CN207783616U - A device for improving the crushing efficiency of corn stalks - Google Patents
A device for improving the crushing efficiency of corn stalks Download PDFInfo
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- CN207783616U CN207783616U CN201820041973.3U CN201820041973U CN207783616U CN 207783616 U CN207783616 U CN 207783616U CN 201820041973 U CN201820041973 U CN 201820041973U CN 207783616 U CN207783616 U CN 207783616U
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Abstract
Description
技术领域technical field
本实用新型涉及农业领域,具体为一种提高玉米秸秆粉碎效率的装置。The utility model relates to the field of agriculture, in particular to a device for improving the crushing efficiency of corn stalks.
背景技术Background technique
玉米是全世界贸易量最大的农产品之一,中国则是世界玉米主产国之一,玉米产业已成为我国农业支柱产业之一,玉米具有生长周期短和生物量高的特点,每年盛产玉米的同时都会产生等量的玉米副产品;因此,如何正确有效地处理大量的玉米秸秆已经成为农业的一大难题,长久以来,我国的玉米种植业都是采用人工处理的方式安置玉米秸秆,将收获后的玉米秸秆逐棵砍伐,或就近丢入臭水沟、搬运到田边集中堆放,最后任其腐烂,这是一件极其繁重的劳动,在玉米种植生产过程中,玉米秸秆的合理利用成为了玉米产业化、规模化发展的重要组成部分。玉米秸秆粉碎机是对玉米秸秆进行粉碎的设备,目前,市场上有各种各样的玉米秸秆粉碎机,但是它们的粉碎效果差,粉碎效率低,粉碎后的秸秆堆在粉碎机旁边,还得需要人工清理才能保证粉碎机的正常运行,从而大大提高了人们的劳动强度。Corn is one of the agricultural products with the largest trade volume in the world, and China is one of the main corn producing countries in the world. The corn industry has become one of the pillar industries of China's agriculture. Corn has the characteristics of short growth cycle and high biomass. It is rich in corn every year. The same amount of corn by-products will be produced; therefore, how to correctly and effectively deal with a large amount of corn stalks has become a major problem in agriculture. Cutting down corn stalks one by one, or throwing them into the nearby stinking ditch, transporting them to the edge of the field for centralized stacking, and finally letting them rot is an extremely heavy labor. In the process of corn planting and production, the rational use of corn stalks has become a An important part of industrialization and large-scale development. Corn stalk grinder is a device for crushing corn stalks. At present, there are various corn stalk grinders on the market, but their crushing effect is poor and the crushing efficiency is low. Manual cleaning is required to ensure the normal operation of the pulverizer, which greatly increases the labor intensity of people.
例如中国专利申请号为CN201520995827.0一种新型的玉米秸秆粉碎机,它涉及农用机械设备领域,粉碎机体的一侧设置有电机,电机的电机轴与电机轮连接,且电机轮与主动轮之间通过三角带连接,其外部设置有防护罩,粉碎机体的上方设置有粉碎机盖,粉碎机盖的上方设置有高喷出料口,粉碎机盖的一侧设置有粉碎进料口,粉碎进料口的上方设置有防尘盖,粉碎机盖的另一侧设置有铡草进料口,铡草进料口的一端通过合页与支撑板的一端连接,支撑板的另一端设置有提手,支撑挡板的上表面两侧对称设置有吸铁石,机架的下端四个支撑角上分别设置有滚轮。它集铡草、揉草、粉碎为一体,不仅具有防尘的效果,而且安全可靠,适用范围比较广泛,但是针对玉米秸秆粉碎效果还需提高,出料不方便,不能限制破碎后玉米秸秆的进料速度。For example, the Chinese patent application number is CN201520995827.0, a new type of corn stalk pulverizer, which relates to the field of agricultural machinery and equipment. One side of the pulverizer body is provided with a motor, the motor shaft of the motor is connected to the motor wheel, and the motor wheel and the driving wheel The space is connected by a triangular belt, and a protective cover is installed on the outside. A pulverizer cover is provided above the pulverizer body. A high-spray material port is provided above the pulverizer cover. A dust-proof cover is provided above the feed port, and a chaff feed port is provided on the other side of the pulverizer cover. One end of the chaff feed port is connected to one end of the support plate through a hinge, and the other end of the support plate is provided with a The two sides of the upper surface of the handle and the supporting baffle are symmetrically provided with magnets, and the four supporting angles at the lower end of the frame are respectively provided with rollers. It integrates hay cutting, kneading grass, and crushing. It not only has the effect of dust prevention, but also is safe and reliable, and has a wide range of applications. However, the crushing effect of corn stalks needs to be improved, and the discharge is inconvenient. It cannot limit the crushed corn stalks. feed rate.
