CN207812740U - One body composite board linear type wall of Fast Installation heat insulation decorative load-bearing - Google Patents
One body composite board linear type wall of Fast Installation heat insulation decorative load-bearing Download PDFInfo
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Abstract
本实用新型涉及一种快速安装承重保温装饰一体复合板一字形墙,包括快速安装承重保温装饰一体复合板、底梁、顶梁和螺栓,一字形墙的底部为底梁,沿底梁长度方向,将若干快速安装承重保温装饰一体复合板置于底梁上,快速安装承重保温装饰一体复合板之间相互靠紧,形成一字形墙,采用螺栓将快速安装承重保温装饰一体复合板连接;连接位置为两个快速安装承重保温装饰一体复合板相邻一侧的每个安装预留口,每个安装预留口内安装4根螺栓;采用螺栓将快速安装承重保温装饰一体复合板和底梁连接,连接位置为快速安装承重保温装饰一体复合板底部的每个安装预留口,每个安装预留口内安装4根螺栓。本实用新型施工简单快速,集承重、保温、装饰一体化,受力性能好、节约工期、降低成本,采用整体无热桥技术,具有良好的保温性能。
The utility model relates to a fast-installation load-bearing, heat-preservation and decoration integrated composite plate in-line wall, which comprises a quick-installation load-bearing, heat-preservation and decoration integral composite plate, a bottom beam, a top beam and bolts. , put a number of fast-installing load-bearing, thermal-insulation and decorative composite panels on the bottom beam, and the quick-installation load-bearing, thermal-insulation and decorative composite panels are close to each other to form a straight wall, and bolts are used to connect the quick-installation load-bearing, thermal insulation and decorative composite panels; The location is each reserved opening for installation on the adjacent side of two quick-installation load-bearing, heat-insulation and decoration integrated composite panels, and 4 bolts are installed in each installation reserved opening; bolts are used to connect the quick-installation load-bearing, heat-insulation and decoration integrated composite panel to the bottom beam , the connection position is each reserved opening for quick installation at the bottom of the integrated load-bearing, thermal insulation and decorative composite board, and 4 bolts are installed in each reserved opening for installation. The utility model has simple and fast construction, integrates load bearing, heat preservation and decoration, has good force bearing performance, saves construction period, reduces cost, adopts the overall no thermal bridge technology, and has good heat preservation performance.
Description
技术领域technical field
本实用新型属于建筑技术领域,涉及一种建筑节能墙体,特别是涉及一种节能建筑采用的快速安装承重保温装饰一体复合板一字形墙。The utility model belongs to the technical field of buildings, and relates to a building energy-saving wall body, in particular to an in-line wall with fast installation, load-bearing, thermal insulation and decoration integrated composite boards adopted in energy-saving buildings.
背景技术Background technique
装配式混凝土建筑是指以工厂化生产的混凝土预制构件为主,通过现场装配的方式设计建造的混凝土结构类房屋建筑。构件的装配方法一般有现场后浇叠合层混凝土、钢筋锚固后浇混凝土连接等,钢筋连接可采用套筒灌浆连接、焊接、机械连接及预留孔洞搭接连接等做法。20世纪80年代,在我国流行的装配式预制大板住宅,由于结构整体性差、渗漏、楼板裂缝等原因,存在许多影响结构安全及正常使用的隐患和缺陷,逐渐被现浇混凝土结构所取代。但随着当前新兴的装配式混凝土结构的应用,特别是近年来引进了许多国外先进技术,本土化的装配式混凝土结构建造新技术正逐步形成。Prefabricated concrete buildings refer to concrete structure buildings designed and constructed through on-site assembly, mainly based on factory-produced concrete prefabricated components. The assembly methods of components generally include on-site post-casting laminated layer concrete, steel bar anchoring and post-casting concrete connection, etc. The steel bar connection can be connected by sleeve grouting connection, welding, mechanical connection and lap connection of reserved holes. In the 1980s, prefabricated prefabricated large-slab houses, which were popular in my country, had many hidden dangers and defects that affected structural safety and normal use due to poor structural integrity, leakage, and floor cracks, and were gradually replaced by cast-in-place concrete structures. . However, with the current emerging application of prefabricated concrete structures, especially the introduction of many foreign advanced technologies in recent years, localized new technologies for the construction of prefabricated concrete structures are gradually forming.
随着我国“建筑工业化、住宅产业化”进程的加快,以及中国“人口红利”的不断减少、建筑行业用工荒的出现,住宅工业产业化的趋势日渐明显。装配式混凝土结构的应用重新成为当前研究热点。全国各地不断涌现出住宅建筑装配式混凝土结构的新技术、新形式。装配式钢筋混凝土结构是我国建筑结构发展的重要方向之一,它有利于我国建筑工业化的发展,提高生产效率,节约能源,发展绿色环保建筑,并且有利于提高和保证建筑工程质量。与现浇施工方法相比,装配式钢筋混凝土结构有利于绿色施工,因为装配式施工更能符合绿色施工的节地、节能、节材、节水和环境保护等要求,降低对环境的负面影响,包括降低噪音、防止扬尘、减少环境污染、清洁运输、减少场地干扰、节约水、电、材料等资源和能源,遵循可持续发展的原则。而且,装配式结构可以连续地按顺序完成工程的多个或全部工序,从而减少进场的工程机械种类和数量,消除工序衔接的停闲时间,实现立体交叉作业,减少施工人员,从而提高工效、降低物料消耗、减少环境污染,为绿色施工提供保障。另外,装配式结构在较大程度上减少建筑垃圾(约占城市垃圾总量的30%―40%),如废钢筋、废铁丝、废竹木材、废弃混凝土等。With the acceleration of the process of "construction industrialization and housing industrialization" in China, as well as the continuous reduction of China's "demographic dividend" and the emergence of labor shortages in the construction industry, the trend of housing industrialization is becoming more and more obvious. The application of prefabricated concrete structures has become a current research hotspot again. New technologies and new forms of prefabricated concrete structures for residential buildings are emerging all over the country. Prefabricated reinforced concrete structure is one of the important directions for the development of my country's building structure. It is conducive to the development of my country's building industrialization, improving production efficiency, saving energy, developing green and environmentally friendly buildings, and is conducive to improving and ensuring the quality of construction projects. Compared with the cast-in-place construction method, the prefabricated reinforced concrete structure is conducive to green construction, because the prefabricated construction can better meet the requirements of green construction such as land saving, energy saving, material saving, water saving and environmental protection, and reduce the negative impact on the environment , including reducing noise, preventing dust, reducing environmental pollution, clean transportation, reducing site disturbance, saving water, electricity, materials and other resources and energy, and following the principles of sustainable development. Moreover, the prefabricated structure can continuously complete multiple or all processes of the project in sequence, thereby reducing the types and quantities of construction machinery entering the site, eliminating the idle time between process connections, realizing three-dimensional cross operations, reducing construction personnel, and improving work efficiency , Reduce material consumption, reduce environmental pollution, and provide guarantee for green construction. In addition, the prefabricated structure can reduce construction waste to a large extent (accounting for about 30%-40% of the total urban waste), such as waste steel bars, waste iron wires, waste bamboo wood, waste concrete, etc.
