CN207810671U - A kind of engine cylinder body turning mechanism - Google Patents
A kind of engine cylinder body turning mechanism Download PDFInfo
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- CN207810671U CN207810671U CN201820114573.0U CN201820114573U CN207810671U CN 207810671 U CN207810671 U CN 207810671U CN 201820114573 U CN201820114573 U CN 201820114573U CN 207810671 U CN207810671 U CN 207810671U
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Abstract
本实用新型提出了一种发动机缸体翻转机构,包括框架,框架底部设置有顶升气缸,顶升气缸旁边的框架上设置有减速电机,顶升气缸一侧的框架上设置有导向杆,顶升气缸的气缸杆顶部连接有两侧设置有若干凹槽的推板,框架顶部中央设置有翻转机构,框架中部推板处的凹槽处设置有由若干输送辊组成的输送线,输送辊一端通过轴承安装在输送线侧面,输送辊内侧的齿轮通过链条与电动机的输出轴相连。本实用新型的一种发动机缸体翻转机构,提高生产效率,节省劳动力资源,提高翻转机抓取和放置工件的准确性,减少翻转过程中的空间浪费,提高操作安全性。
The utility model proposes an engine cylinder turning mechanism, which includes a frame. A jacking cylinder is arranged at the bottom of the frame. The top of the cylinder rod of the lifting cylinder is connected with a push plate with several grooves on both sides, a turning mechanism is set in the center of the top of the frame, and a conveying line composed of several conveying rollers is set at the groove at the push plate in the middle of the frame. One end of the conveying roller The bearing is installed on the side of the conveyor line, and the gear inside the conveyor roller is connected with the output shaft of the motor through a chain. The engine cylinder turning mechanism of the utility model improves production efficiency, saves labor resources, improves the accuracy of grabbing and placing workpieces by the turning machine, reduces space waste in the turning process, and improves operation safety.
Description
技术领域technical field
本实用新型涉及一种翻转机构,具体涉及一种发动机缸体翻转机构。The utility model relates to an overturning mechanism, in particular to an engine cylinder overturning mechanism.
背景技术Background technique
随着工业4.0的施行,人工被机械所代替成为自动化行业的一大趋势,而翻转机是自动化生产线中的重要设备之一,利用特定的夹持装置,实现高效稳定的抓取、翻转并达到特定的生产生产目的。就目前看来还处于一个不断发展完善的过程中。在发动机缸体自动化生产线中,运用翻转机对发动机缸体进行翻转,同时到达下一工序前保证工件翻转过程中的稳定性,以及抓取和放置过程中的精确性,并且能够尽量节省翻转过程所占空间,这就要求翻转机对被翻转工件有高度精确的定位能力和稳定的翻转过程,并运用合适的翻转机构来节省翻转空间,实现高效率的翻转过程。With the implementation of Industry 4.0, the replacement of labor by machinery has become a major trend in the automation industry, and the turning machine is one of the important equipment in the automated production line. It uses a specific clamping device to achieve efficient and stable grabbing, turning and achieving specific production purposes. As far as it is concerned, it is still in a process of continuous development and improvement. In the automatic production line of the engine block, the turning machine is used to turn the engine block, and at the same time, it can ensure the stability of the workpiece turning process and the accuracy of the grabbing and placing process before reaching the next process, and can save the turning process as much as possible This requires the turning machine to have a highly accurate positioning capability and a stable turning process for the turned workpiece, and use a suitable turning mechanism to save the turning space and achieve a high-efficiency turning process.
发明内容Contents of the invention
为了解决上述问题,本实用新型提出了一种发动机缸体翻转机构。In order to solve the above problems, the utility model proposes an engine cylinder turning mechanism.
