CN207769790U - A kind of reaction kettle easy to clean - Google Patents

A kind of reaction kettle easy to clean Download PDF

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Publication number
CN207769790U
CN207769790U CN201721801083.XU CN201721801083U CN207769790U CN 207769790 U CN207769790 U CN 207769790U CN 201721801083 U CN201721801083 U CN 201721801083U CN 207769790 U CN207769790 U CN 207769790U
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reaction kettle
reactor
discharge port
speed reducer
stirring rod
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CN201721801083.XU
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Chinese (zh)
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杨凯
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Fuzhou Dongxiang Jiahua Industrial Co Ltd
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Jiuquan Poly Productivity Promotion Center
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Abstract

The utility model discloses a kind of reaction kettles easy to clean, including reaction kettle shell, the surface soldered of the reaction kettle shell has hanging support, it is welded with support leg below the reaction kettle shell, one end of the reaction kettle shell is provided with discharge port, and one end far from discharge port is welded with speed reducer on the reaction kettle shell, and the side of the speed reducer is provided with feed inlet, the speed reducer is internally provided with shaft, and motor is provided with above the speed reducer;Automated cleaning bar is provided on reaction kettle, automated cleaning bar can remove remaining material on the inner wall of the liner of reaction kettle in rotation process, it is fairly simple to make reaction kettle cleaning get up, helical blade is provided on the stirring rod of reaction kettle, the material of reactor bottom can be lifted up by helical blade in rotation process, to keep stirring rod more uniform to the stirring of material, heat-preservation cotton is provided on reaction kettle, to keep the temperature in reaction kettle more constant.

Description

一种易清洁的反应釜An easy-to-clean reactor

技术领域technical field

本实用新型属于反应釜技术领域,具体涉及一种易清洁的反应釜。The utility model belongs to the technical field of reactors, in particular to an easy-to-clean reactor.

背景技术Background technique

反应釜的广义理解即有物理或化学反应的容器,通过对容器的结构设计与参数配置,实现工艺要求的加热、蒸发、冷却及低高速的混配功能,反应釜广泛应用于石油、化工、橡胶、农药、染料、医药、食品,用来完成硫化、硝化、氢化、烃化、聚合、缩合等工艺过程的压力容器,例如反应器、反应锅、分解锅等。The broad understanding of the reactor is a container with physical or chemical reactions. Through the structural design and parameter configuration of the container, the heating, evaporation, cooling and low-speed mixing functions required by the process are realized. The reactor is widely used in petroleum, chemical, Rubber, pesticides, dyes, medicines, food, pressure vessels used to complete vulcanization, nitration, hydrogenation, alkylation, polymerization, condensation and other processes, such as reactors, reaction pots, decomposition pots, etc.

然而传统的反应釜由于缺少相应的自清洁结构,导致反应釜在使用过后,反应釜内胆的内壁上会粘附有大量的物料,物料的不断积累会导致反应釜清洁起来比较麻烦,影响用户对反应釜的使用体验,其次,传统的反应釜的搅拌结构由于设计的不够合理,导致搅拌杆对反应釜内的物料的搅拌效果一般,搅拌杆在搅拌过程中无法将沉积在反应釜内胆底部的物料向上提起,导致反应釜内的物料在反应釜中受热不均匀,使得反应釜的工作效率比较低,另外,传统的反应釜由于缺少相应的保温结构,导致反应釜内的大量热量通过反应釜的外壳直接对外传递,导致反应釜对能量的利用率比较低。However, due to the lack of corresponding self-cleaning structure of the traditional reactor, after the reactor is used, a large amount of materials will adhere to the inner wall of the inner tank of the reactor. The continuous accumulation of materials will cause troublesome cleaning of the reactor and affect users. The use experience of the reactor, secondly, due to the unreasonable design of the stirring structure of the traditional reactor, the stirring effect of the stirring rod on the materials in the reactor is average, and the stirring rod cannot deposit the material in the inner tank of the reactor during the stirring process. The material at the bottom is lifted up, causing the material in the reactor to be heated unevenly in the reactor, which makes the working efficiency of the reactor relatively low. In addition, due to the lack of corresponding insulation structure in the traditional reactor, a large amount of heat in the reactor passes through The shell of the reactor is directly transmitted to the outside, resulting in a relatively low energy utilization rate of the reactor.