装配式混凝土建筑依据装配化程度高低可分为全装配和部分装配两大类。全装配建筑一般限制为低层或抗震设防要求较低的多层建筑;部分装配混凝土建筑主要构件一般采用预制构件、在现场通过现浇混凝土连接,形成装配整体式结构的建筑。Prefabricated concrete buildings can be divided into two categories: full assembly and partial assembly according to the degree of assembly. Fully assembled buildings are generally limited to low-rise or multi-storey buildings with low seismic fortification requirements; the main components of partially assembled concrete buildings are generally prefabricated components, which are connected by cast-in-place concrete on site to form a building with an assembled monolithic structure.
北美地区主要以美国和加拿大为主,由于预制/预应力混凝土协会(PCI)长期研究与推广预制建筑,预制混凝土的相关标准规范也很完善,所以其装配式混凝土建筑应用非常普遍。北美的预制建筑主要包括建筑预制外墙和结构预制构件两大系列,预制构件的共同特点是大型化和预应力相结合,可优化结构配筋和连接构造。减少制作和安装工作量,缩短施工工期,充分体现工业化、标准化和技术经济性特征。在20世纪,北美的预制建筑主要用于低层非抗震设防地区。由于加州地区的地震影响,近年来非常重视抗震和中高层预制结构的工程应用技术研究。PCI最近出版了《预制混凝土结构抗震设计》一书,从理论和实践角度系统地分析了预制建筑的抗震设计问题,总结了许多预制结构抗震设计的最新科研成果,对指导预制结构设计和工程应用推广具有很强的指导意义。North America is mainly dominated by the United States and Canada. Due to the long-term research and promotion of prefabricated buildings by the Precast/Prestressed Concrete Association (PCI), the relevant standards and specifications for precast concrete are also very complete, so its prefabricated concrete buildings are widely used. Prefabricated buildings in North America mainly include two series of building prefabricated exterior walls and structural prefabricated components. The common feature of prefabricated components is the combination of large-scale and prestressed structures, which can optimize structural reinforcement and connection structures. Reduce the workload of production and installation, shorten the construction period, and fully reflect the characteristics of industrialization, standardization and technical economy. In the 20th century, prefabricated buildings in North America were mainly used in low-rise non-seismic fortified areas. Due to the impact of earthquakes in the California area, in recent years, great attention has been paid to the research on engineering application technology of earthquake resistance and mid-high-rise prefabricated structures. PCI recently published the book "Seismic Design of Prefabricated Concrete Structures", which systematically analyzes the seismic design of prefabricated buildings from the perspective of theory and practice, and summarizes the latest scientific research achievements in the seismic design of prefabricated structures. Promotion has a strong guiding significance.
欧洲是预制建筑的发源地,早在17世纪就开始了建筑工业化之路。第二次世界大战后,由于劳动力资源短缺,欧洲更进一步研究探索建筑工业化模式。无论是经济发达的北欧、西欧,还是经济欠发达的东欧,一直都在积极推行预制装配混凝土建筑的设计施工方式。积累了许多预制建筑的设计施工经验,形成了各种专用预制建筑体系和标准化的通用预制产品系列,并编制了一系列预制混凝土工程标准和应用手册,对推动预制混凝土在全世界的应用起到了非常重要的作用。Europe is the birthplace of prefabricated buildings, and the road to industrialization of buildings began as early as the 17th century. After the Second World War, due to the shortage of labor resources, Europe further studied and explored the industrialization model of construction. Whether it is economically developed Northern Europe, Western Europe, or economically underdeveloped Eastern Europe, they have been actively promoting the design and construction of prefabricated concrete buildings. Accumulated a lot of experience in the design and construction of prefabricated buildings, formed various special prefabricated building systems and standardized general prefabricated product series, and compiled a series of precast concrete engineering standards and application manuals, which played a role in promoting the application of precast concrete in the world very important role.
日本和韩国借鉴了欧美的成功经验,在探索预制建筑的标准化设计施工基础上,结合自身要求,在预制结构体系整体性抗震和隔震设计方面取得了突破性进展。具有代表性成就的是日本2008年采用预制装配框架结构建成的两栋58层的东京塔。同时,日本的预制混凝土建筑体系设计、制作和施工的标准规范也很完善,目前使用的预制规范有《预制混凝土工程》(JASSl0)和《混凝土幕墙》(JASSl4)。Drawing on the successful experience of Europe and the United States, Japan and South Korea have made breakthroughs in the overall seismic and isolation design of prefabricated structural systems on the basis of exploring the standardized design and construction of prefabricated buildings and combining their own requirements. Representative achievements are the two 58-story Tokyo Towers built in Japan in 2008 using prefabricated frame structures. At the same time, the standard specifications for the design, production and construction of precast concrete building systems in Japan are also very complete. The currently used precast specifications include "Precast Concrete Engineering" (JASS10) and "Concrete Curtain Wall" (JASS14).
