实用新型所提供的用于汽车电动尾门螺杆自动全检测试设备的操作流程如下:The operation process of the automatic full-check test equipment for the electric tailgate screw provided by the utility model is as follows:
打开显示部7和控制开关,输入相关预设值;Turn on the display part 7 and the control switch, and input the relevant preset value;
将待测螺母固定至导向部2的上顶板21上;Fix the nut to be tested to the upper top plate 21 of the guide part 2;
启动夹紧驱动装置32,曲柄连杆机构312的曲柄转动,带动丝杠螺母311 转动,丝杠螺母311的螺母滑块带动与之相连的移动夹块靠近待测螺母,直至夹紧待测螺母的侧面;Start the clamping drive device 32, the crank of the crank linkage mechanism 312 rotates, and drives the screw nut 311 to rotate, and the nut slide block of the screw nut 311 drives the movable clamp block connected thereto to approach the nut to be tested until the nut to be tested is clamped side of
启动装卸驱动装置64,夹板61张开,夹紧待测螺杆的底部侧面;Start the loading and unloading driving device 64, the splint 61 opens, and clamps the bottom side of the screw rod to be tested;
启动检测部5;Start the detection part 5;
夹紧驱动装置32和冲击加载驱动装置42分别缓慢向待测螺杆的侧面和螺帽加载;The clamping driving device 32 and the impact loading driving device 42 slowly load the side and the nut of the screw rod to be tested respectively;
读取显示部7上显示的读数;Read the reading displayed on the display unit 7;
直至待测螺杆开始变弯,停止夹紧驱动装置32的加载,并读取显示部7 上的最大抗弯强度值;Until the screw rod to be tested begins to bend, stop the loading of the clamping drive device 32, and read the maximum bending strength value on the display part 7;
直至待测螺杆与螺母脱离,停止冲击加载驱动装置42的加载,并读取显示部7上的最大抗冲击强度值和螺杆旋铆松紧度值;Until the screw to be tested is disengaged from the nut, stop the loading of the impact loading driving device 42, and read the maximum impact strength value and the screw riveting tightness value on the display part 7;
关闭夹紧部3、冲击加载部4和检测部5;Close the clamping part 3, the impact loading part 4 and the detection part 5;
再次启动装卸驱动装置64,夹板61上移,将待测螺杆从导向部2内顶起;Start the loading and unloading driving device 64 again, the splint 61 moves up, and the screw rod to be tested is lifted from the guide part 2;
取下待测螺杆,完成一个工作循环。Take off the screw to be tested to complete a working cycle.
综上所述,本实用新型所提供的一种用于汽车电动尾门螺杆自动全检测试设备,包括测试支架1、导向部2、夹紧部3、冲击加载部4和检测部5。导向部2将待测螺杆纵向固定。由于夹紧部3夹紧待测螺杆的侧面,待测螺杆不发生轴向移动;同时启动检测部5检测夹紧部3施加至待测螺杆侧面的载荷值,测定待测螺杆的最大抗弯曲强度。又由于冲击加载部4从导向部2的底部顶起导向部2,当冲击载荷达到一定值时,导向部2相对于待测螺杆沿测试支架1向上移动,顶起螺帽,使螺帽与待测螺杆脱离,测定待测螺杆最大抵冲击强度和螺杆旋铆松紧度。在测试过程中,夹紧部3和冲击加载部4同时向待测螺杆施加载荷,接近待测螺杆的实际受力情况,运用耦合测量,测量方法较合理,因此,测得的待测螺杆的各性能参数较准确。To sum up, the utility model provides an automatic full inspection test equipment for electric tailgate screws of automobiles, including a test bracket 1 , a guide part 2 , a clamping part 3 , an impact loading part 4 and a detection part 5 . The guide part 2 fixes the screw to be tested longitudinally. Since the clamping part 3 clamps the side of the screw to be tested, the screw to be tested does not move axially; at the same time, the detection part 5 is started to detect the load value applied by the clamping part 3 to the side of the screw to be tested, and the maximum bending resistance of the screw to be tested is determined strength. And because the impact loading part 4 jacks up the guide part 2 from the bottom of the guide part 2, when the impact load reaches a certain value, the guide part 2 moves upwards along the test bracket 1 relative to the screw rod to be tested, and the nut is jacked up, so that the nut is in contact with the test bracket 1. The screw to be tested is disengaged, and the maximum impact strength of the screw to be tested and the tightness of the screw riveting are measured. During the test, the clamping part 3 and the impact loading part 4 apply load to the screw to be tested at the same time, which is close to the actual force of the screw to be tested. The coupling measurement is used, and the measurement method is more reasonable. Therefore, the measured screw to be tested All performance parameters are more accurate.
以上对本实用新型所提供的用于汽车电动尾门螺杆自动全检测试设备进行了详细介绍,本文中应用了具体个例对本实用新型的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本实用新型的方法及其核心思想;同时,对于本领域的一般技术人员,依据本实用新型的思想,在具体实施方式及应用范围上均会有改变之处,综上所述,本说明书内容不应理解为对本实用新型的限制。The above is a detailed introduction to the automatic full detection and testing equipment for the electric tailgate screw provided by the utility model. In this paper, specific examples are used to illustrate the principle and implementation of the utility model. The description of the above examples is only used To help understand the method of the utility model and its core idea; at the same time, for those of ordinary skill in the art, according to the idea of the utility model, there will be changes in the specific implementation and scope of application. In summary, The contents of this specification should not be understood as limiting the utility model.
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| CN201820020970.1U CN207816581U (en) | 2018-01-04 | 2018-01-04 | One kind being used for the automatic full inspection test equipment of automobile power back door screw rod |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107941503A (en) * | 2018-01-04 | 2018-04-20 | 广东东箭汽车科技股份有限公司 | One kind is used for the automatic full inspection test equipment of automobile power back door screw rod |
| CN112578767A (en) * | 2020-12-03 | 2021-03-30 | 斯比泰电子(嘉兴)有限公司 | Quick check out test set of electronic tail-gate control unit of car |
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2018
- 2018-01-04 CN CN201820020970.1U patent/CN207816581U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107941503A (en) * | 2018-01-04 | 2018-04-20 | 广东东箭汽车科技股份有限公司 | One kind is used for the automatic full inspection test equipment of automobile power back door screw rod |
| CN107941503B (en) * | 2018-01-04 | 2024-08-02 | 广东东箭汽车科技股份有限公司 | Be used for automatic full detection test equipment of automobile electric tail gate screw rod |
| CN112578767A (en) * | 2020-12-03 | 2021-03-30 | 斯比泰电子(嘉兴)有限公司 | Quick check out test set of electronic tail-gate control unit of car |
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