CN207771309U - A kind of wedge shape adjustable support tooling - Google Patents
A kind of wedge shape adjustable support tooling Download PDFInfo
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- CN207771309U CN207771309U CN201721882183.XU CN201721882183U CN207771309U CN 207771309 U CN207771309 U CN 207771309U CN 201721882183 U CN201721882183 U CN 201721882183U CN 207771309 U CN207771309 U CN 207771309U
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Abstract
一种楔形可调式支撑工装,包括底板、调节螺杆、支座、挡块、楔形块、支撑块、滑槽,底板为矩形,支座与滑槽分别固定于底板的两端;底板上固定安装有两个挡块,两个挡块互相平行;楔形块置于底板上并处于两个挡块之间,上端面为斜面;支座上设有与底板相平行的螺纹孔,调节螺杆的外螺纹与螺纹孔相配合,调节螺杆的一端穿过螺纹孔紧顶于楔形块的侧面。通过本实用新型的实施,可以实现对所支撑的零部件高度进行无级调节,可根据零部件实际所需高度进行相应调节,直到零部件调整到所需的高度;同时,通过该可调支撑的应用,还可以大幅降低操作工人的劳动强度,极大地提高零部件的装夹找正效率,可以在多种大型零部件的装夹找正中推广应用。
A wedge-shaped adjustable support tooling, including a base plate, an adjusting screw, a support, a block, a wedge block, a support block, and a chute. The base plate is rectangular, and the support and the chute are respectively fixed on both ends of the base plate; There are two stoppers, and the two stoppers are parallel to each other; the wedge-shaped block is placed on the bottom plate and between the two stoppers, and the upper end surface is a slope; the support is provided with a threaded hole parallel to the bottom plate, and the outer surface of the adjustment screw The thread is matched with the threaded hole, and one end of the adjusting screw passes through the threaded hole and is tightly pushed against the side of the wedge block. Through the implementation of the utility model, the height of the supported parts can be adjusted steplessly, and the corresponding adjustment can be made according to the actual required height of the parts until the parts are adjusted to the required height; at the same time, through the adjustable support The application can also greatly reduce the labor intensity of operators, greatly improve the efficiency of clamping and alignment of parts, and can be popularized and applied in the clamping and alignment of various large parts.
Description
技术领域technical field
本实用新型属于机械加工领域,具体涉及一种楔形可调式支撑工装。The utility model belongs to the field of mechanical processing, in particular to a wedge-shaped adjustable support tooling.
背景技术Background technique
目前,对于一些筒形的大型结构件,由于零部件本身存在变形等原因,造成在进行机械加工的装夹找正的过程中,必须根据实际状态进行调节。但是,由于零部件的状态存在差异性,故而造成每一件零件在装夹时,所需求的调节高度不一致。目前,大部分的调节方式采用的方式为塞铜皮、塞尺、垫块等。使用此种方式进行调节,不但调节过程繁琐,即在调节过程中需要不断通过增加或者减少填充物的形式进行调节,并且加工过程中的零部件存在各种不同方向的受力以及振动,调节高度十分不稳定,因此,在此种零件的机械加工过程中如何进行稳固的可调支撑,已经成为影响加工精度的主要因素之一。At present, for some cylindrical large-scale structural parts, due to the deformation of the parts themselves, it is necessary to adjust according to the actual state during the clamping and alignment process of machining. However, due to the differences in the states of the parts, the required adjustment heights for each part are inconsistent when they are clamped. At present, most of the adjustment methods are copper plugs, feeler gauges, pads, etc. Using this method to adjust, not only the adjustment process is cumbersome, that is, the adjustment process needs to be continuously adjusted by increasing or decreasing the filler, and the parts in the processing process have various forces and vibrations in different directions, and the adjustment height It is very unstable, therefore, how to carry out a stable adjustable support in the machining process of this kind of parts has become one of the main factors affecting the machining accuracy.