我国从20世纪五六十年代开始研究装配式混凝土建筑的设计施工技术,形成了一系列装配式混凝土建筑体系,较为典型的建筑体系有装配式单层工业厂房建筑体系、装配式多层框架建筑体系、装配式大板建筑体系等。到20世纪80年代装配式混凝土建筑的应用达到全盛时期,全国许多地方都形成了设计、制作和施工安装一体化的装配式混凝土工业化建筑模式,装配式混凝土建筑和采用预制空心楼板的砌体建筑成为两种最主要的建筑体系,应用普及率达70%以上。由于装配式建筑的功能和物理性能存在许多局限和不足,我国的装配式混凝土建筑设计和施工技术研发水平还跟不上社会需求及建筑技术发展的变化,到20世纪90年代中期,装配式混凝土建筑已逐渐被全现浇混凝土建筑体系取代。目前除装配式单层工业厂房建筑体系应用较广泛外,其他预制装配式建筑体系的工程应用极少。预制结构抗震的整体性和设计施工管理的专业化研究不够,造成其技术经济性较差,是导致预制结构长期处于停滞状态的根本原因。my country began to study the design and construction technology of prefabricated concrete buildings in the 1950s and 1960s, and formed a series of prefabricated concrete building systems. The more typical building systems include prefabricated single-storey industrial plant building systems and prefabricated multi-storey frame buildings. system, prefabricated slab building system, etc. By the 1980s, the application of prefabricated concrete buildings reached its heyday, and many parts of the country formed a prefabricated concrete industrialized building model integrating design, production, construction and installation, prefabricated concrete buildings and masonry buildings with prefabricated hollow floors. It has become the two most important building systems, with an application penetration rate of over 70%. Due to the many limitations and deficiencies in the functions and physical properties of prefabricated buildings, the level of design and construction technology research and development of prefabricated concrete buildings in China has not kept up with the changes in social needs and the development of construction technology. By the mid-1990s, prefabricated concrete Buildings have gradually been replaced by all-in-place concrete building systems. At present, except for the prefabricated single-story industrial plant building system, which is widely used, there are very few engineering applications of other prefabricated building systems. Insufficient research on the integrity of seismic resistance of prefabricated structures and specialized research on design and construction management lead to poor technical and economic efficiency, which is the root cause of long-term stagnation of prefabricated structures.
目前,装配式混凝土结构均为湿法施工,施工工艺复杂,成本高,且由于墙体密度大,因此墙板无法预制较大,否则在加工、运输和吊装工程中均会遇到系列问题,另外由于保温层的存在,无论设置内保温、夹心保温还是外保温,均会使墙片的整体性显著降低,另外,连接方式比较复杂,现场操作遇到较多困难,且增加了工期,成本显著提升。At present, prefabricated concrete structures are all wet construction, the construction process is complicated, the cost is high, and due to the high density of the wall, the wall panels cannot be prefabricated to a large size, otherwise a series of problems will be encountered in processing, transportation and hoisting engineering. In addition, due to the existence of the insulation layer, no matter if the internal insulation, sandwich insulation or external insulation is installed, the integrity of the wall sheet will be significantly reduced. In addition, the connection method is more complicated, and the on-site operation encounters more difficulties, and increases the construction period and cost. obvious improvement.
实用新型内容Utility model content
为了解决上述存在的技术问题,本实用新型提供一种快速安装承重保温装饰一体复合板一字形墙,能够解决装配式混凝土节能墙体的整体协同性能,提高节能性能,采用具有较高强度和黏结性能的保温材料。采用干法施工,简化施工工艺,并大幅降低连接件数量,显著提升其工业化效率。大幅降低墙板密度,减少墙片数量,减少连接,减少在加工、运输和吊装工程中,由于墙板重量过大而引起的系列问题。通过简化连接工序,降低现场操作难度,显著缩短工期,降低成本。推动我国住宅产业化发展进程,降低资源及能源消耗。In order to solve the above-mentioned existing technical problems, the utility model provides a fast-installation load-bearing thermal insulation decoration integrated composite panel in-line wall, which can solve the overall synergy performance of the assembled concrete energy-saving wall and improve energy-saving performance. Performance insulation material. Dry construction is adopted to simplify the construction process, greatly reduce the number of connectors, and significantly improve its industrialization efficiency. Significantly reduce the density of wallboards, reduce the number of wall pieces, reduce connections, and reduce a series of problems caused by excessive weight of wallboards in processing, transportation and hoisting projects. By simplifying the connection process, the difficulty of on-site operation is reduced, the construction period is significantly shortened, and the cost is reduced. Promote the development of my country's housing industry and reduce resource and energy consumption.
本实用新型采用的技术方案如下:The technical scheme that the utility model adopts is as follows:
快速安装承重保温装饰一体复合板一字形墙,包括快速安装承重保温装饰一体复合板(1)、底梁(2)、顶梁(3)和螺栓(4),Quickly install the one-shaped wall of load-bearing, thermal insulation and decorative integrated composite board, including quick installation of load-bearing thermal insulation and decorative integrated composite board (1), bottom beam (2), top beam (3) and bolts (4),
一字形墙的底部为底梁(2),沿底梁(2)长度方向,将若干快速安装承重保温装饰一体复合板(1)置于底梁(2)上,快速安装承重保温装饰一体复合板(1)之间相互靠紧,形成一字形墙,采用螺栓(4)将快速安装承重保温装饰一体复合板(1)连接;连接位置为两个快速安装承重保温装饰一体复合板(1)相邻一侧的每个安装预留口(1-11),每个安装预留口(1-11)内安装4根螺栓(4);The bottom of the inline wall is the bottom beam (2). Along the length direction of the bottom beam (2), a number of quick-install load-bearing, heat-insulation and decoration integrated composite panels (1) are placed on the bottom beam (2), and the quick-installation load-bearing, heat-preservation and decoration is integrated. The boards (1) are close to each other to form a straight wall, and bolts (4) are used to connect the quick-installation load-bearing, thermal insulation and decorative composite boards (1); the connection position is two quick-installation load-bearing, thermal insulation and decorative composite boards (1) For each reserved opening (1-11) on the adjacent side, 4 bolts (4) are installed in each reserved opening (1-11);
采用螺栓(4)将快速安装承重保温装饰一体复合板(1)和底梁(2)连接,连接位置为快速安装承重保温装饰一体复合板(1)底部的每个安装预留口(1-11),每个安装预留口(1-11)内安装4根螺栓(4);Use bolts (4) to connect the quick-install load-bearing, thermal-insulation-decorative integrated composite panel (1) and the bottom beam (2), and the connection position is each installation reserved opening (1- 11), install 4 bolts (4) in each installation reserved opening (1-11);
在一字形墙的顶部安装顶梁(3),采用螺栓(4)将快速安装承重保温装饰一体复合板(1)和顶梁(3)连接,连接位置为快速安装承重保温装饰一体复合板(1)顶部的每个安装预留口(1-11),每个安装预留口(1-11)内安装4根螺栓(4)。Install the top beam (3) on the top of the inline wall, and use bolts (4) to connect the quick installation load-bearing heat preservation and decoration integrated composite board (1) with the top beam (3), and the connection position is the quick installation load-bearing heat preservation decoration integrated composite board ( 1) For each reserved opening (1-11) on the top, install 4 bolts (4) in each reserved opening (1-11).
