CN207754533U - One kind pumping surge tank blowdown apparatus for tobacco vacuum - Google Patents
One kind pumping surge tank blowdown apparatus for tobacco vacuum Download PDFInfo
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- CN207754533U CN207754533U CN201721868189.1U CN201721868189U CN207754533U CN 207754533 U CN207754533 U CN 207754533U CN 201721868189 U CN201721868189 U CN 201721868189U CN 207754533 U CN207754533 U CN 207754533U
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Abstract
本实用新型公开了一种用于烟草真空泵缓冲罐排污装置,包括罐体,罐体顶部设有进气真空管和出气真空管,罐体顶端设有变速电机,变速电机与罐体内刮壁板连接,刮壁板支架外表面上设有多个与罐体的内侧贴合的刮刷,罐体内部上侧设有一排喷头,罐体下部设有排污口和排液口。本实用新型设有刮壁板,可在变速电机的带动下刮除缓冲罐内壁的烟灰、粉尘,无需拆开缓冲罐人孔和排污管阀门,大大减轻了维保人员的劳动强度;缓冲罐上部设有一排喷头,可对缓冲罐内壁高速喷射自来水,操作简单、清洁效率高、节能环保。
The utility model discloses a sewage discharge device for a buffer tank of a tobacco vacuum pump, which comprises a tank body, an intake vacuum tube and an air outlet vacuum tube are arranged on the top of the tank body, a speed-changing motor is arranged on the top of the tank body, and the speed-changing motor is connected with a scraper in the tank body. The outer surface of the scraper bracket is provided with a plurality of scrapers that fit the inner side of the tank body, a row of nozzles is provided on the upper side of the tank body, and a sewage outlet and a liquid outlet are provided at the lower part of the tank body. The utility model is equipped with a scraping board, which can scrape the soot and dust on the inner wall of the buffer tank under the drive of the variable speed motor, without dismantling the manhole of the buffer tank and the valve of the sewage pipe, which greatly reduces the labor intensity of the maintenance personnel; the buffer tank There is a row of nozzles on the upper part, which can spray tap water on the inner wall of the buffer tank at high speed, with simple operation, high cleaning efficiency, energy saving and environmental protection.
Description
技术领域technical field
本实用新型装置涉及烟草真空泵缓冲罐清洁保养领域,更具体的说是一种用于烟草真空泵缓冲罐排污装置。The utility model relates to the field of cleaning and maintenance of buffer tanks of tobacco vacuum pumps, in particular to a blowdown device for the buffer tanks of tobacco vacuum pumps.
背景技术Background technique
烟草真空泵系统服务于卷接包设备上,由于卷接包设备在正常生产时会产生大量烟灰、粉尘,部分烟灰、粉尘随真空管道吸入缓冲罐内。因此,真空泵缓冲罐清洁、保养是真空泵设备维保过程中必不可少的环节,其直接影响着生产车间设备的保供能力。由于多台真空泵机组共用一个缓冲罐,结合烟草生产任务紧特点,清洁、保养缓冲罐通常安排在月底生产结束后进行:真空泵缓冲罐原配DN50排污管,每次清理缓冲罐时,打开自来水阀门,由于排污管太小,缓冲罐内烟灰结垢严重堵塞排污管,根本无法自动清理干净。维保人员只好拆开缓冲罐人孔进入缓冲罐内,用“铁铲+塑料桶”方式清理出烟灰,同时,拆开排污管上的球阀用钢筋疏通,然后用自来水冲洗干净。由于缓冲罐内属有限空间作业,内部异味大、劳动强度大、流出的烟灰淤泥造成地面二次污染,不仅影响着现场管理和设备管理,更重要的是影响维保人员的健康。The tobacco vacuum pump system serves the crimping and packaging equipment. Since the crimping and packaging equipment produces a lot of soot and dust during normal production, part of the soot and dust is sucked into the buffer tank along with the vacuum pipeline. Therefore, the cleaning and maintenance of the vacuum pump buffer tank is an indispensable link in the process of vacuum pump equipment maintenance, which directly affects the supply guarantee capacity of the production workshop equipment. Since multiple vacuum pump units share one buffer tank, combined with the tight task of tobacco production, the cleaning and maintenance of the buffer tank is usually arranged at the end of the end of production at the end of the month: the vacuum pump buffer tank is originally equipped with a DN50 sewage pipe, and the tap water valve is opened every time the buffer tank is cleaned. Because the sewage pipe is too small, the soot scale in the buffer tank seriously blocks the sewage pipe, and it cannot be cleaned automatically at all. The maintenance personnel had to dismantle the manhole of the buffer tank to enter the buffer tank, and use the method of "shovel + plastic bucket" to clean out the soot. Due to the limited space in the buffer tank, the internal odor is large, the labor intensity is high, and the outflow of soot and sludge causes secondary pollution on the ground, which not only affects on-site management and equipment management, but more importantly affects the health of maintenance personnel.