实用新型内容Utility model content
为解决上述技术问题,本实用新型提供了一种楔形可调式支撑工装,该楔形可调式支撑工装通过旋转可调螺杆,实现特调螺杆的前后移动;可调螺杆的移动带动着楔形块在挡块形成的滑槽里前后移动;楔形块的前后移动,造成与之接触的支撑块在斜面及尾部滑槽的作用下,实现上下移动,最终实现零件的上下位置调节。In order to solve the above technical problems, the utility model provides a wedge-shaped adjustable support tool, which realizes the forward and backward movement of the specially adjusted screw by rotating the adjustable screw; the movement of the adjustable screw drives the wedge-shaped block The wedge-shaped block moves back and forth in the chute formed by the wedge-shaped block, causing the support block in contact with it to move up and down under the action of the inclined surface and the tail chute, and finally realizes the up-down position adjustment of the part.
本实用新型通过以下技术方案得以实现。The utility model is realized through the following technical solutions.
本实用新型提供的一种楔形可调式支撑工装,包括包括底板、调节螺杆、支座、挡块、楔形块、支撑块、滑槽,底板为矩形,支座与滑槽分别固定于底板的两端;底板上固定安装有两个挡块,两个挡块互相平行;楔形块置于底板上并处于两个挡块之间,上端面为斜面;支撑块置于楔形块上,下端面为与楔形块上端斜面相配合的斜面,支撑块的一侧紧靠于滑槽;支座上设有与底板相平行的螺纹孔,调节螺杆的外螺纹与螺纹孔相配合,调节螺杆的一端穿过螺纹孔紧顶于楔形块的侧面。The utility model provides a wedge-shaped adjustable support tool, which includes a bottom plate, an adjusting screw, a support, a stopper, a wedge block, a support block, and a chute. Two blocks are fixedly installed on the bottom plate, and the two blocks are parallel to each other; the wedge-shaped block is placed on the bottom plate and between the two blocks, and the upper end surface is an inclined plane; the support block is placed on the wedge-shaped block, and the lower end surface is The inclined surface matched with the inclined surface of the upper end of the wedge-shaped block, one side of the supporting block is close to the chute; the support is provided with a threaded hole parallel to the bottom plate, the external thread of the adjusting screw matches the threaded hole, and one end of the adjusting screw goes through the The threaded hole is tight against the side of the wedge block.
进一步的,所述挡块为矩形,两个挡块的平行度公差不大于0.1mm。Further, the stopper is rectangular, and the parallelism tolerance of the two stoppers is not greater than 0.1mm.
进一步的,所述楔形块的上端面相对于底板的倾斜角为8-12°。Further, the inclination angle of the upper end surface of the wedge block relative to the bottom plate is 8-12°.
进一步的,所述滑槽与支撑块相接触的一侧设有凹槽,支撑块嵌入凹槽中。Further, a groove is provided on the side of the chute in contact with the support block, and the support block is embedded in the groove.
进一步的,所述楔形块的上端面以及支撑块的下端面的表面粗糙度均为Ra0.8。Further, the surface roughness of the upper end surface of the wedge block and the lower end surface of the support block is Ra0.8.
进一步的,所述调节螺杆为细牙螺杆。Further, the adjusting screw is a fine pitch screw.
进一步的,所述支撑块上与滑槽相接触面的表面粗糙度为Ra0.8。Further, the surface roughness of the contact surface of the support block with the sliding groove is Ra0.8.
进一步的,所述滑槽上与支撑块相接触面的表面粗糙度为Ra0.8。Further, the surface roughness of the contact surface of the chute with the support block is Ra0.8.