进一步地,所述快速安装承重保温装饰一体复合板(1)包括室内装饰板层(1-1)、室外装饰板层(1-2)、竖向轻钢管(1-3)、竖向连接端板(1-4)、水平轻钢管(1-5)、水平连接端板(1-6)、泡沫混凝土层(1-7)、大孔纤维网(1-8)、保温拉结件(1-9)、可调式螺孔(1-10)和安装预留口(1-11),Further, the quick-install load-bearing thermal insulation and decorative integrated composite board (1) includes an interior decoration board layer (1-1), an outdoor decoration board layer (1-2), a vertical light steel pipe (1-3), a vertical connection End plates (1-4), horizontal light steel pipes (1-5), horizontal connecting end plates (1-6), foam concrete layers (1-7), macroporous fiber nets (1-8), thermal insulation tie pieces (1-9), adjustable screw holes (1-10) and reserved openings for installation (1-11),
快速安装承重保温装饰一体复合板(1)为矩形板,在其中一侧为室内装饰板层(1-1),在另一侧为室外装饰板层(1-2),室内装饰板层(1-1)和室外装饰板层(1-2)均为增强纤维混凝土板,在板内一侧分别设置竖直且均匀分布的增强齿;The quick-install load-bearing heat preservation and decoration integrated composite board (1) is a rectangular board, one side of which is an interior decoration board layer (1-1), the other side is an outdoor decoration board layer (1-2), and the interior decoration board layer ( 1-1) and the outdoor decorative slab (1-2) are reinforced fiber concrete slabs, and vertical and evenly distributed reinforcing teeth are respectively arranged on one side of the slab;
在室内装饰板层(1-1)和室外装饰板层(1-2)中间,设置均匀分布的竖向轻钢管(1-3),竖向轻钢管(1-3)至板左右两端的距离为竖向轻钢管(1-3)间距的五分之二至二分之一,竖向轻钢管(1-3)上下通长设置,且内部填充高强混凝土,高强混凝土强度为C40-C60;在竖向轻钢管(1-3)上下两端分别为竖向连接端板(1-4),竖向连接端板(1-4)与竖向轻钢管(1-3)焊接,竖向连接端板(1-4)为矩形板;In the middle of the interior decoration ply (1-1) and the exterior decoration ply (1-2), vertical light steel pipes (1-3) are evenly distributed, and the vertical light steel pipes (1-3) reach the left and right ends of the board. The distance is two-fifths to one-half of the distance between the vertical light steel pipes (1-3), the vertical light steel pipes (1-3) are set up and down, and the interior is filled with high-strength concrete, and the strength of high-strength concrete is C40-C60 ; The upper and lower ends of the vertical light steel pipe (1-3) are respectively vertical connecting end plates (1-4), and the vertical connecting end plates (1-4) are welded to the vertical light steel pipes (1-3). The connecting end plate (1-4) is a rectangular plate;
在水平方向,设置若干相互平行且均匀分布的水平轻钢管(1-5),水平轻钢管(1-5)至板上下两端的距离为水平轻钢管(1-5)间距的五分之二至二分之一,水平轻钢管(1-5)与竖向轻钢管(1-3)选材类型与尺寸相同,在竖向轻钢管(1-3)之间,水平轻钢管(1-5)均与竖向轻钢管(1-3)焊接,在外侧的水平轻钢管(1-5)内侧一端与竖向轻钢管(1-3)焊接,外侧一端设置水平连接端板(1-6),水平连接端板(1-6)均分别伸至快速安装承重保温装饰一体复合板的左右外边缘;墙体两端的水平连接端板(1-6)上均分别开设4个可调式螺孔(1-10),可调式螺孔(1-10)为长条孔,长条孔中间为矩形,两端为半圆形;可调式螺孔(1-10)分别位于水平连接端板(1-6)的四个角,相邻的可调式螺孔(1-10)均相互垂直,且其中一个可调式螺孔(1-10)指向另一个可调式螺孔(1-10)的中点,可调式螺孔(1-10)水平或竖直;当一端同一位置可调式螺孔(1-10)水平时,则另一端对应位置的可调式螺孔(1-10)竖直,当一端同一位置可调式螺孔(1-10)竖直时,则另一端对应位置的可调式螺孔(1-10)水平;竖向轻钢管(1-3)和水平轻钢管(1-5)所在的中心平面与室内装饰板层(1-1)的距离是与室外装饰板层(1-2)的距离的1/2~1;In the horizontal direction, set a number of horizontal light steel pipes (1-5) that are parallel to each other and evenly distributed, and the distance from the horizontal light steel pipes (1-5) to the upper and lower ends of the plate is two-fifths of the distance between the horizontal light steel pipes (1-5) To one-half, the horizontal light steel pipe (1-5) and the vertical light steel pipe (1-3) have the same material type and size, between the vertical light steel pipe (1-3), the horizontal light steel pipe (1-5 ) are welded with the vertical light steel pipe (1-3), the inner end of the horizontal light steel pipe (1-5) on the outside is welded with the vertical light steel pipe (1-3), and the horizontal connecting end plate (1-6 ), the horizontal connecting end plates (1-6) extend to the left and right outer edges of the quick-install load-bearing, thermal insulation and decorative integrated composite board; 4 adjustable screw holes are set on the horizontal connecting end plates (1-6) at both ends of the wall. The holes (1-10), the adjustable screw holes (1-10) are long holes, the middle of the long hole is rectangular, and the two ends are semicircular; the adjustable screw holes (1-10) are respectively located on the horizontal connecting end plate The four corners of (1-6), the adjacent adjustable