CN207807217U - A kind of axially position device for turning shaft-like workpiece - Google Patents
A kind of axially position device for turning shaft-like workpiece Download PDFInfo
- Publication number
- CN207807217U CN207807217U CN201820183077.0U CN201820183077U CN207807217U CN 207807217 U CN207807217 U CN 207807217U CN 201820183077 U CN201820183077 U CN 201820183077U CN 207807217 U CN207807217 U CN 207807217U
- Authority
- CN
- China
- Prior art keywords
- shaft
- connecting rod
- pin hole
- workpiece
- pin
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Landscapes
- Drilling And Boring (AREA)
- Gripping On Spindles (AREA)
Abstract
Description
技术领域technical field
本实用新型属于车削加工装夹工装技术领域,具体地说,它涉及一种用于车削轴类工件的轴向定位器。The utility model belongs to the technical field of clamping tooling for turning, in particular it relates to an axial positioner for turning shaft workpieces.
背景技术Background technique
我们在车削加工过程中,轴类零件是最常见的加工类型。在车削加工轴类工件时,特别是较长的零件,工件伸出卡爪的长度,只能通过钢板尺或深度卡尺测量出来,但受制于卡爪夹紧过程工件易轴向移动,造成加工零件伸出的长度无法实现精确控制,即无法实现前端精确定位。或者采用锁定尾座,来回摇动尾座手柄通过观察刻度的方式进行重复定位,不仅费时费力而且容易摇错刻度。所以通常的做法是,将轴类零件的长度方向的尺寸留余量,待零件其它尺寸加工完成后,再将长度尺寸加工到技术要求。上述工艺方法的缺点是:(1)工序流程长;(2)零件端面需多次加工;(3)由于最后加工零件总长,需兼顾其它多个长度方向尺寸的相关性,造成测量困难,易出现尺寸超差;(4)已加工表面需多次装夹,易造成表面划痕,已发生表面质量问题。以上前两个缺点使加工效率降低,后两个缺点使加工过程中易出现质量问题。In our turning process, shaft parts are the most common type of processing. When turning shaft workpieces, especially long parts, the length of the workpiece protruding from the jaws can only be measured by a steel ruler or depth caliper, but it is subject to the axial movement of the workpiece during the jaw clamping process, resulting in machining The protruding length of the part cannot be precisely controlled, that is, the precise positioning of the front end cannot be achieved. Or lock the tailstock, shake the tailstock handle back and forth to perform repeated positioning by observing the scale, which is not only time-consuming and laborious, but also easy to shake the wrong scale. Therefore, the usual practice is to leave a margin for the length dimension of the shaft parts, and then process the length dimension to meet the technical requirements after the other dimensions of the parts are processed. The disadvantages of the above process method are: (1) the process flow is long; (2) the end face of the part needs to be processed multiple times; (3) due to the total length of the final processed part, it is necessary to take into account the correlation of other dimensions in the length direction, which makes measurement difficult and easy. The size is out of tolerance; (4) The processed surface needs to be clamped multiple times, which is easy to cause surface scratches and surface quality problems have occurred. The above first two shortcomings reduce the processing efficiency, and the latter two shortcomings make quality problems prone to occur in the processing process.
实用新型内容Utility model content
针对车削轴类工件的轴向定位的工艺状况和存在的缺点,本实用新型提供一种用于车削轴类工件的轴向定位器。Aiming at the technical conditions and existing shortcomings of the axial positioning of turning shaft workpieces, the utility model provides an axial positioner for turning shaft workpieces.
本实用新型内容的目的通过以下技术方案予以实现:The purpose of the utility model content is achieved by the following technical solutions:
一种用于车削轴类工件的轴向定位器,包括接杆1、T型连杆2、定位滑轮3、转轴4、销轴5和铆钉6。所述接杆1为圆柱体杆,一端设有定位轴颈14,另一端沿轴向设有开口槽11,且在开口槽11端沿径向设有第一销孔12和第二销孔13,所述第一销孔12和第二销孔13分别贯穿开口槽11,并且和开口槽11相垂直。An axial positioner for turning shaft workpieces, comprising a connecting rod 1, a T-shaped connecting rod 2, a positioning pulley 3, a rotating shaft 4, a pin shaft 5 and a rivet 6. The connecting rod 1 is a cylindrical rod, one end is provided with a positioning journal 14, and the other end is provided with an open slot 11 along the axial direction, and a first pin hole 12 and a second pin hole are provided radially at the end of the open slot 11 13 , the first pin hole 12 and the second pin hole 13 respectively pass through the opening slot 11 and are perpendicular to the opening slot 11 .