基于此,本实用新型设计了具体为一种提高玉米秸秆粉碎效率的装置,以解决上述问题。Based on this, the utility model specifically designs a device for improving the crushing efficiency of corn stalks to solve the above problems.
实用新型内容Utility model content
本实用新型的目的在于提供一种提高玉米秸秆粉碎效率的装置,以解决上述背景技术中提出的虽然能够起到防尘的效果,而且安全可靠,适用范围比较广泛,但是不能针对玉米秸秆粉碎效果还需提高,出料不方便,不能限制破碎后玉米秸秆进料速度的问题。The purpose of this utility model is to provide a device for improving the crushing efficiency of corn stalks, so as to solve the problem in the above-mentioned background technology that although it can prevent dust, is safe and reliable, and has a wide range of applications, it cannot aim at the crushing effect of corn stalks. It needs to be improved, the discharge is inconvenient, and the feeding speed of the crushed corn stalks cannot be limited.
为实现上述目的,本实用新型提供如下技术方案:一种提高玉米秸秆粉碎效率的装置,包括箱体、激振器和液压缸,所述箱体顶部设有液压缸,所述液压缸输出端连接有伸缩杆,所述伸缩杆连接有面板,所述面板侧壁上均匀固定连接有铡刀,所述铡刀连接有进料管,所述进料管底部设有二次破碎装置,所述二次破碎装置包括破碎室、转轴、破碎室板和刀片,所述破碎室有由两块破碎室板组成,所述破碎室内中端处设有转轴,所述转轴和破碎室板均匀固定连接有刀片,所述破碎室底部连接有第一出料管,所述第一出料管设有挡板,所述挡板一端固定连接有恢复限位装置,所述恢复限位装置包括横杆、弹簧和插销,所述横杆中端处固定连接有限位板,所述限位板连接有弹簧,所述弹簧套在横杆上与箱体内壁固定连接,所述插销与通孔连接,所述横杆一端固定连接有拉环,所述第一出料管底部设有集料斗,所述集料斗中设有碾碎辊,所述集料斗底面顶部固定连接有滑块,所述滑块滑动连接有滑槽块,所述集料斗底面连接有激振器,所述集料斗底部设有第二出料管。优选的,所述铡刀穿过进料管的通孔与进料管连接。In order to achieve the above purpose, the utility model provides the following technical solutions: a device for improving the crushing efficiency of corn stalks, including a box, a vibration exciter and a hydraulic cylinder, the top of the box is provided with a hydraulic cylinder, and the output end of the hydraulic cylinder A telescopic rod is connected, and the telescopic rod is connected with a panel, and a guillotine is evenly and fixedly connected to the side wall of the panel, and the guillotine is connected with a feeding pipe, and a secondary crushing device is provided at the bottom of the feeding pipe, and the two The secondary crushing device includes a crushing chamber, a rotating shaft, a crushing chamber plate and a blade. The crushing chamber is composed of two crushing chamber plates. The middle end of the crushing chamber is provided with a rotating shaft. The rotating shaft and the crushing chamber plate are evenly and fixedly connected with blade, the bottom of the crushing chamber is connected with a first discharge pipe, and the first discharge pipe is provided with a baffle, and one end of the baffle is fixedly connected with a recovery limit device, and the recovery limit device includes a cross bar, Spring and pin, the middle end of the cross bar is fixedly connected with the limit plate, the limit plate is connected with a spring, the spring sleeve is fixedly connected with the inner wall of the box on the cross bar, the pin is connected with the through hole, the One end of the cross bar is fixedly connected with a pull ring, the bottom of the first discharge pipe is provided with a collecting hopper, the collecting hopper is provided with a crushing roller, and the top of the bottom surface of the collecting hopper is fixedly connected with a slider, and the slider A chute block is slidably connected, a vibrator is connected to the bottom of the collecting hopper, and a second discharge pipe is arranged at the bottom of the collecting hopper. Preferably, the guillotine is connected to the feed pipe through the through hole of the feed pipe.
优选的,所述挡板穿过第一出料管顶部的通孔与第一出料管滑动连接。Preferably, the baffle is slidably connected to the first discharge pipe through a through hole at the top of the first discharge pipe.