screw holes (1-10) are all perpendicular to each other, and one of the adjustable screw holes (1-10) points to the other adjustable screw hole (1-10) The midpoint of the adjustable screw hole (1-10) is horizontal or vertical; when the adjustable screw hole (1-10) at the same position at one end is horizontal, the adjustable screw hole (1-10) at the corresponding position at the other end is vertical Straight, when the adjustable screw hole (1-10) at the same position at one end is vertical, the adjustable screw hole (1-10) at the corresponding position at the other end is horizontal; the vertical light steel pipe (1-3) and the horizontal light steel pipe ( 1-5) The distance between the central plane and the interior decoration ply (1-1) is 1/2~1 of the distance from the exterior decoration ply (1-2);
在竖向轻钢管(1-3)和水平轻钢管(1-5)的内外两侧分别设置竖向的大孔纤维网(1-8);大孔纤维网(1-8)的网孔直径为3-10mm,大孔纤维网(1-8)上下左右均伸至快速安装承重保温装饰一体复合板(1)的外边缘;Vertical large-hole fiber nets (1-8) are respectively arranged on the inside and outside sides of the vertical light steel pipe (1-3) and the horizontal light steel pipe (1-5); the mesh of the large-hole fiber net (1-8) The diameter is 3-10mm, and the macroporous fiber net (1-8) extends up, down, left, and right to the outer edge of the fast-installing load-bearing, thermal insulation and decorative integrated composite board (1);
在室内装饰板层(1-1)、室外装饰板层(1-2)均分别预埋保温拉结件(1-9),两侧的保温拉结件(1-9)一一对应且相互连接,保温拉结件(1-9)均横纵成排;Both the interior decoration board layer (1-1) and the outdoor decoration board layer (1-2) are respectively pre-embedded with thermal insulation tie parts (1-9), and the heat preservation tie parts (1-9) on both sides are in one-to-one correspondence and are connected to each other, and the heat-insulating tie parts (1-9) are all arranged horizontally and vertically;
在室内装饰板层(1-1)、室外装饰板层(1-2)之间均浇筑满泡沫混凝土层(1-7);The foamed concrete layer (1-7) is poured between the interior decoration slab (1-1) and the exterior decoration slab (1-2);
竖向连接端板(1-4)和水平连接端板(1-6)以及与其相连接的竖向轻钢管(1-3)和水平轻钢管(1-5)的端部在室内装饰板层(1-1)一侧预留安装预留口(1-11),安装预留口(1-11)为矩形,竖向连接端板(1-4)和水平连接端板(1-6)在安装预留口(1-11)内露出。The vertical connection end plate (1-4) and the horizontal connection end plate (1-6) and the ends of the vertical light steel pipe (1-3) and the horizontal light steel pipe (1-5) connected therewith are placed on the interior decoration plate One side of the layer (1-1) is reserved for installation openings (1-11), the installation openings (1-11) are rectangular, vertically connected to the end plate (1-4) and horizontally connected to the end plate (1- 6) Exposed in the reserved opening (1-11) for installation.
进一步地,所述室内装饰板层(1-1)采用水泥纤维板,厚度为5-15mm;在快速安装承重保温装饰一体复合板的表面一侧的室内装饰板层(1-1)为平直,在泡沫混凝土层(1-7)内部带有均匀分布的竖向肋。Further, the interior decoration ply (1-1) is made of cement fiber board with a thickness of 5-15mm; the interior decoration ply (1-1) on the surface side of the fast-installed load-bearing, thermal insulation and decorative integrated composite board is straight , with uniformly distributed vertical ribs inside the foam concrete layer (1-7).
进一步地,所述室外装饰板层(1-2)采用水泥纤维板,厚度为10-40mm;在快速安装承重保温装饰一体复合板的表面一侧的室外装饰板层(1-2)为平直或带有均匀的竖直压痕,在泡沫混凝土层(1-7)内部带有均匀分布的竖向肋。Further, the outdoor decorative ply (1-2) is made of cement fiberboard with a thickness of 10-40 mm; the outdoor decorative ply (1-2) on the surface side of the fast-installed load-bearing, thermal insulation and decorative integrated composite board is straight Or with uniform vertical indentations, with evenly distributed vertical ribs inside the foam concrete layer (1-7).
进一步地,所述泡沫混凝土层(1-7)的导热系数为0.06-0.08W/(m.K),其干体积密度为300-400kg/m3。Further, the thermal conductivity of the foamed concrete layer (1-7) is 0.06-0.08W/(mK), and its dry bulk density is 300-400kg/m 3 .
进一步地,所述大孔纤维网(1-8)为聚丙烯纤维网、钢丝网、铁丝网,网眼直径为3-10mm。Further, the macroporous fiber net (1-8) is polypropylene fiber net, steel wire net, barbed wire net, and the mesh diameter is 3-10mm.
进一步地,所述保温拉结件(1-9)选择PVC拉结件、玻璃纤维拉结件、合成树脂拉结件或玄武岩纤维拉结件。Further, the thermal insulation anchors (1-9) are selected from PVC anchors, glass fiber anchors, synthetic resin anchors or basalt fiber anchors.