实用新型内容Utility model content

本实用新型的目的在于提供一种易清洁的反应釜,以解决上述背景技术中提出的传统的反应釜由于缺少相应的自清洁结构,导致反应釜在使用过后,反应釜内胆的内壁上会粘附有大量的物料,物料的不断积累会导致反应釜清洁起来比较麻烦,影响用户对反应釜的使用体验,其次,传统的反应釜的搅拌结构由于设计的不够合理,导致搅拌杆对反应釜内的物料的搅拌效果一般,搅拌杆在搅拌过程中无法将沉积在反应釜内胆底部的物料向上提起,导致反应釜内的物料在反应釜中受热不均匀,使得反应釜的工作效率比较低,另外,传统的反应釜由于缺少相应的保温结构,导致反应釜内的大量热量通过反应釜的外壳直接对外传递,导致反应釜对能量的利用率比较低的问题。The purpose of this utility model is to provide an easy-to-clean reactor to solve the problem that the traditional reactor proposed in the above background technology lacks a corresponding self-cleaning structure, which causes the inner wall of the inner tank of the reactor to be stained after use. Adhering to a large amount of materials, the continuous accumulation of materials will make it more troublesome to clean the reactor, which will affect the user's experience in using the reactor. Secondly, the stirring structure of the traditional reactor is not designed properly, resulting in the impact of the stirring rod on the reactor. The stirring effect of the materials in the reactor is average, and the stirring rod cannot lift up the materials deposited at the bottom of the inner tank of the reactor during the stirring process, resulting in uneven heating of the materials in the reactor, which makes the working efficiency of the reactor relatively low , In addition, due to the lack of a corresponding insulation structure in the traditional reactor, a large amount of heat in the reactor is directly transferred to the outside through the shell of the reactor, resulting in a relatively low energy utilization rate of the reactor.

为实现上述目的,本实用新型提供如下技术方案:一种易清洁的反应釜,包括反应釜外壳,所述反应釜外壳的表面焊接有耳式支座,所述反应釜外壳的下方焊接有支撑脚,所述反应釜外壳的一端设置有出料口,所述反应釜外壳上远离出料口的一端焊接有减速机,所述减速机的一侧设置有进料口,所述减速机的内部设置有转轴,所述减速机的上方设置有电机,所述反应釜外壳的内部设置有内胆,所述反应釜外壳与内胆的中间填充有保温棉,所述内胆的内部设置有搅拌杆,所述搅拌杆与转轴通过螺栓固定连接,所述搅拌杆和转轴上开设有与螺栓相对应的螺栓安装孔,所述搅拌杆的两侧设置有自动清洁杆,所述搅拌杆上远离转轴的一端焊接有螺旋叶片,所述内胆的一端设置有电加热棒。In order to achieve the above purpose, the utility model provides the following technical solutions: an easy-to-clean reactor, including a reactor shell, the surface of the reactor shell is welded with ear supports, and the bottom of the reactor shell is welded with a support Feet, one end of the reactor shell is provided with a discharge port, the end of the reactor shell away from the discharge port is welded with a reducer, one side of the reducer is provided with a feed port, the reducer A rotating shaft is arranged inside, a motor is arranged above the reducer, an inner tank is arranged inside the reactor shell, and insulation cotton is filled between the reactor outer shell and the inner tank, and the inside of the inner tank is provided with Stirring rod, the stirring rod and the rotating shaft are fixedly connected by bolts, the stirring rod and the rotating shaft are provided with bolt installation holes corresponding to the bolts, the two sides of the stirring rod are provided with automatic cleaning rods, and the stirring rod A helical blade is welded at one end away from the rotating shaft, and an electric heating rod is arranged at one end of the inner tank.

优选的,所述电机与减速机通过螺栓固定连接,所述电机和减速机上开设有与螺栓相对应的螺栓安装孔。Preferably, the motor and the reducer are fixedly connected by bolts, and the motor and the reducer are provided with bolt installation holes corresponding to the bolts.

优选的,所述自动清洁杆为圆柱体结构,自动清洁杆总共设置有两个,且两个自动清洁杆分别设置在搅拌杆的两侧。Preferably, the self-cleaning rod has a cylindrical structure, and there are two self-cleaning rods in total, and the two self-cleaning rods are respectively arranged on both sides of the stirring rod.

优选的,所述自动清洁杆上焊接有圆柱体结构的连接杆,所述连接杆与圆柱体结构的搅拌杆通过焊接方式固定连接。Preferably, a connecting rod with a cylindrical structure is welded on the automatic cleaning rod, and the connecting rod is fixedly connected with the stirring rod with a cylindrical structure by welding.