本实用新型的技术方案是:一种发动机缸体翻转机构,包括框架,框架底部设置有顶升气缸,顶升气缸旁边的框架上设置有减速电机,顶升气缸一侧的框架上设置有导向杆,顶升气缸的气缸杆顶部连接有两侧设置有若干凹槽的推板,框架顶部中央设置有翻转机构,框架中部推板处的凹槽处设置有由若干输送辊组成的输送线,输送辊一端通过轴承安装在输送线侧面,输送辊内侧的齿轮通过链条与电动机的输出轴相连;所述的翻转机构包括连杆,连杆中部下方设置有夹紧气缸,连杆底部两侧分别设置有手臂,手臂内侧设置有旋转气缸,旋转气缸的气缸杆末端连接有齿条,齿条与齿轮配合,齿轮通过连接轴与手臂外侧的手指相连。The technical scheme of the utility model is: an engine cylinder turning mechanism, including a frame, a jacking cylinder is arranged at the bottom of the frame, a deceleration motor is arranged on the frame next to the jacking cylinder, and a guide is arranged on the frame on the side of the jacking cylinder. The top of the cylinder rod of the jacking cylinder is connected with a push plate with several grooves on both sides, a turning mechanism is set in the center of the top of the frame, and a conveying line composed of several conveying rollers is set at the groove of the push plate in the middle of the frame. One end of the conveying roller is installed on the side of the conveying line through a bearing, and the gear inside the conveying roller is connected with the output shaft of the motor through a chain; An arm is provided, and a rotary cylinder is arranged on the inner side of the arm, and a rack is connected to the end of the cylinder rod of the rotary cylinder, and the rack is matched with the gear, and the gear is connected with the fingers on the outer side of the arm through a connecting shaft.
进一步地,所述的手臂与手指之间设置有限制手指的限位销,限位销旁边设置有接近开关。Further, a limit pin for restricting the finger is set between the arm and the finger, and a proximity switch is set beside the limit pin.
进一步地,所述的输送线上的输送辊为两排,其中一排输送辊通过链条与减速电机相连。Further, there are two rows of conveying rollers on the conveying line, and one row of conveying rollers is connected to the reduction motor through a chain.
进一步地,所述的推板末端设置有用于挡住发动机缸体的档停块。Further, the end of the push plate is provided with a stop block for blocking the engine cylinder.
进一步地,所述的框架侧面设置有控制器,所述的控制器用于控制减速电机、旋转气缸和夹紧气缸的运行。Further, a controller is provided on the side of the frame, and the controller is used to control the operation of the reduction motor, the rotating cylinder and the clamping cylinder.
有益效果Beneficial effect
本实用新型的一种发动机缸体翻转机构,提高生产效率,节省劳动力资源,提高翻转机抓取和放置工件的准确性,减少翻转过程中的空间浪费,提高操作安全性。The engine cylinder turning mechanism of the utility model improves production efficiency, saves labor resources, improves the accuracy of grabbing and placing workpieces by the turning machine, reduces space waste in the turning process, and improves operation safety.
附图说明Description of drawings
图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.
图2为翻转机构的示意图。Fig. 2 is a schematic diagram of the turning mechanism.
图3为翻转机构的正向剖视图。Fig. 3 is a front sectional view of the turning mechanism.
图4为翻转机构的反向剖视图。Fig. 4 is a reverse sectional view of the turning mechanism.
图中,1-框架、2-减速电机、3-输送线、4-翻转机构、5-推板、6-导向杆、7-顶升气缸、8-挡停块、4-1-手臂、4-2-连杆、4-3-夹紧气缸、4-4-手指、4-5-旋转气缸、4-6-齿条、4-7-齿轮、4-8-接近开关、4-9-限位销。In the figure, 1-frame, 2-reduction motor, 3-conveyor line, 4-overturning mechanism, 5-push plate, 6-guide rod, 7-jacking cylinder, 8-stop block, 4-1-arm, 4-2-connecting rod, 4-3-clamping cylinder, 4-4-finger, 4-5-rotating cylinder, 4-6-rack, 4-7-gear, 4-8-proximity switch, 4- 9 - limit pin.
具体实施方式Detailed ways
下面结合附图对本实用新型的一种发动机缸体翻转机构作详细说明。A kind of engine block turning mechanism of the present utility model is described in detail below in conjunction with accompanying drawing.