本实用新型的有益效果:The beneficial effects of the utility model:
本实用新型的效果和优点是形成的墙、梁的快速安装技术体系施工简单快速,集承重、保温、装饰一体化,受力性能好、节约工期、降低成本;墙体的整体协同性能好,节能性能高,采用整体无热桥技术,能够有效的切断热桥,具有良好的保温性能;显著提高抗震性能;采用干法施工,简化施工工艺,并大幅降低连接件数量,显著提升其工业化效率。大幅降低墙板密度,减少墙片数量,减少连接,便于加工、运输和吊装。连接工序显著简化,现场操作十分简单方便,显著缩短工期,降低成本。推动我国住宅产业化发展进程,降低资源及能源消耗。The effect and advantage of the utility model is that the formed wall and beam rapid installation technology system is simple and fast in construction, integrates load bearing, heat preservation and decoration, has good mechanical performance, saves construction period and reduces cost; the overall synergy performance of the wall is good, High energy-saving performance, adopting the overall no-thermal bridge technology, which can effectively cut off the thermal bridge and have good thermal insulation performance; significantly improve the seismic performance; adopt dry construction, simplify the construction process, and greatly reduce the number of connectors, significantly improving its industrialization efficiency . Significantly reduce the density of wall panels, reduce the number of wall pieces, reduce connections, and facilitate processing, transportation and hoisting. The connection process is significantly simplified, the on-site operation is very simple and convenient, the construction period is significantly shortened, and the cost is reduced. Promote the development of my country's housing industry and reduce resource and energy consumption.
附图说明Description of drawings
图1为快速安装承重保温装饰一体复合板一字形墙示意图。Figure 1 is a schematic diagram of the fast installation of the inline wall of the integrated composite board for load-bearing, thermal insulation and decoration.
图2为快速安装承重保温装饰一体复合板内侧立面示意图。Figure 2 is a schematic diagram of the inner elevation of the integrated composite board for quick installation of load-bearing, thermal insulation and decoration.
图3为快速安装承重保温装饰一体复合板室内侧透视示意图。Fig. 3 is a schematic perspective view of the interior side of the fast installation load-bearing, thermal insulation and decorative integrated composite board.
图4为图2的A-A剖面示意图。FIG. 4 is a schematic cross-sectional view along line A-A of FIG. 2 .
图5为快速安装承重保温装饰一体复合板的侧视透视示意图。Fig. 5 is a side perspective schematic diagram of quick installation of a load-bearing, thermal insulation and decorative integrated composite board.
图中,1为快速安装承重保温装饰一体复合板;2为底梁;3为顶梁;4为螺栓;In the figure, 1 is the quick installation of load-bearing thermal insulation and decorative integrated composite board; 2 is the bottom beam; 3 is the top beam; 4 is the bolt;
1-1为室内装饰板层;1-2为室外装饰板层;1-3为竖向轻钢管;1-4为竖向连接端板;1-5为水平轻钢管;1-6为水平连接端板;1-7为泡沫混凝土层;1-8为大孔纤维网;1-9为保温拉结件;1-10为可调式螺孔;1-11为安装预留口。1-1 is the interior decoration ply; 1-2 is the outdoor decoration ply; 1-3 is the vertical light steel pipe; 1-4 is the vertical connection end plate; 1-5 is the horizontal light steel pipe; 1-6 is the horizontal Connect the end plate; 1-7 is the foam concrete layer; 1-8 is the macroporous fiber mesh; 1-9 is the thermal insulation tie; 1-10 is the adjustable screw hole; 1-11 is the reserved opening for installation.
具体实施方式Detailed ways
为了进一步说明本实用新型,下面结合附图及实施例对本实用新型进行详细地描述,但不能将它们理解为对本实用新型保护范围的限定。In order to further illustrate the utility model, the utility model will be described in detail below in conjunction with the accompanying drawings and embodiments, but they should not be understood as limiting the protection scope of the utility model.
实施例:本实用新型提出的快速安装承重保温装饰一体复合板一字形墙如图1~图5所示。Embodiment: The quick installation load-bearing heat preservation and decoration integrated composite panel in-line wall proposed by the utility model is shown in Fig. 1 to Fig. 5 .
如图1所示:快速安装承重保温装饰一体复合板一字形墙,由快速安装承重保温装饰一体复合板(1)、底梁(2)、顶梁(3)和螺栓(4)组成;As shown in Figure 1: Quickly install a load-bearing, heat-preservation and decorative integrated composite panel in-line wall, which is composed of a quick-install load-bearing, thermal-insulation and decorative integrated composite panel (1), bottom beam (2), top beam (3) and bolts (4);
底部为底梁(2),沿底梁(2)长度方向,将若干快速安装承重保温装饰一体复合板(1)置于底梁(2)上,快速安装承重保温装饰一体复合板(1)之间相互靠紧,形成一字形墙,采用螺栓(4)将快速安装承重保温装饰一体复合板(1)连接;连接位置为两个快速安装承重保温装饰一体复合板(1)相邻一侧的每个安装预留口(1-11),每个安装预留口(1-11)内安装4根螺栓(4);The bottom is the bottom beam (2), and along the length direction of the bottom beam (2), place a number of quick-installation load-bearing, thermal insulation and decorative composite panels (1) on the bottom beam (2), and quickly install the load-bearing, thermal insulation and decorative composite panel (1) They are close to each other to form a straight wall, and bolts (4) are used to connect the quick-installation load-bearing, heat-insulation and decoration integrated composite board (1); the connection position is the adjacent side of two quick-installation load-bearing, heat-preservation and decoration integrated composite boards (1) Each installation reserved opening (1-11), each installation reserved opening (1-11) is installed with 4 bolts (4);
采用螺栓(4)将快速安装承重保温装饰一体复合板(1)和底梁(2)连接,连接位置为快速安装承重保温装饰一体复合板(1)底部的每个安装预留口(1-11),每个安装预留口(1-11)内安装4根螺栓(4);Use bolts (4) to connect the quick-install load-bearing, thermal-insulation-decorative integrated composite panel (1) and the bottom beam (2), and the connection position is each installation reserved opening (1- 11), install 4 bolts (4) in each installation reserved opening (1-11);
在一字形墙的顶部安装顶梁(3),采用螺栓(4)将快速安装承重保温装饰一体复合板(1)和顶梁(3)连接,连接位置为快速安装承重保温装饰一体复合板(1)顶部的每个安装预留口(1-11),每个安装预留口(1-11)内安装4根螺栓(4)。Install the top beam (3) on the top of the inline wall, and use bolts (4) to connect the quick installation load-bearing heat preservation and decoration integrated composite board (1) with the top beam (3), and the connection position is the quick installation load-bearing heat preservation decoration integrated composite board ( 1) For each reserved opening (1-11) on the top, install 4 bolts (4) in each reserved opening (1-11).