本实用新型的有益效果在于:通过本实用新型的实施,可以实现对所支撑的零部件高度进行无级调节,可根据零部件实际所需高度进行相应调节,直到零部件调整到所需的高度;同时,通过该可调支撑的应用,还可以大幅降低操作工人的劳动强度,极大地提高零部件的装夹找正效率,可以在多种大型零部件的装夹找正中推广应用。The beneficial effect of the utility model is that: through the implementation of the utility model, the height of the supported parts can be adjusted steplessly, and the corresponding adjustment can be made according to the actual required height of the parts until the parts are adjusted to the required height At the same time, through the application of the adjustable support, the labor intensity of operators can be greatly reduced, the efficiency of clamping and alignment of parts can be greatly improved, and it can be popularized and applied in the clamping and alignment of various large parts.
附图说明Description of drawings
图1是本实用新型的结构示意图;Fig. 1 is a structural representation of the utility model;
图2是本实用新型的俯视图;Fig. 2 is the top view of the utility model;
图中:1-底板,2-调节螺杆,3-支座,4-挡块,5-楔形块,6-支撑块,7-滑槽。Among the figure: 1-base plate, 2-adjusting screw rod, 3-support, 4-block, 5-wedge block, 6-support block, 7-chute.
具体实施方式Detailed ways
下面进一步描述本实用新型的技术方案,但要求保护的范围并不局限于所述。The technical solution of the utility model is further described below, but the scope of protection is not limited to the description.
如图1与图2所示,一种楔形可调式支撑工装,包括包括底板1、调节螺杆2、支座3、挡块4、楔形块5、支撑块6、滑槽7,底板1为矩形,支座3与滑槽7分别固定于底板1的两端;底板1上固定安装有两个挡块4,两个挡块4互相平行;楔形块5置于底板1上并处于两个挡块4之间,上端面为斜面;支撑块6置于楔形块5上,下端面为与楔形块5上端斜面相配合的斜面,支撑块6的一侧紧靠于滑槽7;支座3上设有与底板1相平行的螺纹孔,调节螺杆2的外螺纹与螺纹孔相配合,调节螺杆2的一端穿过螺纹孔紧顶于楔形块5的侧面。As shown in Figures 1 and 2, a wedge-shaped adjustable support tooling includes a bottom plate 1, an adjusting screw 2, a support 3, a stopper 4, a wedge 5, a support block 6, and a chute 7, and the bottom plate 1 is rectangular. , the support 3 and the chute 7 are respectively fixed on the two ends of the bottom plate 1; two stoppers 4 are fixedly installed on the bottom plate 1, and the two stoppers 4 are parallel to each other; Between the blocks 4, the upper end face is an inclined plane; the support block 6 is placed on the wedge block 5, and the lower end face is an inclined face matched with the upper end inclined face of the wedge block 5, and one side of the support block 6 is close to the chute 7; the support 3 A threaded hole parallel to the bottom plate 1 is provided on the top, and the external thread of the adjusting screw rod 2 matches the threaded hole, and one end of the adjusting screw rod 2 passes through the threaded hole and is tightly pushed against the side of the wedge-shaped block 5 .
进一步的,所述挡块4为矩形,两个挡块4的平行度公差不大于0.1mm。Further, the stopper 4 is rectangular, and the parallelism tolerance of the two stoppers 4 is not greater than 0.1mm.
进一步的,所述楔形块5的上端面相对于底板1的倾斜角为8-12°。Further, the inclination angle of the upper end surface of the wedge block 5 relative to the bottom plate 1 is 8-12°.
进一步的,所述滑槽7与支撑块6相接触的一侧设有凹槽,支撑块6嵌入凹槽中。Further, a groove is provided on the side of the chute 7 in contact with the support block 6, and the support block 6 is embedded in the groove.
进一步的,所述楔形块5的上端面以及支撑块6的下端面的表面粗糙度均为Ra0.8。Further, the surface roughness of the upper end surface of the wedge block 5 and the lower end surface of the support block 6 is Ra0.8.
进一步的,所述调节螺杆2为细牙螺杆。Further, the adjusting screw 2 is a fine pitch screw.