优选的,所述横杆靠近拉环端均匀开设有通孔,所述横杆贯穿箱体侧壁连接有拉环。Preferably, through holes are evenly opened at the end of the cross bar close to the pull ring, and the cross bar passes through the side wall of the box and is connected with the pull ring.
优选的,所述第一出料管底部对准两个碾碎辊正上方。Preferably, the bottom of the first discharge pipe is aligned directly above the two crushing rollers.
优选的,所述滑槽块与箱体内壁固定连接。Preferably, the chute block is fixedly connected to the inner wall of the box.
优选的,所述转轴的上刀片和破碎室板上的刀片交错排布。Preferably, the upper blades of the rotating shaft and the blades on the crushing chamber plate are arranged alternately.
与现有技术相比,本实用新型的有益效果是:本实用新型通过液压缸带动伸缩杆移动,伸缩杆带动铡刀将玉米秸秆初步切碎;通过转轴上的刀片和破碎室板上的刀片相互配合,对玉米秸秆进行二次破碎;通过两个碾碎辊对切碎后的玉米秸秆进行粉碎,整个装置对玉米秸秆多次切碎和碾碎,使得玉米秸秆粉碎效率提升几倍。通过挡板和恢复限位装置,使得玉米秸秆在破碎室内破碎完全;可控制二次破碎的玉米秸秆进入碾碎辊的速度,有利于碾碎辊碾碎完全。通过激振器、滑块和滑槽块的相互配合,使得集料斗和碾碎辊相互配合,碾碎效果更好,同时有利于出料,防止堵塞。Compared with the prior art, the utility model has the beneficial effects that: the utility model drives the telescopic rod to move through the hydraulic cylinder, and the telescopic rod drives the guillotine to initially chop the corn stalks; Cooperate with the secondary crushing of corn stalks; the crushed corn stalks are crushed by two crushing rollers, and the whole device crushes and crushes corn stalks multiple times, which improves the crushing efficiency of corn stalks several times. Through the baffle plate and the recovery limit device, the corn stalks are completely crushed in the crushing chamber; the speed at which the secondary crushed corn stalks enter the crushing rollers can be controlled, which is beneficial to the crushing rollers to crush completely. Through the mutual cooperation of the exciter, the slider and the chute block, the collecting hopper and the crushing roller cooperate with each other, so that the crushing effect is better, and at the same time, it is beneficial to discharge and prevents clogging.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例的技术方案,下面将对实施例描述所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following will briefly introduce the accompanying drawings required for the description of the embodiments. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention. For those skilled in the art, other drawings can also be obtained based on these drawings without creative effort.
图1为本实用新型结构示意图;Fig. 1 is a structural representation of the utility model;
图2为本实用新结构A处放大图;Fig. 2 is the enlarged view of structure A of the present invention;
图3为本实用新型滑块和滑槽块的左视图;Fig. 3 is the left view of the utility model slider and the chute block;
图4为本实用新型恢复限位装置结构示意图;Fig. 4 is a structural schematic diagram of the recovery limit device of the utility model;
附图中,各标号所代表的部件列表如下:In the accompanying drawings, the list of parts represented by each label is as follows:
1.第二出料管 2.箱体 3.激振器 4.集料斗 41.滑块 5.液压缸 6.伸缩杆 7.面板 8.铡刀 9.进料管 10.刀片 11.转动杆 12.破碎室板 13.挡板 14.第一出料管 15.碾碎辊 16.恢复限位装置 161.横杆 162.限位块 163.弹簧 164.通孔 165.插销 166.拉环17.滑槽块 18.破碎室。1. Second discharge pipe 2. Box body 3. Vibrator 4. Hopper 41. Slider 5. Hydraulic cylinder 6. Telescopic rod 7. Panel 8. Guillotine 9. Feed pipe 10. Blade 11. Rotating rod 12. Crushing chamber plate 13. Baffle plate 14. First discharge pipe 15. Crushing roller 16. Recovery limit device 161. Cross bar 162. Limit block 163. Spring 164. Through hole 165. Pin 166. Pull ring 17. Chute block 18. Crushing chamber.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without creative efforts belong to the scope of protection of the present utility model.