如图2~5所示:快速安装承重保温装饰一体复合板由室内装饰板层(1-1)、室外装饰板层(1-2)、竖向轻钢管(1-3)、竖向连接端板(1-4)、水平轻钢管(1-5)、水平连接端板(1-6)、泡沫混凝土层(1-7)、大孔纤维网(1-8)、保温拉结件(1-9)、可调式螺孔(1-10)和安装预留口(1-11)组成,快速安装承重保温装饰一体复合板为矩形板,在其中一侧为室内装饰板层(1-1),在另一侧为室外装饰板层(1-2),室内装饰板层(1-1)和室外装饰板层(1-2)均为增强纤维混凝土板,在板内一侧分别设置竖直且均匀分布的增强齿。As shown in Figures 2 to 5: quick installation of load-bearing thermal insulation and decorative composite panels consists of interior decorative panels (1-1), outdoor decorative panels (1-2), vertical light steel pipes (1-3), and vertical connections End plates (1-4), horizontal light steel pipes (1-5), horizontal connecting end plates (1-6), foam concrete layers (1-7), macroporous fiber nets (1-8), thermal insulation tie pieces (1-9), adjustable screw holes (1-10) and reserved openings for installation (1-11), quick installation of load-bearing thermal insulation and decorative integrated composite board is a rectangular board, one side of which is the interior decorative board layer (1 -1), on the other side is the outdoor decorative slab (1-2), the interior decorative slab (1-1) and the outdoor decorative slab (1-2) are reinforced fiber concrete slabs, on the inner side of the slab Vertical and evenly distributed reinforcing teeth are respectively provided.
如图2所示:竖向连接端板(1-4)和水平连接端板(1-6)以及与其相连接的竖向轻钢管(1-3)和水平轻钢管(1-5)的端部在室内装饰板层(1-1)一侧预留安装预留口(1-11),安装预留口(1-11)为矩形,竖向连接端板(1-4)和水平连接端板(1-6)在安装预留口(1-11)内露出。As shown in Figure 2: the vertical connection end plate (1-4) and the horizontal connection end plate (1-6) and the vertical light steel pipe (1-3) and the horizontal light steel pipe (1-5) connected thereto At the end part, a reserved opening (1-11) is reserved on one side of the interior decoration board layer (1-1), and the reserved opening (1-11) is rectangular, connecting the end plate (1-4) and the horizontal The connecting end plate (1-6) is exposed in the reserved opening (1-11) for installation.
如图3所示:在室内装饰板层(1-1)和室外装饰板层(1-2)中间,设置均匀分布的竖向轻钢管(1-3),竖向轻钢管(1-3)至板左右两端的距离为竖向轻钢管(1-3)间距的五分之二至二分之一,竖向轻钢管(1-3)上下通长设置,且内部填充高强混凝土,高强混凝土强度为C40-C60;在竖向轻钢管(1-3)上下两端分别为竖向连接端板(1-4),竖向连接端板(1-4)与竖向轻钢管(1-3)焊接,竖向连接端板(1-4)为矩形板;As shown in Figure 3: between the interior decorative ply (1-1) and the outdoor decorative ply (1-2), evenly distributed vertical light steel pipes (1-3), vertical light steel pipes (1-3 ) to the left and right ends of the slab is two-fifths to one-half of the distance between the vertical light steel pipes (1-3). The concrete strength is C40-C60; the upper and lower ends of the vertical light steel pipe (1-3) are respectively vertical connecting end plates (1-4), and the vertical connecting end plates (1-4) and the vertical light steel pipe (1 -3) Welding, the vertically connected end plates (1-4) are rectangular plates;
在水平方向,设置若干相互平行且均匀分布的水平轻钢管(1-5),水平轻钢管(1-5)至板上下两端的距离为水平轻钢管(1-5)间距的五分之二至二分之一,水平轻钢管(1-5)与竖向轻钢管(1-3)选材类型与尺寸相同,在竖向轻钢管(1-3)之间,水平轻钢管(1-5)均与竖向轻钢管(1-3)焊接,在外侧的水平轻钢管(1-5)内侧一端与竖向轻钢管(1-3)焊接,外侧一端设置水平连接端板(1-6),水平连接端板(1-6)均分别伸至快速安装承重保温装饰一体复合板的左右外边缘。In the horizontal direction, set a number of horizontal light steel pipes (1-5) that are parallel to each other and evenly distributed, and the distance from the horizontal light steel pipes (1-5) to the upper and lower ends of the plate is two-fifths of the distance between the horizontal light steel pipes (1-5) To one-half, the horizontal light steel pipe (1-5) and the vertical light steel pipe (1-3) have the same material type and size, between the vertical light steel pipe (1-3), the horizontal light steel pipe (1-5 ) are welded with the vertical light steel pipe (1-3), the inner end of the horizontal light steel pipe (1-5) on the outside is welded with the vertical light steel pipe (1-3), and the horizontal connecting end plate (1-6 ), the horizontal connecting end plates (1-6) all extend to the left and right outer edges of the quick-install load-bearing heat preservation and decoration integrated composite board respectively.