优选的,所述出料口为中空的圆柱体结构,出料口的一端设置有出料口防护盖,所述出料口防护盖上设置有外螺纹,出料口上设置有与所述外螺纹相对应的内螺纹。Preferably, the discharge port is a hollow cylindrical structure, one end of the discharge port is provided with a discharge port protection cover, the discharge port protection cover is provided with external threads, and the discharge port is provided with a The thread corresponds to the internal thread.

优选的,所述耳式支座总共设置有四个,四个耳式支座焊接在反应釜外壳的表面,耳式支座上开设有第二螺栓安装孔。Preferably, there are four ear supports in total, the four ear supports are welded to the surface of the reactor shell, and the second bolt mounting holes are opened on the ear supports.

与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:

1.在反应釜上设置了自动清洁杆,自动清洁杆可以在转动过程中将反应釜的内胆上残留的物料除去,使反应釜的内胆的内壁保持清洁,从而使反应釜清洁起来比较简单,提升用户对反应釜的使用体验。1. An automatic cleaning rod is installed on the reactor, which can remove the residual material on the inner tank of the reactor during the rotation process, so as to keep the inner wall of the inner tank of the reactor clean, so that the reactor is cleaned more It is simple and improves the user's experience in using the reactor.

2.在反应釜的搅拌杆上设置了螺旋叶片,螺旋叶片可以在转动过程中将反应釜底部的物料向上提起,使搅拌杆对物料的搅拌更加的均匀,从而使物料在反应釜的内部加热的更加均匀,提升反应釜的工作效率。2. A helical blade is set on the stirring rod of the reactor, which can lift up the material at the bottom of the reactor during the rotation process, so that the stirring rod can stir the material more evenly, so that the material can be heated inside the reactor more uniform, improve the efficiency of the reactor.

3.在反应釜上设置了保温棉,保温棉可以有效阻碍反应釜通过外壳与外界进行热交换,从而使反应釜内的温度更加的恒定,另外,保温棉可以减少反应釜内的热量的流失,从而提高反应釜对能量的利用率。3. The thermal insulation cotton is installed on the reactor, which can effectively prevent the reactor from exchanging heat with the outside through the shell, so that the temperature in the reactor is more constant. In addition, the thermal insulation cotton can reduce the loss of heat in the reactor , so as to improve the energy utilization rate of the reactor.

附图说明Description of drawings

图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;

图2为本实用新型的结构剖视图;Fig. 2 is a structural sectional view of the utility model;

图中:1-支撑脚、2-反应釜外壳、3-耳式支座、4-转轴、5-电机、6-减速机、7-进料口、8-出料口、9-自动清洁杆、10-螺栓、11-搅拌杆、12-内胆、13-螺旋叶片、14-电加热棒、15-保温棉。In the figure: 1-supporting feet, 2-reactor shell, 3-ear support, 4-rotating shaft, 5-motor, 6-reducer, 7-inlet, 8-outlet, 9-automatic cleaning Rod, 10-bolt, 11-stirrer rod, 12-liner, 13-spiral blade, 14-electric heating rod, 15-insulation cotton.

具体实施方式Detailed ways

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.

请参阅图1和图2,本实用新型提供一种技术方案:一种易清洁的反应釜,包括反应釜外壳2,反应釜外壳2的表面焊接有耳式支座3,反应釜外壳2的下方焊接有支撑脚1,反应釜外壳2的一端设置有出料口8,反应釜外壳2上远离出料口8的一端焊接有减速机6,减速机6的一侧设置有进料口7,减速机6的内部设置有转轴4,减速机6的上方设置有电机5,反应釜外壳2的内部设置有内胆12,反应釜外壳2与内胆12的中间填充有保温棉15,内胆12的内部设置有搅拌杆11,搅拌杆11与转轴4通过螺栓10固定连接,搅拌杆11和转轴4上开设有与螺栓10相对应的螺栓安装孔,搅拌杆11的两侧设置有自动清洁杆9,搅拌杆11上远离转轴4的一端焊接有螺旋叶片13,内胆12的一端设置有电加热棒14。Please refer to Figure 1 and Figure 2, the utility model provides a technical solution: an easy-to-clean reactor, including a reactor shell 2, the surface of the reactor shell 2 is welded with an ear support 3, and the surface of the reactor shell 2 A support foot 1 is welded below, and one end of the reactor shell 2 is provided with a discharge port 8, and the end of the reactor shell 2 far away from the discharge port 8 is welded with a reducer 6, and one side of the reducer 6 is provided with a feed port 7 , the interior of the reducer 6 is provided with a rotating shaft 4, the top of the reducer 6 is provided with a motor 5, the interior of the reactor shell 2 is provided with a liner 12, and the middle of the reactor shell 2 and the liner 12 is filled with thermal insulation cotton 15. The inside of the gallbladder 12 is provided with a stirring rod 11, the stirring rod 11 is fixedly connected with the rotating shaft 4 through a bolt 10, the stirring rod 11 and the rotating shaft 4 are provided with bolt mounting holes corresponding to the bolt 10, and the both sides of the stirring rod 11 are provided with automatic The end of the cleaning rod 9 and the stirring rod 11 away from the rotating shaft 4 is welded with a spiral blade 13 , and one end of the liner 12 is provided with an electric heating rod 14 .

