CN207808121U - 一种串联式密炼机 - Google Patents
一种串联式密炼机 Download PDFInfo
- Publication number
- CN207808121U CN207808121U CN201820137897.6U CN201820137897U CN207808121U CN 207808121 U CN207808121 U CN 207808121U CN 201820137897 U CN201820137897 U CN 201820137897U CN 207808121 U CN207808121 U CN 207808121U
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- Prior art keywords
- mixer
- dust
- rotor
- pipe
- extraction unit
- Prior art date
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- 238000000605 extraction Methods 0.000 claims abstract description 28
- 239000000463 material Substances 0.000 claims abstract description 22
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances data:image/svg+xml;base64,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 data:image/svg+xml;base64,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 O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 19
- 238000007791 dehumidification Methods 0.000 claims abstract description 11
- OKTJSMMVPCPJKN-UHFFFAOYSA-N carbon Chemical compound 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[C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 4
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- 239000000428 dust Substances 0.000 abstract description 12
- 239000002994 raw material Substances 0.000 abstract description 10
- 238000010586 diagram Methods 0.000 description 4
- 229910052799 carbon Inorganic materials 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
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- 230000004048 modification Effects 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/74—Mixing; Kneading using other mixers or combinations of mixers, e.g. of dissimilar mixers ; Plant
- B29B7/7476—Systems, i.e. flow charts or diagrams; Plants
- B29B7/7495—Systems, i.e. flow charts or diagrams; Plants for mixing rubber
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/02—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
- B29B7/06—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices
- B29B7/10—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary
- B29B7/18—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary with more than one shaft
- B29B7/183—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary with more than one shaft having a casing closely surrounding the rotors, e.g. of Banbury type
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/02—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