所述T型连杆2为竖直板和水平板组成的T形结构板,竖直板垂直连接于水平板的中间位置,水平板的中间设有第三销孔21,水平板的左端设有穿轴孔22,水平板的右端设有第二卡槽24,且第二卡槽24的开口方向向上,竖直板的上端设有第一卡槽23,且第一卡槽23的开口方向向右侧。The T-shaped connecting rod 2 is a T-shaped structural plate composed of a vertical plate and a horizontal plate. The vertical plate is vertically connected to the middle position of the horizontal plate. The third pin hole 21 is provided in the middle of the horizontal plate, and the left end of the horizontal plate is provided with There is a shaft hole 22, the right end of the horizontal plate is provided with a second draw-in groove 24, and the opening direction of the second draw-in groove 24 is upward, and the upper end of the vertical plate is provided with a first draw-in groove 23, and the opening of the first draw-in groove 23 direction to the right.
装配时,所述T型连杆2插入开口槽11,利用转轴4通过第三销孔21和第一销孔12将T型连杆2连接在接杆1上,利用销轴5将定位滑轮3连接在穿轴孔22上,铆钉6铆接在第二销孔13中。During assembly, the T-shaped connecting rod 2 is inserted into the opening groove 11, the T-shaped connecting rod 2 is connected to the connecting rod 1 through the third pin hole 21 and the first pin hole 12 by the rotating shaft 4, and the positioning pulley is positioned by the pin shaft 5. 3 is connected to the shaft hole 22, and the rivet 6 is riveted in the second pin hole 13.
使用时,所述定位轴颈14夹持在尾座接头中,首件圆轴工件夹持在车床的三爪卡盘中,用深度游标卡尺测量并确定首件圆轴工件长度方向的夹持位置后,锁紧三爪卡盘并夹紧圆轴工件,将T型连杆2的水平板向左转动到水平状态,移动车床尾座让定位滑轮3抵住圆轴工件的右端端面,锁紧车床尾座,将T型连杆2的水平板向右转动到竖直状态,开动车床切削首件圆轴工件。后续加工与首件相同的圆轴工件,将T型连杆2的水平板向左转动到水平状态,将圆轴工件的右端端面抵住定位滑轮3,锁紧三爪卡盘并夹紧圆轴工件,将T型连杆2的水平板向右转动到竖直状态,开动车床切削圆轴工件,依此循环,提高圆轴工件的装夹速度。When in use, the positioning journal 14 is clamped in the tailstock joint, the first circular shaft workpiece is clamped in the three-jaw chuck of the lathe, and the clamping position in the length direction of the first circular shaft workpiece is measured and determined with a depth vernier caliper Finally, lock the three-jaw chuck and clamp the round shaft workpiece, turn the horizontal plate of the T-shaped connecting rod 2 to the left to the horizontal state, move the tailstock of the lathe so that the positioning pulley 3 touches the right end face of the round shaft workpiece, and lock Tighten the tailstock of the lathe, turn the horizontal plate of the T-shaped connecting rod 2 to the right to a vertical state, and start the lathe to cut the first round shaft workpiece. Subsequent processing of the same round shaft workpiece as the first piece, turn the horizontal plate of the T-shaped connecting rod 2 to the left to the horizontal state, put the right end face of the round shaft workpiece against the positioning pulley 3, lock the three-jaw chuck and clamp it For the circular shaft workpiece, turn the horizontal plate of the T-shaped connecting rod 2 to the right to the vertical state, start the lathe to cut the circular shaft workpiece, and cycle accordingly to increase the clamping speed of the circular shaft workpiece.
进一步限定的技术方安如下:Further defined technical aspects are as follows:
所述第三销孔21与第二卡槽24的中心距等于第三销孔21与第一卡槽23的中心距,并且等于第一销孔12和第二销孔13的中心距。The center distance between the third pin hole 21 and the second locking slot 24 is equal to the center distance between the third pin hole 21 and the first locking slot 23 , and equal to the center distance between the first pin hole 12 and the second pin hole 13 .
所述第一卡槽23和第二卡槽24的槽底底部均为半圆形圆弧面,且第一卡槽23和第二卡槽24与铆钉6外圆为间隙配合。The bottoms of the first locking groove 23 and the second locking groove 24 are both semicircular arc surfaces, and the first locking groove 23 and the second locking groove 24 are in clearance fit with the outer circle of the rivet 6 .
所述第三销孔21与转轴4为间隙配合,转轴4与第一销孔12为过盈配合。The third pin hole 21 is a clearance fit with the rotating shaft 4 , and the rotating shaft 4 is an interference fit with the first pin hole 12 .