实用新型内容Utility model content
本实用新型装置的目的在于克服上述现有条件的不足,提出一种能够实现对缓冲罐罐体彻底清洗干净,并且排污效果好的用于烟草真空泵缓冲罐排污装置。The purpose of the device of the utility model is to overcome the shortcomings of the above-mentioned existing conditions, and to propose a sewage discharge device for the tobacco vacuum pump buffer tank that can realize the thorough cleaning of the buffer tank body and has a good sewage discharge effect.
为实现上述目的,本实用新型装置采用以下技术方案:In order to achieve the above object, the utility model device adopts the following technical solutions:
一种用于烟草真空泵缓冲罐排污装置,包括罐体,所述罐体顶部设有进气真空管和出气真空管,罐体顶端设有变速电机,所述变速电机与罐体内刮壁板连接,所述刮壁板支架外表面上设有多个与罐体的内侧贴合的刮刷,所述罐体内部上侧设有一排喷头,所述罐体下部设有排污口和排液口。A blowdown device for a tobacco vacuum pump buffer tank, comprising a tank body, the top of the tank body is provided with an intake vacuum pipe and an air outlet vacuum pipe, and the top of the tank body is provided with a variable speed motor, and the variable speed motor is connected with a scraper in the tank body, the The outer surface of the scraper bracket is provided with a plurality of scrapers that fit the inner side of the tank body, a row of nozzles is provided on the upper side of the tank body, and a sewage discharge port and a liquid discharge port are provided at the bottom of the tank body.
进一步地,所述进气真空管上设有过滤单元一,所述过滤单元一为多层滤网,所述进气真空管连接卷接包设备。Further, a filter unit 1 is provided on the intake vacuum tube, and the filter unit 1 is a multi-layer filter screen, and the intake vacuum tube is connected to the wrapping equipment.
进一步地,所述出气真空管上设有过滤单元二,所述过滤单元二为多层滤网,所述出气真空管上设有干燥装置,所述出气真空管连接真空泵。Further, the air outlet vacuum pipe is provided with a filter unit 2, the filter unit 2 is a multi-layer filter, the air outlet vacuum pipe is provided with a drying device, and the air outlet vacuum pipe is connected to a vacuum pump.
进一步地,所述排污口和排液口分别连接排放管道,所述排放管道上分别设有排污闸阀和排液闸阀。Further, the sewage discharge port and the liquid discharge port are respectively connected to discharge pipes, and the discharge pipes are respectively provided with a sewage discharge gate valve and a liquid discharge gate valve.
进一步地,所述罐体顶部设有可用于观察罐内的观察孔。Further, the top of the tank body is provided with an observation hole that can be used to observe the inside of the tank.