- B29B7/06—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices
- B29B7/10—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary
- B29B7/18—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary with more than one shaft
- B29B7/183—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary with more than one shaft having a casing closely surrounding the rotors, e.g. of Banbury type
- B29B7/186—Rotors therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/74—Mixing; Kneading using other mixers or combinations of mixers, e.g. of dissimilar mixers ; Plant
- B29B7/7461—Combinations of dissimilar mixers
Abstract
一种串联式密炼机，包括密炼室、储料箱、抽气管、除湿柜、干燥室、吸附室、压缩机、密炼机前转子、密炼机后转子、永磁电动机、底座、出料口、风机、除尘装置、电机、电机箱、吸尘管、水箱、搅拌叶、旋转轴、出风口、排污管、排污阀、支撑杆、支撑板、进料口；所述密炼室上方设有储料箱与除湿装置，除湿装置位于储料箱的左端，所述密炼室内部的风机通过吸尘管连接除尘装置，橡胶原料落入储料箱后，通过除湿装置将潮湿原料中的水分带走，避免潮湿的橡胶原料影响后续的加工效果；除尘装置使得气流中的粉尘充分与清水充分混合，提高了粉尘的吸附效果；整个装置结构简单，布局合理，能够有效吸收密炼机工作过程中产的粉尘。
Description
一种串联式密炼机
技术领域
[0001]本实用新型涉及密炼机设备领域，具体是一种串联式密炼机。
背景技术
[0002]密闭式练胶机简称密炼机，又称捏炼机，主要用于橡胶的塑炼和混炼。密炼机是一 种设有一对特定形状并相对回转的转子、在可调温度和压力的密闭状态下间隙性地对聚合 物材料进行塑炼和混炼的机械，主要由密炼室、转子、转子密封装置、加料压料装置、卸料装 置、传动装置及机座等部分组成。
[0003]现有技术中的密炼设备仅具有塑炼或混炼的单一功能，无法对橡胶进行一体化的 塑炼及混炼操作;潮湿的原料会影响加工的后续效果;现有的密炼机在密炼过程中会产生 大量的粉尘，粉尘会影响密炼机的运转以及橡胶的生产质量，并且排出去的空气会对环境 造成污染。 实用新型内容
[0004]本实用新型的目的在于提供一种串联式密炼机，以解决上述背景技术中提出的问 题。
[0005]为实现上述目的，本实用新型提供如下技术方案：
[0006] —种串联式密炼机，包括密炼室、挡板、储料箱、抽气管、除湿柜、干燥室、吸附室、 压缩机、密炼机前转子、密炼机后转子、永磁电动机、底座、出料口、风机、除尘装置、电机、电 机箱、吸尘管、水箱、搅拌叶、旋转轴、出风口、排污管、排污阀、支撑杆、支撑板、进料口；所述 密炼室顶部设有挡板，挡板上方安装有储料箱，储料箱顶部设有进料口；所述储料箱左端安 装有除湿装置，除湿装置包括抽气管、除湿柜、干燥室、吸附室、压缩机;所述抽气管的一端 穿入储料箱内，抽气管的另一端连接压缩机，压缩机上方通过管道连接除湿柜，所述除湿柜 内部设有干燥室与吸附室，吸附室位于干燥室上方；
[0007]所述密炼室内部设有密炼机前转子、密炼机后转子、永磁电动机，密炼机前转子和 密炼机后转子并列安装在密炼室内部，所述永磁电动机分别安装在密炼机前转子和密炼机 后转子内部；
[0008]所述密炼室下端设有底座，所述密炼室内部右上角处安装有风机，风机端部设有 除尘装置，除尘装置包括电机、电机箱、吸尘管、水箱、搅拌叶、旋转轴、出风口；所述风机通 过吸尘管连接至水箱内部，所述除尘装置内表面安装有电机箱，电机箱内部安装有电机，电 机的端部通过旋转轴连接搅拌叶，旋转轴连接搅拌叶伸进水箱内部;所述除尘装置右上角 出设有出风口，除尘装置右下角处设有排污管，排污管上安装有排污阀。
[0009]进一步的，所述密炼室左端设有出料口。
[0010]进一步的，所述吸附室内部设有活性炭过滤器。
[0011]进一步的，所述干燥室内部设有干燥剂。
[0012]进一步的，所述除尘装置底部设有支撑板。
[0013]进一步的，所述支撑板下方设有支撑杆，除尘装置通过支撑杆连接底座。
[0014]、与现有技术相比，本实用新型的有益效果是:通过除湿装置将潮湿原料中的水分 带走，避免潮$的橡胶原料影响后续的加工效果；除尘装置使得气流中的粉尘充分与清水 充分混合，提尚了粉尘的吸附效果;整个装置结构简单，布局合理，能够有效吸收密炼机工 作过程中产的粉尘，改善了操作人员的工作环境，减少了环境污染，实用性强。
附图说明
[0015]下面将结合本实用新型实施例中的附图，对本实用新型实施例中的技术方案进行 清楚、完整地描述，显然，所描述的实施例仅仅是本实用新型一部分实施例，而不是全部的 实施例。基于本实用新型中的实施例，本领域普通技术人员在没有做出创造性劳动前提下 所获得的所有其他实施例，都属于本实用新型保护的范围。
[0016]图1为一种串联式密炼机结构示意图。
[0017]图2为一种串联式密炼机内部结构示意图。
[0018]图3为一种串联式密炼机的除尘装置结构示意图。
[0019]图4为一种串联式密炼机的除湿柜内部结构示意图。