如图1、图2、图3和图4所示,一种发动机缸体翻转机构4,包括框架1,框架1底部设置有顶升气缸7,顶升气缸7旁边的框架1上设置有减速电机2,顶升气缸7一侧的框架1上设置有导向杆6,顶升气缸7的气缸杆顶部连接有两侧设置有若干凹槽的推板5,框架1顶部中央设置有翻转机构4,框架1中部推板5处的凹槽处设置有由若干输送辊组成的输送线3,输送辊一端通过轴承安装在输送线3侧面,输送辊内侧的齿轮4-7通过链条与电动机的输出轴相连;所述的翻转机构4包括连杆4-2,连杆4-2中部下方设置有夹紧气缸4-3,连杆4-2底部两侧分别设置有手臂4-1,手臂4-1内侧设置有旋转气缸4-5,旋转气缸4-5的气缸杆末端连接有齿条4-6,齿条4-6与齿轮4-7配合,齿轮4-7通过连接轴与手臂4-1外侧的手指4-4相连;所述的手臂4-1与手指4-4之间设置有限制手指4-4的限位销4-9,限位销4-9旁边设置有接近开关4-8;所述的输送线3上的输送辊为两排,其中一排输送辊通过链条与减速电机2相连;所述的推板5末端设置有用于挡住发动机缸体的档停块;所述的框架1侧面设置有控制器,所述的控制器用于控制减速电机2、旋转气缸4-5和夹紧气缸4-3的运行。As shown in Fig. 1, Fig. 2, Fig. 3 and Fig. 4, an engine block turning mechanism 4 includes a frame 1, a jacking cylinder 7 is arranged at the bottom of the frame 1, and a deceleration device is arranged on the frame 1 next to the jacking cylinder 7. The motor 2, the frame 1 on one side of the jacking cylinder 7 is provided with a guide rod 6, the top of the cylinder rod of the jacking cylinder 7 is connected with a push plate 5 with several grooves on both sides, and the center of the top of the frame 1 is provided with a turning mechanism 4 , the groove at the push plate 5 in the middle of the frame 1 is provided with a conveying line 3 composed of several conveying rollers, one end of the conveying roller is installed on the side of the conveying line 3 through a bearing, and the gear 4-7 inside the conveying roller passes through the output of the chain and the motor The shafts are connected; the turning mechanism 4 includes a connecting rod 4-2, a clamping cylinder 4-3 is arranged under the middle part of the connecting rod 4-2, and an arm 4-1 and an arm 4 are respectively arranged on both sides of the bottom of the connecting rod 4-2. The inner side of -1 is provided with a rotary cylinder 4-5, the end of the cylinder rod of the rotary cylinder 4-5 is connected with a rack 4-6, the rack 4-6 cooperates with the gear 4-7, and the gear 4-7 is connected to the arm 4 through the connecting shaft The fingers 4-4 on the outside of -1 are connected; the limit pin 4-9 for limiting the finger 4-4 is set between the arm 4-1 and the finger 4-4, and a proximity switch is set next to the limit pin 4-9 4-8; the conveying rollers on the conveying line 3 are two rows, and one row of conveying rollers is connected to the reduction motor 2 through a chain; the end of the push plate 5 is provided with a stop block for blocking the engine block; The side of the frame 1 is provided with a controller, and the controller is used to control the operation of the reduction motor 2, the rotating cylinder 4-5 and the clamping cylinder 4-3.
输送线3带动发动机缸体运动,当运动到推板5位置时挡停块8升起,减速电机2停止工作,输送线3和发动机缸体停止运动,顶升气缸7将推板5顶起,推板5上的发动机缸体也同时上升,上升停止后夹紧气缸4-3通过连杆4-2带动手臂4-1将发动机缸体加紧,顶升气缸7带动推板5下降,旋转气缸4-5推动手臂4-1中的齿条4-6与齿轮4-7传动,使手指4-4旋转180°,接近开关4-8控制手指4-4的旋转范围,限位销4-9防止手指4-4旋转超程,旋转后顶升气缸7再次将推板5顶起,夹紧气缸4-3带动手臂4-1将发动机缸体松开,顶升气缸7下降,发动机缸体随着推板5下降到输送线3,减速电机2开始工作,输送线3将发动机缸体运输到下一工位,重复此过程。The conveying line 3 drives the engine cylinder to move, when it moves to the position of the push plate 5, the stop block 8 rises, the gear motor 2 stops working, the conveying line 3 and the engine cylinder stop moving, and the jacking cylinder 7 lifts the push plate 5 , the engine block on the push plate 5 also rises at the same time. After the rise stops, the clamping cylinder 4-3 drives the arm 4-1 to tighten the engine block through the connecting rod 4-2, and the jacking cylinder 7 drives the push plate 5 to descend and rotate. Cylinder 4-5 pushes rack 4-6 and gear 4-7 transmission in arm 4-1 to make finger 4-4 rotate 180°, proximity switch 4-8 controls the rotation range of finger 4-4, limit pin 4 -9 prevents fingers 4-4 from rotating overtravel. After rotation, jacking cylinder 7 lifts push plate 5 again, and clamping cylinder 4-3 drives arm 4-1 to loosen the engine block, jacking cylinder 7 descends, and the engine The cylinder block descends to the conveying line 3 along with the push plate 5, the reduction motor 2 starts to work, and the conveying line 3 transports the engine cylinder block to the next station, and repeats this process.