采用上述技术方案后,本实用新型与现有的背景技术相比,具有如下优点:After adopting the above technical solution, the utility model has the following advantages compared with the existing background technology:
1)本实用新型设有刮壁板,可在变速电机的带动下刮除缓冲罐内壁的烟灰、粉尘,无需拆开缓冲罐人孔和排污管阀门,大大减轻了维保人员的劳动强度;1) The utility model is equipped with a scraping board, which can scrape the soot and dust on the inner wall of the buffer tank under the drive of the variable speed motor, without dismantling the manhole of the buffer tank and the valve of the sewage pipe, which greatly reduces the labor intensity of the maintenance personnel;
2)缓冲罐上部设有一排喷头,可对缓冲罐内壁高速喷射自来水,操作简单、清洁效率高、节能环保;2) There is a row of nozzles on the upper part of the buffer tank, which can spray tap water on the inner wall of the buffer tank at high speed, with simple operation, high cleaning efficiency, energy saving and environmental protection;
3)进气真空管上设有多层滤网,对进入缓冲罐的气流进行初步过滤,减轻缓冲罐负担;出气真空管上设有多层滤网,对出缓冲罐的气流进行再次过滤,并且设有气流干燥装置,防止含烟尘、灰尘和水分的气流进入真空泵。3) There is a multi-layer filter screen on the intake vacuum pipe to initially filter the airflow entering the buffer tank to reduce the burden on the buffer tank; there is a multi-layer filter screen on the outlet vacuum pipe to filter the airflow out of the buffer tank again, and set There is an airflow drying device to prevent the airflow containing smoke, dust and moisture from entering the vacuum pump.
附图说明Description of drawings
图1为本实用新型结构示意图;Fig. 1 is a structural representation of the utility model;
图中:1、罐体;2、刮壁板;3、挂刷;4、排污口;5、排污闸阀;6、排液口;7、排液闸阀;8、喷头;9、观察孔;10、真空进气管;11、过滤单元一;12、真空出气管;13、过滤单元二;14、变速电机; 15、干燥装置。In the figure: 1. Tank body; 2. Scraping board; 3. Hanging brush; 4. Sewage outlet; 5. Sewage gate valve; 6. Drainage port; 7. Drainage gate valve; 10. Vacuum intake pipe; 11. Filter unit one; 12. Vacuum outlet pipe; 13. Filter unit two; 14. Variable speed motor; 15. Drying device.
具体实施方式Detailed ways
为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model.
一种用于烟草真空泵缓冲罐排污装置,包括罐体1,所述罐体1顶部设有进气真空管10和出气真空管12,罐体1顶端设有变速电机14,所述变速电机14与罐体1内刮壁板2连接,所述刮壁板2支架外表面上设有多个与罐体1的内侧贴合的刮刷3,所述罐体1内部上侧设有一排喷头8,所述罐体1下部设有排污口4和排液口6。A blowdown device for a tobacco vacuum pump buffer tank, comprising a tank body 1, the top of the tank body 1 is provided with an intake vacuum tube 10 and an air outlet vacuum tube 12, and the top of the tank body 1 is provided with a variable speed motor 14, and the variable speed motor 14 is connected to the tank The scraper 2 inside the body 1 is connected, and the outer surface of the bracket of the scraper 2 is provided with a plurality of scrapers 3 that fit the inner side of the tank body 1, and a row of nozzles 8 is provided on the upper side of the tank body 1, The bottom of the tank body 1 is provided with a sewage outlet 4 and a liquid outlet 6 .
所述进气真空管10上设有过滤单元一11,所述过滤单元一为多层滤网,对进入缓冲罐的气流进行初步过滤,减轻缓冲罐负担,所述进气真空管10连接卷接包设备;所述出气真空管12上设有过滤单元二13,所述过滤单元二为多层滤网,所述出气真空管12上设有干燥装置15,防止含烟尘、灰尘和水分的气流进入真空泵。The intake vacuum pipe 10 is provided with a filter unit one 11, and the filter unit one is a multi-layer filter screen, which preliminarily filters the airflow entering the buffer tank to reduce the burden on the buffer tank. Equipment; the outlet vacuum pipe 12 is provided with a filter unit 2 13, the filter unit 2 is a multi-layer filter, and the outlet vacuum pipe 12 is provided with a drying device 15 to prevent the airflow containing smoke, dust and moisture from entering the vacuum pump.