为了使电机5与减速机6连接的更加牢固,本实施例中,优选的,电机5与减速机6通过螺栓10固定连接,电机5和减速机6上开设有与螺栓10相对应的螺栓安装孔。In order to make the connection between the motor 5 and the reducer 6 more firm, in this embodiment, preferably, the motor 5 and the reducer 6 are fixedly connected by bolts 10, and the motor 5 and the reducer 6 are provided with bolts corresponding to the bolts 10. hole.

为了使自动清洁杆9在转动时受到的阻力更小,本实施例中,优选的,自动清洁杆9为圆柱体结构,自动清洁杆9总共设置有两个,且两个自动清洁杆9分别设置在搅拌杆11的两侧。In order to make the automatic cleaning rod 9 suffer less resistance when rotating, in this embodiment, preferably, the automatic cleaning rod 9 is a cylindrical structure, and there are two automatic cleaning rods 9 in total, and the two automatic cleaning rods 9 are respectively It is arranged on both sides of the stirring rod 11.

为了使自动清洁杆9的使用效果更好,本实施例中,优选的,自动清洁杆9上焊接有圆柱体结构的连接杆,连接杆与圆柱体结构的搅拌杆11通过焊接方式固定连接。In order to make the use effect of the automatic cleaning rod 9 better, in this embodiment, preferably, the connecting rod of cylindrical structure is welded on the automatic cleaning rod 9, and the connecting rod and the stirring rod 11 of cylindrical structure are fixedly connected by welding.

出料口8的出料效果更好,本实施例中,优选的,出料口8为中空的圆柱体结构,出料口8的一端设置有出料口防护盖,出料口防护盖上设置有外螺纹,出料口8上设置有与外螺纹相对应的内螺纹。The discharge effect of the discharge port 8 is better. In the present embodiment, preferably, the discharge port 8 is a hollow cylindrical structure, and one end of the discharge port 8 is provided with a discharge port protective cover, and the discharge port protective cover is An external thread is provided, and an internal thread corresponding to the external thread is provided on the discharge port 8 .

为了使耳式支座3对反应釜的固定效果更好,本实施例中,优选的,耳式支座3总共设置有四个,四个耳式支座3焊接在反应釜外壳2的表面,耳式支座3上开设有第二螺栓安装孔。In order to make the fixing effect of the ear-type support 3 to the reactor better, in this embodiment, preferably, there are four ear-type supports 3 in total, and the four ear-type supports 3 are welded on the surface of the reactor shell 2 , A second bolt mounting hole is provided on the ear support 3 .

本实用新型的工作原理及使用流程:本实用新型安装好过后,将物料从进料口7倒入内胆12中,然后将反应釜接通电源,使反应釜通电,此时电机5转动,电加热棒14通电发热,电加热棒14可以对内胆12内的物料进行加热,电机5可以带动减速机6转动,从而通过减速机6上的转轴4带动搅拌杆11转动,通过搅拌杆11对物料进行搅拌,反应完毕后将物料从出料口8排出,使用完毕后断开反应釜的电源;The working principle and application process of the utility model: after the utility model is installed, the material is poured into the inner tank 12 from the feed port 7, and then the reactor is powered on to energize the reactor, and the motor 5 rotates at this time, The electric heating rod 14 is energized to generate heat, the electric heating rod 14 can heat the material in the inner tank 12, the motor 5 can drive the reducer 6 to rotate, thereby the rotating shaft 4 on the reducer 6 drives the stirring rod 11 to rotate, and the stirring rod 11 Stir the material, discharge the material from the discharge port 8 after the reaction is completed, and disconnect the power supply of the reactor after use;