所述定位滑轮3设有销轴孔31,且销轴孔31与销轴5为间隙配合。销轴5与穿轴孔22为过盈配合。The positioning pulley 3 is provided with a pin shaft hole 31, and the pin shaft hole 31 and the pin shaft 5 are clearance fit. The bearing pin 5 is an interference fit with the shaft passing hole 22 .
所述定位滑轮3外圆上设有倒角32,安装时所述倒角32一侧朝向车床刀架方向。A chamfer 32 is provided on the outer circle of the positioning pulley 3 , and one side of the chamfer 32 faces the direction of the tool rest of the lathe during installation.
所述销轴5的一端设有半球形盖帽,半球形盖帽限制定位滑轮3的轴向位移。One end of the pin shaft 5 is provided with a hemispherical cap, and the hemispherical cap restricts the axial displacement of the positioning pulley 3 .
加工新的圆轴工件,所述新的圆轴工件与所述首件圆轴工件的长度尺寸不同,且为批量加工时,仅需要调整车床尾座与三爪卡盘之间的距离。When processing a new round-shaft workpiece, the length of the new round-shaft workpiece is different from that of the first round-shaft workpiece, and it is processed in batches, only the distance between the tailstock of the lathe and the three-jaw chuck needs to be adjusted.
本实用新型的有益技术效果是:The beneficial technical effect of the utility model is:
(1)采用T型连杆结构,实现车削轴类工件的轴向定位,安全可靠。(1) The T-shaped connecting rod structure is adopted to realize the axial positioning of the turning shaft workpiece, which is safe and reliable.
(2)实现轴类工件前端高效定位,有效保证工件轴向尺寸精度要求。(2) Realize the high-efficiency positioning of the front end of the shaft workpiece, and effectively ensure the accuracy requirements of the axial dimension of the workpiece.
(3)减少了装夹次数及加工步骤,提高了加工效率。(3) The number of clamping times and processing steps are reduced, and the processing efficiency is improved.
附图说明Description of drawings
图1为本实用新型结构示意图。Fig. 1 is the structural representation of the utility model.
图2为本实用新型接杆纵向剖面图。Fig. 2 is a longitudinal sectional view of the connecting rod of the present utility model.
图3为本实用新型T型连杆结构示意图。Fig. 3 is a schematic diagram of the structure of the T-shaped connecting rod of the present invention.
图4为本实用新型定位滑轮结构示意图。Fig. 4 is a structural schematic diagram of the positioning pulley of the present invention.
图5为本实用新型使用状态示意图(T型连杆处于定位状态)。Fig. 5 is a schematic diagram of the usage state of the utility model (the T-shaped connecting rod is in the positioning state).
图6为本实用新型使用状态示意图(T型连杆处于收起状态)。Figure 6 is a schematic view of the utility model in use (the T-shaped connecting rod is in a retracted state).
上图中序号:接杆1、开口槽11、第一销孔12、第二销孔13、定位轴颈14、T型连杆2、第三销孔21、穿轴孔22、第一卡槽23、第二卡槽24、定位滑轮3、销轴孔31、倒角32、转轴4、销轴5、铆钉6、圆轴工件7、三爪卡盘8、尾座接头9、车刀10。Serial number in the above picture: connecting rod 1, opening slot 11, first pin hole 12, second pin hole 13, positioning journal 14, T-shaped connecting rod 2, third pin hole 21, shaft penetration hole 22, first card Slot 23, second card slot 24, positioning pulley 3, pin hole 31, chamfer 32, rotating shaft 4, pin shaft 5, rivet 6, round shaft workpiece 7, three-jaw chuck 8, tailstock joint 9, turning tool 10.
具体实施方法Specific implementation method
下面结合附图,通过实施例对本实用新型作进一步说明。Below in conjunction with accompanying drawing, the utility model is further described by embodiment.
实施例一Embodiment one
参见图1~图4,一种用于车削轴类工件的轴向定位器,包括接杆1、T型连杆2、定位滑轮3、转轴4、销轴5和铆钉6。Referring to FIGS. 1 to 4 , an axial positioner for turning shaft workpieces includes a connecting rod 1 , a T-shaped connecting rod 2 , a positioning pulley 3 , a rotating shaft 4 , a pin shaft 5 and a rivet 6 .
所述接杆1为圆柱体杆,一端设有定位轴颈14,另一端沿轴向设有开口槽11,且在开口槽11端沿径向设有第一销孔12和第二销孔13,所述第一销孔12和第二销孔13分别贯穿开口槽11,并且和开口槽11相垂直。The connecting rod 1 is a cylindrical rod, one end is provided with a positioning journal 14, and the other end is provided with an open slot 11 along the axial direction, and a first pin hole 12 and a second pin hole are provided radially at the end of the open slot 11 13 , the first pin hole 12 and the second pin hole 13 respectively pass through the opening slot 11 and are perpendicular to the opening slot 11 .