所述排污口4和排液口6分别连接排放管道,所述排放管道上分别设有排污闸阀5和排液闸阀7;所述罐体1顶部设有可用于观察罐内的观察孔9。The sewage discharge port 4 and the liquid discharge port 6 are respectively connected to discharge pipes, and the discharge pipes are respectively provided with a sewage discharge gate valve 5 and a liquid discharge gate valve 7; the top of the tank body 1 is provided with an observation hole 9 which can be used to observe the inside of the tank.
对本实用新型进行排污时,开启变速电机14,与变速电机14连接的刮壁板2转动,刮壁板2支架外表面上的多个与罐体1的内侧贴合的刮刷3对罐体1内壁的污物进行刮除,开启罐体1内部上侧的一排喷头8,喷头8高速喷射自来水,对罐体1内壁清洗,刮除和清洗下来的污物经罐体1下部的排污口4和排液口6的排放管道源源不断流向排污沟。When the utility model is used for sewage discharge, the variable speed motor 14 is turned on, and the scraper 2 connected to the variable speed motor 14 rotates, and a plurality of scrapers 3 on the outer surface of the bracket of the scraper 2 are attached to the inner side of the tank body 1. 1 Scrape off the dirt on the inner wall, open a row of nozzles 8 on the upper side of the tank body 1, and the nozzles 8 spray tap water at high speed to clean the inner wall of the tank body 1, and the scraped and cleaned dirt is discharged through the bottom of the tank body 1 The discharge pipes of port 4 and drain port 6 flow continuously to the sewage ditch.
维保人员只需要通过观察排污口4的“烟灰+水”排污物的干净度,就能够确定真空泵缓冲罐内部干净程度,待排污口4彻底排放干净后,关闭变速电机14、喷头8、排污闸阀5、排水闸阀7,清理保养真空泵缓冲罐任务顺利完成。Maintenance personnel only need to observe the cleanliness of the "soot + water" sewage at the sewage outlet 4 to determine the cleanliness inside the vacuum pump buffer tank. After the sewage outlet 4 is completely discharged, turn off the variable speed motor 14, the nozzle 8, and the sewage Gate valve 5, drainage gate valve 7, cleaning and maintenance of the buffer tank of the vacuum pump were successfully completed.
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本实用新型的保护范围之内。因此,本实用新型的保护范围应该以权利要求的保护范围。The above is only a preferred embodiment of the utility model, but the scope of protection of the utility model is not limited thereto, and any person familiar with the technical field can easily think of All changes or replacements should fall within the protection scope of the present utility model. Therefore, the protection scope of the present utility model should be defined as the protection scope of the claims.
Claims (5)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721868189.1U CN207754533U (en) | 2017-12-28 | 2017-12-28 | One kind pumping surge tank blowdown apparatus for tobacco vacuum |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721868189.1U CN207754533U (en) | 2017-12-28 | 2017-12-28 | One kind pumping surge tank blowdown apparatus for tobacco vacuum |
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| CN207754533U true CN207754533U (en) | 2018-08-24 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201721868189.1U Expired - Fee Related CN207754533U (en) | 2017-12-28 | 2017-12-28 | One kind pumping surge tank blowdown apparatus for tobacco vacuum |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110584191A (en) * | 2019-09-11 | 2019-12-20 | 江西中烟工业有限责任公司 | Tobacco vacuum tank with unpowered rotary cleaning and drying device |
| CN117796553A (en) * | 2024-01-25 | 2024-04-02 | 江苏鑫源烟草薄片有限公司 | A tobacco liquid spraying device and working method thereof |
-
2017
- 2017-12-28 CN CN201721868189.1U patent/CN207754533U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110584191A (en) * | 2019-09-11 | 2019-12-20 | 江西中烟工业有限责任公司 | Tobacco vacuum tank with unpowered rotary cleaning and drying device |
| CN110584191B (en) * | 2019-09-11 | 2024-06-11 | 江西中烟工业有限责任公司 | Tobacco vacuum tank with unpowered rotating cleaning and drying device |
| CN117796553A (en) * | 2024-01-25 | 2024-04-02 | 江苏鑫源烟草薄片有限公司 | A tobacco liquid spraying device and working method thereof |
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Granted publication date: 20180824 |