[0020]图中所示：密炼室1、挡板2、储料箱3、抽气管4、除湿柜41、干燥室42、吸附室43、压 缩机5、密炼机前转子6、密炼机后转子7、永磁电动机8、底座9、出料口 1 〇、风机i丨、除尘装置 12、电机121、电机箱122、吸尘管123、水箱124、搅拌叶125、旋转轴126、出风口 127、排污管 I28、排污阀129、支撑杆13、支撑板14、进料口 15。
具体实施方式
[0021 ]请参阅图卜4，本实用新型实施例中，一种串联式密炼机，包括密炼室丨、挡板2、储 料箱3、抽气管4、除湿柜41、干燥室42、吸附室43、压缩机5、密炼机前转子e、密炼机后转子7、 永磁电动机8、底座9、出料口 10、风机11、除尘装置12、电机121、电机箱122、吸尘管123、水箱 124、搅拌叶125、旋转轴126、出风口 127、排污管128、排污阀129、支撑杆13、支撑板14、进料 口 I5;所述密炼室1顶部设有挡板2，挡板2上方安装有储料箱3，所述储料箱3用于放置橡胶 原料，储料箱3顶部设有进料口 15;所述储料箱3左端安装有除湿装置，除湿装置包括抽气管 4、除湿柜41、干燥室42、吸附室43、压缩机5;所述抽气管4的一端穿入储料箱3内，抽气管4的 另一端连接压缩机5,压缩机5上方通过管道连接除湿柜41，所述除湿柜41内部设有干燥室 42与吸附室43,吸附室43内部设有活性炭过滤器，吸附室43位于干燥室42上方，所述干燥室 42内部设有干燥剂;使用人员运行压缩机5,压缩机5通过抽气管4将储料箱3内部的空气抽 出，压缩将空气从管道输入至除湿柜41，除湿柜41内部的干燥室42对空气进行干燥，吸附室 43吸收空气内部的颗粒杂质，除湿装置可将潮湿原料中的水分带走，避免潮湿的橡胶原^ 影响后续的加工效果。 ^
[0022]所述密炼室4内部设有密炼机前转子6、密炼机后转子7、永磁电动机8，密炼机前转 子6和密炼机后转子6并列安装在密炼室1内部，所述永磁电动机8分别安装在密炼机前转子 6和密炼机后转子7内部并直接连接驱动密炼机前转子6和密炼机后转子7转动，密炼机工作 时，永磁电动机8转动，并驱动密炼机前转子6和密炼机后转子7进行转动，使被加工的原料 在密炼室1、密炼机前转子6以及密炼机后转子7之间的间隙中得到拉伸、剪切以及混合^方 式的炼制。
[0023] 所述密炼室1下端设有底座9，所述密炼室1内部右上角处安装有风机11，风机11端 部设有除尘装置12,除尘装置12包括电机121、电机箱122、吸尘管123、水箱124、搅拌叶125、 旋转轴126、出风口 127;所述风机11通过吸尘管123连接至水箱1M内部，所述除尘装置I2内 表面安装有电机箱122,电机箱122内部安装有电机121，电机121的端部通过旋转轴I26连接 搅拌叶125,旋转轴126连接搅拌叶125伸进水箱124内部;所述除尘装置12右上角出设有出 风口 127,所述除尘装置12底部设有支撑板13,支撑板13下方设有支撑杆14,所述除尘装置 12通过支撑杆14连接底座9,除尘装置12右下角处设有排污管128,排污管128上安装有排污 阀 129〇
[0024]所述风机11将密炼室1的尘土杂质吸入，吸入后的尘土杂质通过吸尘管123落入水 箱124内部，电机121启动，电机121通过旋转轴126带动搅拌叶125开始转动，搅拌叶125开始 对水进行搅拌，使灰尘更好的融入水中，处理完的污水可通过排污管12S排出，从而达到了 可除尘的效果。
[0025] 所述密炼室1左端设有出料口 10。
[0026]尽管参照前述实施例对本实用新型进行了详细的说明，对于本领域的技术人员来 说，其依然可以对前述各实施例所记载的技术方案进行修改，或者对其中部分技术特征进 行等同替换，凡在本实用新型的精神和原则之内，所作的任何修改、等同替换、改进等，均应 包含在本实用新型的保护范围之内。
Claims (6)
1.一种串联式密炼机，包括密炼室、挡板、储料箱、抽气管、除湿柜、干燥室、吸附室、压 缩机、密炼机前转子、密炼机后转子、永磁电动机、底座、出料口、风机、除尘装置、电机、电机 箱、吸尘管、水箱、搅拌叶、旋转轴、出风口、排污管、排污阀、支撑杆、支撑板、进料口；其特征 在于所述密炼室顶部设有挡板，挡板上方安装有储料箱，储料箱顶部设有进料口；所述储料 相左)而女装有除湿装置，除湿装置包括抽气管、除湿柜、干燥室、吸附室、压缩机;所述抽气 管的一端穿入储料箱内，抽气管的另一端连接压缩机，压缩机上方通过管道连接除湿柜，所 述除湿柜内部设有干燥室与吸附室，吸附室位于干燥室上方； 所述密炼室内部设有密炼机前转子、密炼机后转子、永磁电动机，密炼机前转子和密炼 机后转子并列安装在密炼室内部，所述永磁电动机分别安装在密炼机前转子和密炼机后转 子内部； 所述密炼室下端设有底座，所述密炼室内部右上角处安装有风机，风机端部设有除尘 装置，除尘装置包括电机、电机箱、吸尘管、水箱、搅拌叶、旋转轴、出风口；所述风机通过吸 尘管连接至水箱内部，所述除尘装置内表面安装有电机箱，电机箱内部安装有电机，电机的 端部通过旋转轴连接搅拌叶，旋转轴连接搅拌叶伸进水箱内部;所述除尘装置右上角出设 有出风口，除尘装置右下角处设有排污管，排污管上安装有排污阀。
2. 如权利要求1所述的一种串联式密炼机，其特征在于所述密炼室左端设有出料口。
3. 如权利要求1所述的一种串联式密炼机，其特征在于所述吸附室内部设有活性炭过 滤器。
4. 如权利要求1所述的一种串联式密炼机，其特征在于所述千燥室内部设有干燥剂。
5. 如权利要求1所述的一种串联式密炼机，其特征在于所述除尘装置底部设有支撑板。
6. 如权利要求5所述的一种串联式密炼机，其特征在于所述支撑板下方设有支撑杆，除 尘装置通过支撑杆连接底座。
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