反应釜上的保温棉15可以阻碍反应釜通过反应釜外壳2与外界进行热交换,从而使反应釜内的温度更加的恒定,提高反应釜对能量的利用率,螺旋叶片13可以在转动过程中将内胆12底部的物料向上提起,从而使物料在内胆12中加热的更加均匀,自动清洁杆9可以在转动过程中将内胆12上残留的物料除去,从而使反应釜清洁起来更加的简便。The thermal insulation cotton 15 on the reactor can prevent the reactor from carrying out heat exchange with the outside world through the reactor shell 2, thereby making the temperature in the reactor more constant, improving the utilization rate of the energy of the reactor, and the helical blade 13 can Lift up the material at the bottom of the inner tank 12, so that the heating of the material in the inner tank 12 is more uniform, and the automatic cleaning rod 9 can remove the residual material on the inner tank 12 during the rotation, so that the reactor can be cleaned more easily easy.

尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes and modifications can be made to these embodiments without departing from the principle and spirit of the present invention , replacements and modifications, the scope of the present utility model is defined by the appended claims and their equivalents.

Claims (6)

1. a kind of reaction kettle easy to clean, including reaction kettle shell(2), it is characterised in that:The reaction kettle shell(2)Surface It is welded with hanging support(3), the reaction kettle shell(2)Lower section be welded with support leg(1), the reaction kettle shell(2)'s One end is provided with discharge port(8), the reaction kettle shell(2)Upper separate discharge port(8)One end be welded with speed reducer(6), institute State speed reducer(6)Side be provided with feed inlet(7), the speed reducer(6)Be internally provided with shaft(4), the speed reducer (6)Top be provided with motor(5), the reaction kettle shell(2)Be internally provided with liner(12), the reaction kettle shell (2)With liner(12)Central filler have heat-preservation cotton(15), the liner(12)Be internally provided with stirring rod(11), described to stir Mix bar(11)With shaft(4)Pass through bolt(10)It is fixedly connected, the stirring rod(11)And shaft(4)On offer and bolt (10)Corresponding bolt mounting holes, the stirring rod(11)Both sides be provided with automated cleaning bar(9), the stirring rod(11) Upper separate shaft(4)One end be welded with helical blade(13), the liner(12)One end be provided with electrically heated rod(14).
2. a kind of reaction kettle easy to clean according to claim 1, it is characterised in that:The motor(5)With speed reducer(6) Pass through bolt(10)It is fixedly connected, the motor(5)And speed reducer(6)On offer and bolt(10)Corresponding bolt installation Hole.
3. a kind of reaction kettle easy to clean according to claim 1, it is characterised in that:The automated cleaning bar(9)For circle Column structure, automated cleaning bar(9)In total there are two setting, and two automated cleaning bars(9)It is separately positioned on stirring rod(11) Both sides.
4. a kind of reaction kettle easy to clean according to claim 1, it is characterised in that:The automated cleaning bar(9)Upper weldering It is connected to the connecting rod of cylindrical structure, the stirring rod of the connecting rod and cylindrical structure(11)It is fixed and is connected by welding manner It connects.
5. a kind of reaction kettle easy to clean according to claim 1, it is characterised in that:The discharge port(8)It is hollow Cylindrical structure, discharge port(8)One end be provided with discharge port protective cover, be provided with external screw thread on the discharge port protective cover, Discharge port(8)On be provided with internal thread corresponding with the external screw thread.
6. a kind of reaction kettle easy to clean according to claim 1, it is characterised in that:The hanging support(3)It sets in total There are four setting, four hanging supports(3)It is welded on reaction kettle shell(2)Surface, hanging support(3)On offer the second bolt Mounting hole.
CN201721801083.XU 2017-12-21 2017-12-21 A kind of reaction kettle easy to clean Expired - Fee Related CN207769790U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110975788A (en) * 2019-12-17 2020-04-10 广东水利电力职业技术学院(广东省水利电力技工学校) A device for making silicon material for cpu production

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110975788A (en) * 2019-12-17 2020-04-10 广东水利电力职业技术学院(广东省水利电力技工学校) A device for making silicon material for cpu production

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