进一步的,所述支撑块6上与滑槽7相接触面的表面粗糙度为Ra0.8。Further, the surface roughness of the contact surface of the support block 6 with the slide groove 7 is Ra0.8.
进一步的,所述滑槽7上与支撑块6相接触面的表面粗糙度为Ra0.8。Further, the surface roughness of the contact surface of the chute 7 with the support block 6 is Ra0.8.
进一步的,所述底板1、调节螺杆2、支座3、挡块4、楔形块5、支撑块6以及滑槽7均使用45号钢进行制造,使用前均进行调质处理,处理后硬度不低于HRC50。Further, the bottom plate 1, the adjusting screw 2, the support 3, the block 4, the wedge block 5, the support block 6 and the chute 7 are all made of No. 45 steel. Not less than HRC50.
使用时,将待加工零件放置于支撑块6上,操作工人通过旋转调节螺杆2使楔形块5在底板1上于两个挡块4之间进行平移,使楔形块5在与支撑块6的接触面上发生滑行,从而使支撑块6发生竖直方向的位置移动,最终实现待加工零件的上下位置调节。During use, the parts to be processed are placed on the supporting block 6, and the operator rotates the adjusting screw 2 to make the wedge-shaped block 5 translate between the two stoppers 4 on the bottom plate 1, so that the wedge-shaped block 5 is in contact with the supporting block 6. Sliding occurs on the contact surface, so that the position of the support block 6 moves in the vertical direction, and finally the up and down position adjustment of the part to be processed is realized.
通过本实用新型的实施,可以实现对所支撑的零部件高度进行无级调节,可根据零部件实际所需高度进行相应调节,直到零部件调整到所需的高度;同时,通过该可调支撑的应用,还可以大幅降低操作工人的劳动强度,极大地提高零部件的装夹找正效率,可以在多种大型零部件的装夹找正中推广应用。Through the implementation of the utility model, the stepless adjustment of the height of the supported parts can be realized, and the corresponding adjustment can be carried out according to the actual required height of the parts until the parts are adjusted to the required height; at the same time, through the adjustable support The application can also greatly reduce the labor intensity of operators, greatly improve the efficiency of clamping and alignment of parts, and can be popularized and applied in the clamping and alignment of various large parts.
Claims (8)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201721882183.XU CN207771309U (en) | 2017-12-28 | 2017-12-28 | A kind of wedge shape adjustable support tooling |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201721882183.XU CN207771309U (en) | 2017-12-28 | 2017-12-28 | A kind of wedge shape adjustable support tooling |
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| CN207771309U true CN207771309U (en) | 2018-08-28 |
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|---|---|---|---|
| CN201721882183.XU Expired - Fee Related CN207771309U (en) | 2017-12-28 | 2017-12-28 | A kind of wedge shape adjustable support tooling |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107900714A (en) * | 2017-12-28 | 2018-04-13 | 贵州航天风华精密设备有限公司 | A kind of wedge shape adjustable support tooling |
| CN110948170A (en) * | 2019-11-05 | 2020-04-03 | 中国化学工程第十三建设有限公司 | Pipeline butt welding rotating platform |
| CN112581889A (en) * | 2021-01-26 | 2021-03-30 | 青岛咕噜邦科技有限公司 | Wisdom community bulletin board mounting bracket |
-
2017
- 2017-12-28 CN CN201721882183.XU patent/CN207771309U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107900714A (en) * | 2017-12-28 | 2018-04-13 | 贵州航天风华精密设备有限公司 | A kind of wedge shape adjustable support tooling |
| CN110948170A (en) * | 2019-11-05 | 2020-04-03 | 中国化学工程第十三建设有限公司 | Pipeline butt welding rotating platform |
| CN112581889A (en) * | 2021-01-26 | 2021-03-30 | 青岛咕噜邦科技有限公司 | Wisdom community bulletin board mounting bracket |
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Granted publication date: 20180828 |