请参阅图1-4,本实用新型提供一种技术方案:一种提高玉米秸秆粉碎效率的装置,包括箱体2、激振器3和液压缸5,箱体2顶部设有液压缸5,液压缸5输出端连接有伸缩杆6,伸缩杆6连接有面板7,面板7侧壁上均匀固定连接有铡刀8,铡刀8连接有进料管9,进料管9底部设有二次破碎装置,二次破碎装置包括破碎室18、转轴11、破碎室板12和刀片10,破碎室10有由两块破碎室板12组成,破碎室18内中端处设有转轴11,转轴11和破碎室板12均匀固定连接有刀片10,破碎室18底部连接有第一出料管14,第一出料管14设有挡板13,挡板13一端固定连接有恢复限位装置16,恢复限位装置16包括横杆161、弹簧163和插销165,横杆161中端处固定连接有限位板162,限位板162连接有弹簧163,弹簧163套在横杆161上与箱体2内壁固定连接,插销165连接有通孔164,横杆161一端固定连接有拉环166,第一出料管14底部设有集料斗4,集料斗4中设有碾碎辊15,集料斗4底面顶部固定连接有滑块41,滑块41滑动连接有滑槽块17,集料斗4底面连接有激振器3,集料斗4底部设有第二出料管1。Please refer to Figures 1-4, the utility model provides a technical solution: a device for improving the crushing efficiency of corn stalks, including a box body 2, a vibration exciter 3 and a hydraulic cylinder 5, the top of the box body 2 is provided with a hydraulic cylinder 5, The output end of the hydraulic cylinder 5 is connected to the telescopic rod 6, the telescopic rod 6 is connected to the panel 7, the guillotine 8 is evenly fixed on the side wall of the panel 7, the guillotine 8 is connected to the feeding pipe 9, and the bottom of the feeding pipe 9 is provided with secondary crushing The secondary crushing device includes a crushing chamber 18, a rotating shaft 11, a crushing chamber plate 12 and a blade 10. The crushing chamber 10 is composed of two crushing chamber plates 12. The middle end of the crushing chamber 18 is provided with a rotating shaft 11. The rotating shaft 11 and The crushing chamber plate 12 is uniformly and fixedly connected with the blade 10, and the bottom of the crushing chamber 18 is connected with the first discharge pipe 14, and the first discharge pipe 14 is provided with a baffle 13, and one end of the baffle 13 is fixedly connected with a recovery limiter 16 to recover The limiting device 16 includes a cross bar 161, a spring 163 and a latch 165. The middle end of the cross bar 161 is fixedly connected with a limiting plate 162. The limiting plate 162 is connected with a spring 163. Fixed connection, the bolt 165 is connected with a through hole 164, one end of the cross bar 161 is fixedly connected with a pull ring 166, the bottom of the first discharge pipe 14 is provided with a collecting hopper 4, and the collecting hopper 4 is provided with a crushing roller 15, and the bottom of the collecting hopper 4 The top is fixedly connected with a slider 41 , the slider 41 is slidably connected with a chute block 17 , the bottom surface of the collecting hopper 4 is connected with a vibrator 3 , and the bottom of the collecting hopper 4 is provided with a second discharge pipe 1 .
其中,铡刀8穿过进料管9的通孔与进料管9连接,挡板13穿过第一出料管14顶部的通孔与第一出料管14滑动连接,横杆161靠近拉环166端均匀开设有通孔164,横杆161贯穿箱体2侧壁连接有拉环166,第一出料管14底部对准两个碾碎辊15正上方,滑槽块17与箱体2内壁固定连接。Wherein, the guillotine 8 passes through the through hole of the feed pipe 9 and is connected with the feed pipe 9, the baffle plate 13 passes through the through hole at the top of the first discharge pipe 14 and is slidably connected with the first discharge pipe 14, and the cross bar 161 draws close to the The end of the ring 166 is uniformly provided with a through hole 164, and the cross bar 161 runs through the side wall of the box body 2 and is connected with a pull ring 166. 2 The inner wall is fixedly connected.