以上所述,仅是本实用新型的较佳实施例而已,并非对本实用新型作任何形式上的限制,虽然本实用新型已以较佳实施例揭露如上,然而并非用以限定本实用新型,任何熟悉本专业的技术人员,在不脱离本实用新型技术方案范围内,当可利用上述揭示的技术内容作出些许更动或修饰为等同变化的等效实施例,但凡是未脱离本实用新型技术方案的内容,依据本实用新型的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本实用新型技术方案的范围内。The above are only preferred embodiments of the utility model, and are not intended to limit the utility model in any form. Although the utility model has been disclosed as above with preferred embodiments, it is not intended to limit the utility model. Any Those who are familiar with this profession, without departing from the scope of the technical solution of the present utility model, may use the technical content disclosed above to make some changes or modify equivalent embodiments with equivalent changes, but all the technical solutions of the utility model do not depart from the scope of the utility model. Any simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the utility model still belong to the scope of the technical solution of the utility model.
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| CN201820114573.0U CN207810671U (en) | 2018-01-24 | 2018-01-24 | A kind of engine cylinder body turning mechanism |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109604836A (en) * | 2018-11-29 | 2019-04-12 | 深圳泰德激光科技有限公司 | Plate automatic cutting device |
| CN109941710A (en) * | 2019-04-19 | 2019-06-28 | 玉柴联合动力股份有限公司 | A kind of rotating clamping device and operating method of engine cylinder body bayonet test |
| CN111689192A (en) * | 2019-03-14 | 2020-09-22 | 北京航天斯达科技有限公司 | Online automatic barrel turning mechanism and operation method |
| CN112077781A (en) * | 2020-10-12 | 2020-12-15 | 于海松 | Automatic turning device of automobile engine |
| CN112917234A (en) * | 2021-02-26 | 2021-06-08 | 南京吉马数控设备有限公司 | Numerical control lathe for machining inner spherical surface of differential shell |
| CN116116792A (en) * | 2022-12-28 | 2023-05-16 | 力鼎智能装备(青岛)集团有限公司 | Engine cylinder cleaning machine |
-
2018
- 2018-01-24 CN CN201820114573.0U patent/CN207810671U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109604836A (en) * | 2018-11-29 | 2019-04-12 | 深圳泰德激光科技有限公司 | Plate automatic cutting device |
| CN111689192A (en) * | 2019-03-14 | 2020-09-22 | 北京航天斯达科技有限公司 | Online automatic barrel turning mechanism and operation method |
| CN109941710A (en) * | 2019-04-19 | 2019-06-28 | 玉柴联合动力股份有限公司 | A kind of rotating clamping device and operating method of engine cylinder body bayonet test |
| CN109941710B (en) * | 2019-04-19 | 2024-04-30 | 玉柴联合动力股份有限公司 | Rotary clamping device for detecting bayonet of engine cylinder body and operation method |
| CN112077781A (en) * | 2020-10-12 | 2020-12-15 | 于海松 | Automatic turning device of automobile engine |
| CN112917234A (en) * | 2021-02-26 | 2021-06-08 | 南京吉马数控设备有限公司 | Numerical control lathe for machining inner spherical surface of differential shell |
| CN116116792A (en) * | 2022-12-28 | 2023-05-16 | 力鼎智能装备(青岛)集团有限公司 | Engine cylinder cleaning machine |
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Address after: 266000 Room 306, Block B, Pioneer Building, No. 1 Zhidao Road, Qingdao High-tech Zone, Shandong Province Patentee after: Liding intelligent equipment (Qingdao) Group Co.,Ltd. Address before: 266000 Room 306, Block B, Pioneer Building, No. 1 Zhidao Road, Qingdao High-tech Zone, Shandong Province Patentee before: QINGDAO LEADING AUTOMATION EQUIPMENT Co.,Ltd. |
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Granted publication date: 20180904 |