所述T型连杆2为竖直板和水平板组成的T形结构板,竖直板垂直连接于水平板的中间位置,水平板的中间设有第三销孔21,水平板的左端设有穿轴孔22,水平板的右端设有第二卡槽24,且第二卡槽24的开口方向向上,竖直板的上端设有第一卡槽23,且第一卡槽23的开口方向向右侧。The T-shaped connecting rod 2 is a T-shaped structural plate composed of a vertical plate and a horizontal plate. The vertical plate is vertically connected to the middle position of the horizontal plate. The third pin hole 21 is provided in the middle of the horizontal plate, and the left end of the horizontal plate is provided with There is a shaft hole 22, the right end of the horizontal plate is provided with a second draw-in groove 24, and the opening direction of the second draw-in groove 24 is upward, and the upper end of the vertical plate is provided with a first draw-in groove 23, and the opening of the first draw-in groove 23 direction to the right.
所述定位滑轮3设有销轴孔31,且销轴孔31与销轴5为间隙配合。销轴5与穿轴孔22为过盈配合。所述定位滑轮3外圆上设有倒角32,所述倒角32减少了定位滑轮3与圆轴工件7端面的接触面积,提高定位精度。The positioning pulley 3 is provided with a pin shaft hole 31, and the pin shaft hole 31 and the pin shaft 5 are clearance fit. The bearing pin 5 is an interference fit with the shaft passing hole 22 . A chamfer 32 is provided on the outer circle of the positioning pulley 3, and the chamfering 32 reduces the contact area between the positioning pulley 3 and the end surface of the circular shaft workpiece 7, thereby improving the positioning accuracy.
装配时,所述T型连杆2插入开口槽11,利用转轴4通过第三销孔21和第一销孔12将T型连杆2连接在接杆1上,利用销轴5将定位滑轮3连接在穿轴孔22上,且所述倒角32一侧朝向车床刀架方向。铆钉6铆接在第二销孔13中。During assembly, the T-shaped connecting rod 2 is inserted into the opening groove 11, the T-shaped connecting rod 2 is connected to the connecting rod 1 through the third pin hole 21 and the first pin hole 12 by the rotating shaft 4, and the positioning pulley is positioned by the pin shaft 5. 3 is connected to the shaft hole 22, and one side of the chamfer 32 faces the direction of the lathe tool post. The rivet 6 is riveted in the second pin hole 13 .
参见图5,使用时,所述定位轴颈14夹持在尾座接,9中,首件圆轴工件7夹持在车床的三爪卡盘8中,用深度游标卡尺测量并确定首件圆轴工件长度方向的夹持位置后,锁紧三爪卡盘8并夹紧圆轴工件7,将T型连杆2的水平板向左转动到水平状态,即T型连杆2处于定位状态,移动车床尾座让定位滑轮3抵住圆轴工件的右端端面,锁紧车床尾座。Referring to Fig. 5, when in use, the positioning journal 14 is clamped in the tailstock joint 9, and the first piece of round shaft workpiece 7 is clamped in the three-jaw chuck 8 of the lathe, and the depth vernier caliper is used to measure and determine the circle of the first piece. After the clamping position in the length direction of the shaft workpiece, lock the three-jaw chuck 8 and clamp the round shaft workpiece 7, turn the horizontal plate of the T-shaped connecting rod 2 to the left to the horizontal state, that is, the T-shaped connecting rod 2 is in the positioning state, move the tailstock of the lathe so that the positioning pulley 3 is against the right end face of the round shaft workpiece, and lock the tailstock of the lathe.
参见图6,将T型连杆2的水平板向右转动到竖直状态,即T型连杆2处于收起状态,开动车床切削首件圆轴工件7。后续加工与首件相同的圆轴工件7,将T型连杆2的水平板向左转动到水平状态,将圆轴工件7的右端端面抵住定位滑轮3,锁紧三爪卡盘8并夹紧圆轴工件7,将T型连杆2的水平板向右转动到竖直状态,开动车床,车刀10切削圆轴工件7,依此循环,提高圆轴工件7的装夹速度。Referring to FIG. 6 , turn the horizontal plate of the T-shaped connecting rod 2 to the right to the vertical state, that is, the T-shaped connecting rod 2 is in the retracted state, and start the lathe to cut the first circular shaft workpiece 7 . Subsequent processing of the same round shaft workpiece 7 as the first piece, turn the horizontal plate of the T-shaped connecting rod 2 to the left to the horizontal state, put the right end face of the round shaft workpiece 7 against the positioning pulley 3, and lock the three-jaw chuck 8 And clamp the round shaft workpiece 7, turn the horizontal plate of the T-shaped connecting rod 2 to the vertical state to the right, start the lathe, the turning tool 10 cuts the round shaft workpiece 7, and cycle accordingly to improve the clamping of the round shaft workpiece 7 speed.