如图4和5所示:墙体两端的水平连接端板(1-6)上均分别开设4个可调式螺孔(1-10),可调式螺孔(1-10)为长条孔,长条孔中间为矩形,两端为半圆形;可调式螺孔(1-10)分别位于水平连接端板(1-6)的四个角,相邻的可调式螺孔(1-10)均相互垂直,且其中一个可调式螺孔(1-10)指向另一个可调式螺孔(1-10)的中点,可调式螺孔(1-10)水平或竖直;当一端同一位置可调式螺孔(1-10)水平时,则另一端对应位置的可调式螺孔(1-10)竖直,当一端同一位置可调式螺孔(1-10)竖直时,则另一端对应位置的可调式螺孔(1-10)水平;竖向轻钢管(1-3)和水平轻钢管(1-5)所在的中心平面与室内装饰板层(1-1)的距离是与室外装饰板层(1-2)的距离的1/2~1;As shown in Figures 4 and 5: four adjustable screw holes (1-10) are provided on the horizontal connecting end plates (1-6) at both ends of the wall, and the adjustable screw holes (1-10) are long holes , the middle of the strip hole is rectangular, and the two ends are semicircular; the adjustable screw holes (1-10) are respectively located at the four corners of the horizontal connecting end plate (1-6), and the adjacent adjustable screw holes (1-10) 10) They are all perpendicular to each other, and one of the adjustable screw holes (1-10) points to the midpoint of the other adjustable screw hole (1-10), and the adjustable screw holes (1-10) are horizontal or vertical; when one end When the adjustable screw hole (1-10) at the same position is horizontal, the adjustable screw hole (1-10) at the corresponding position at the other end is vertical; when the adjustable screw hole (1-10) at the same position at one end is vertical, then The adjustable screw hole (1-10) at the corresponding position at the other end is horizontal; the distance between the center plane where the vertical light steel pipe (1-3) and the horizontal light steel pipe (1-5) are located and the interior decoration ply (1-1) It is 1/2~1 of the distance from the outdoor decorative board layer (1-2);
在竖向轻钢管(1-3)和水平轻钢管(1-5)的内外两侧分别设置竖向的大孔纤维网(1-8);大孔纤维网(1-8)的网孔直径为3-10mm,大孔纤维网(1-8)上下左右均伸至快速安装承重保温装饰一体复合板(1)的外边缘;Vertical large-hole fiber nets (1-8) are respectively arranged on the inside and outside sides of the vertical light steel pipe (1-3) and the horizontal light steel pipe (1-5); the mesh of the large-hole fiber net (1-8) The diameter is 3-10mm, and the macroporous fiber net (1-8) extends up, down, left, and right to the outer edge of the fast-installing load-bearing, thermal insulation and decorative integrated composite board (1);
在室内装饰板层(1-1)、室外装饰板层(1-2)均分别预埋保温拉结件(1-9),两侧的保温拉结件(1-9)一一对应且相互连接,保温拉结件(1-9)均横纵成排;Both the interior decoration board layer (1-1) and the outdoor decoration board layer (1-2) are respectively pre-embedded with thermal insulation tie parts (1-9), and the heat preservation tie parts (1-9) on both sides are in one-to-one correspondence and are connected to each other, and the heat-insulating tie parts (1-9) are all arranged horizontally and vertically;
在室内装饰板层(1-1)、室外装饰板层(1-2)之间均浇筑满泡沫混凝土层(1-7);The foamed concrete layer (1-7) is poured between the interior decoration slab (1-1) and the exterior decoration slab (1-2);
所述室内装饰板层(1-1)采用水泥纤维板,厚度为5-15mm;在快速安装承重保温装饰一体复合板的表面一侧的室内装饰板层(1-1)为平直,在泡沫混凝土层(1-7)内部带有均匀分布的竖向肋;The interior decoration ply (1-1) adopts cement fiberboard with a thickness of 5-15mm; the interior decoration ply (1-1) on the surface side of the fast-installation load-bearing heat preservation and decoration integrated composite board is straight, and the foam Concrete layers (1-7) have evenly distributed vertical ribs inside;
所述室外装饰板层(1-2)采用水泥纤维板,厚度为10-40mm;在快速安装承重保温装饰一体复合板的表面一侧的室外装饰板层(1-2)为平直或带有均匀的竖直压痕,在泡沫混凝土层(1-7)内部带有均匀分布的竖向肋;The outdoor decorative board layer (1-2) is made of cement fiberboard with a thickness of 10-40mm; the outdoor decorative board layer (1-2) on the surface side of the fast-installing load-bearing, thermal insulation and decorative integrated composite board is straight or has a Uniform vertical indentation with evenly distributed vertical ribs inside the foam concrete layer (1-7);
所述泡沫混凝土层(1-7)的导热系数为0.06-0.08W/(m.K),其干体积密度为300-400kg/m3;The thermal conductivity of the foamed concrete layer (1-7) is 0.06-0.08W/(mK), and its dry bulk density is 300-400kg/m 3 ;
所述大孔纤维网(1-8)为聚丙烯纤维网、钢丝网、铁丝网,网眼直径为3-10mm;The macroporous fiber net (1-8) is polypropylene fiber net, steel wire net, barbed wire net, and the mesh diameter is 3-10mm;
所述保温拉结件(1-9)选择PVC拉结件、玻璃纤维拉结件、合成树脂拉结件或玄武岩纤维拉结件。The heat preservation tie (1-9) is selected from PVC tie, glass fiber tie, synthetic resin tie or basalt fiber tie.
以上所述仅是本实用新型的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本实用新型的保护范围。The above is only a preferred embodiment of the utility model, it should be pointed out that for those of ordinary skill in the art, without departing from the principle of the utility model, some improvements and modifications can also be made, these improvements and Retouching should also be regarded as the scope of protection of the present utility model.
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CN107806198A (en) * | 2017-11-30 | 2018-03-16 | 沈阳建筑大学 | The body composite board in-line wall of Fast Installation heat insulation decorative load-bearing one |
CN111749414A (en) * | 2020-07-27 | 2020-10-09 | 中建材行业生产力促进中心有限公司 | A kind of lightweight cement-based composite strip and its making method |
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CN107806198A (en) * | 2017-11-30 | 2018-03-16 | 沈阳建筑大学 | The body composite board in-line wall of Fast Installation heat insulation decorative load-bearing one |
CN111749414A (en) * | 2020-07-27 | 2020-10-09 | 中建材行业生产力促进中心有限公司 | A kind of lightweight cement-based composite strip and its making method |
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