本实施例的一个具体应用为:通过将玉米秸秆放到进料管9中,通过液压缸5带动伸缩杆6移动,伸缩杆6推动推板7,推板7推动铡刀8对进料管9内的玉米秸秆进行一次破碎。一次破碎后的玉米秸秆进入破碎室18内,外界电机带动转轴11转动,转轴11带动刀片10与破碎室板12上的刀片10相配合,对玉米秸秆进行二次破碎,通过弹簧163恢复力作用,使挡板13堵住第一出料管14,使得玉米秸秆在破碎室18内尽可能破碎。需要进行碾碎时,通过拉环166拉动横杆161向外移动,使得挡板13向外移动,通过插销165插入横杆161上的通孔164,控制第一次出料管14出料速度。进入集料斗4中玉米秸秆,两组碾碎辊15对玉米秸秆进行碾碎,通过激振器3将集料斗4中玉米秸秆进行抖动,使得碾碎辊15对玉米秸秆碾碎效果更好,同时方便出料,防止玉米秸秆堵住集料斗4底部。碾碎好的玉米秸秆从第二出料管1排出。A specific application of this embodiment is: by putting corn stalks into the feed pipe 9, the hydraulic cylinder 5 drives the telescopic rod 6 to move, the telescopic rod 6 pushes the push plate 7, and the push plate 7 pushes the guillotine 8 to the feed pipe 9 The corn stalks inside are crushed once. The primary crushed corn stalks enter the crushing chamber 18, the external motor drives the rotating shaft 11 to rotate, and the rotating shaft 11 drives the blade 10 to cooperate with the blade 10 on the crushing chamber plate 12 to carry out secondary crushing on the corn stalk, and the spring 163 restores the force , so that the baffle plate 13 blocks the first discharge pipe 14, so that the corn stalks are crushed as much as possible in the crushing chamber 18. When crushing is required, the pull ring 166 pulls the cross bar 161 to move outward, so that the baffle plate 13 moves outward, and the latch 165 is inserted into the through hole 164 on the cross bar 161 to control the discharge speed of the discharge pipe 14 for the first time. . Enter the corn stalks in the collecting hopper 4, two groups of crushing rollers 15 crush the corn stalks, shake the corn stalks in the collecting hopper 4 through the vibrator 3, so that the crushing rollers 15 have a better crushing effect on the corn stalks, At the same time, it is convenient to discharge materials, and prevents the corn stalks from blocking the bottom of the collecting hopper 4 . The crushed corn stalks are discharged from the second discharge pipe 1.
在本说明书的描述中,参考术语“一个实施例”、“示例”、“具体示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本实用新型的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, descriptions referring to the terms "one embodiment", "example", "specific example" and the like mean that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in the description of the present invention. In at least one embodiment or example. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
以上公开的本实用新型优选实施例只是用于帮助阐述本实用新型。优选实施例并没有详尽叙述所有的细节,也不限制该实用新型仅为所述的具体实施方式。显然,根据本说明书的内容,可作很多的修改和变化。本说明书选取并具体描述这些实施例,是为了更好地解释本实用新型的原理和实际应用,从而使所属技术领域技术人员能很好地理解和利用本实用新型。本实用新型仅受权利要求书及其全部范围和等效物的限制。The preferred embodiments of the present invention disclosed above are only used to help explain the present invention. The preferred embodiments do not exhaust all details, nor do they limit the utility model to the specific implementations described. Obviously, many modifications and variations can be made based on the contents of this specification. This specification selects and specifically describes these embodiments in order to better explain the principle and practical application of the utility model, so that those skilled in the art can well understand and utilize the utility model. The invention is to be limited only by the claims and their full scope and equivalents.
Claims (7)
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| CN201820041973.3U CN207783616U (en) | 2018-01-11 | 2018-01-11 | A device for improving the crushing efficiency of corn stalks |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109220256A (en) * | 2018-09-07 | 2019-01-18 | 郭在斌 | A peanut seedling crushing device for agriculture |
| CN109569407A (en) * | 2019-01-02 | 2019-04-05 | 安徽得赢新材料科技有限公司 | A kind of waste lithium cell agitating device |
| CN110651654A (en) * | 2019-10-21 | 2020-01-07 | 曹慢华 | Organic characteristic tea cultivation method |
| CN118360680A (en) * | 2024-04-25 | 2024-07-19 | 扬州天富龙集团股份有限公司 | A production device and production method of regenerated conductive polyester staple fiber |
-
2018
- 2018-01-11 CN CN201820041973.3U patent/CN207783616U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109220256A (en) * | 2018-09-07 | 2019-01-18 | 郭在斌 | A peanut seedling crushing device for agriculture |
| CN109220256B (en) * | 2018-09-07 | 2022-07-19 | 永康市盛强不锈钢制品厂 | A peanut seedling breaker for agricultural |
| CN109569407A (en) * | 2019-01-02 | 2019-04-05 | 安徽得赢新材料科技有限公司 | A kind of waste lithium cell agitating device |
| CN109569407B (en) * | 2019-01-02 | 2021-08-06 | 安徽得赢新材料科技有限公司 | Old and useless lithium cell agitating unit |
| CN110651654A (en) * | 2019-10-21 | 2020-01-07 | 曹慢华 | Organic characteristic tea cultivation method |
| CN118360680A (en) * | 2024-04-25 | 2024-07-19 | 扬州天富龙集团股份有限公司 | A production device and production method of regenerated conductive polyester staple fiber |
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