加工新的圆轴工件,所述新的圆轴工件与所述首件圆轴工件的长度尺寸不同,且为批量加工时,仅需要调整车床尾座与三爪卡盘之间的距离,其余步骤与上述步骤相同。When processing a new round-shaft workpiece, the length and dimension of the new round-shaft workpiece are different from the first round-shaft workpiece, and when processing in batches, only the distance between the tailstock of the lathe and the three-jaw chuck needs to be adjusted, and the rest The steps are the same as above.
以上内容并非对本实用新型的结构、形状作任何形式上的限制。凡是依据本实用新型的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本实用新型技术方案的范围内。The above content is not intended to limit any form to the structure and shape of the present utility model. Any simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention still belong to the scope of the technical solution of the present invention.
Claims (7)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820183077.0U CN207807217U (en) | 2018-02-02 | 2018-02-02 | A kind of axially position device for turning shaft-like workpiece |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820183077.0U CN207807217U (en) | 2018-02-02 | 2018-02-02 | A kind of axially position device for turning shaft-like workpiece |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207807217U true CN207807217U (en) | 2018-09-04 |
Family
ID=63323059
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820183077.0U Active CN207807217U (en) | 2018-02-02 | 2018-02-02 | A kind of axially position device for turning shaft-like workpiece |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207807217U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108581578A (en) * | 2018-02-02 | 2018-09-28 | 中国电子科技集团公司第三十八研究所 | A kind of axially position device for turning shaft-like workpiece |
| CN110370196A (en) * | 2019-08-14 | 2019-10-25 | 义乌市拓一斯玩具有限公司 | A kind of frock clamp of male earner toy moulding |
-
2018
- 2018-02-02 CN CN201820183077.0U patent/CN207807217U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108581578A (en) * | 2018-02-02 | 2018-09-28 | 中国电子科技集团公司第三十八研究所 | A kind of axially position device for turning shaft-like workpiece |
| CN108581578B (en) * | 2018-02-02 | 2023-08-11 | 中国电子科技集团公司第三十八研究所 | Axial positioner for turning shaft workpiece |
| CN110370196A (en) * | 2019-08-14 | 2019-10-25 | 义乌市拓一斯玩具有限公司 | A kind of frock clamp of male earner toy moulding |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN104289978B (en) | A kind of aligning method of machine tool chief axis or center cutter and workpiece datum level | |
| CN102328216A (en) | Fixture for excircle finish turning and fixture processing method | |
| CN205630066U (en) | Press crankshaft machining complete set anchor clamps | |
| CN207807217U (en) | A kind of axially position device for turning shaft-like workpiece | |
| CN102000853A (en) | Upper surface positioning drill jig | |
| CN204487210U (en) | Improve the frock of the quick high duplication positioning precision of integral wheel | |
| CN108581578B (en) | Axial positioner for turning shaft workpiece | |
| CN205593507U (en) | Deep hole keyway slotting attachment based on symmetry detects control | |
| CN203526666U (en) | Machining device | |
| CN217775597U (en) | Lathe tailstock center height alignment device | |
| CN213969400U (en) | Radial hole line cutting clamping device of axle type part | |
| CN104690581A (en) | Valve body turning method | |
| CN203792020U (en) | Device for machining eccentric broken tiles | |
| CN211219799U (en) | a clamping device | |
| CN205888293U (en) | Screw tap with apt qualitative ability of high pressure heater | |
| CN112372101A (en) | Axial part radial hole linear cutting clamping device and using method thereof | |
| CN108971530A (en) | Large-scale lathe revolving meber beat centering auxiliary tool and its method | |
| CN204603320U (en) | A kind of lathe spindle tapering positioner | |
| CN210849432U (en) | Reverse edge finder for reverse side processing alignment | |
| CN103317401B (en) | Top hammer inclined-plane plain grinding dividing head | |
| CN202317753U (en) | Clamp for machining engine oil pump | |
| CN208322878U (en) | A kind of indexing positioning fixture | |
| CN221210659U (en) | Nut processing frock | |
| CN108127353B (en) | A kind of compressor long axis processing method | |
| CN206287014U (en) | Grinding machine processes bore frock |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |