CN207751901U - A kind of vision system for the detection of energy-storage battery pole piece appearance - Google Patents
A kind of vision system for the detection of energy-storage battery pole piece appearance Download PDFInfo
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- CN207751901U CN207751901U CN201820155367.4U CN201820155367U CN207751901U CN 207751901 U CN207751901 U CN 207751901U CN 201820155367 U CN201820155367 U CN 201820155367U CN 207751901 U CN207751901 U CN 207751901U
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- pole piece
- camera
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- 238000001514 detection method Methods 0.000 title claims abstract description 36
- 238000004146 energy storage Methods 0.000 title claims abstract description 25
- 238000005498 polishing Methods 0.000 claims abstract description 4
- 239000011324 bead Substances 0.000 claims description 6
- 238000004458 analytical method Methods 0.000 claims description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims description 3
- 239000000741 silica gel Substances 0.000 claims description 3
- 229910002027 silica gel Inorganic materials 0.000 claims description 3
- 238000010191 image analysis Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 description 10
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 6
- 238000007689 inspection Methods 0.000 description 3
- 229910052759 nickel Inorganic materials 0.000 description 3
- 238000005286 illumination Methods 0.000 description 2
- 238000003384 imaging method Methods 0.000 description 2
- 238000009776 industrial production Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 1
- 230000003760 hair shine Effects 0.000 description 1
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- Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
Abstract
The utility model is related to technical field of machine vision, more particularly to a kind of vision system for product testing.A kind of vision system for the detection of energy-storage battery pole piece appearance, including PLC controller, system frame, the strip source being set in the system frame, it is fixed on the camera and detector lens in the system frame and being located above the strip source, further includes the camera controller being connected with the camera, the light source controller being connected with the light source, the polishing it is characterized in that two strip sources form an angle, the angle is 45 degree.The utility model is simple in structure, the operation is stable, and Detection accuracy is high.
Description
Technical field
The utility model is related to technical field of machine vision, more particularly to a kind of vision system for product testing.
Background technology
It needs to be detected the pole piece of battery after the completion of battery production, whether detection pole piece shape is qualified, if leakage nickel,
It is dirty whether pole piece has, and automatic checkout equipment working efficiency in the prior art is relatively low, and discrimination is not high, seriously affects work
Industry production run so that production automation degree is relatively low, and production cost is got higher, it is therefore desirable to which a kind of the operation is stable, detection are accurate
The high vision detection system of rate.
Invention content
It needs to be detected the pole piece of battery after the completion of battery production, whether detection pole piece shape is qualified, if leakage
Nickel, it is dirty whether pole piece has, and automatic checkout equipment working efficiency in the prior art is relatively low, and discrimination is not high, serious shadow
Ring industrial production operation so that production automation degree is relatively low, and production cost is got higher, it is therefore desirable to a kind of the operation is stable, detection
The high vision detection system of accuracy rate, to solve the above problems, the utility model proposes one kind being used for energy-storage battery pole piece appearance
The vision system of detection, Detection accuracy is high, the operation is stable.To achieve the above object, the utility model uses following technical side
Case：
A kind of vision system for the detection of energy-storage battery pole piece appearance, including PLC controller, system frame are set to
Strip source in the system frame, is fixed in the system frame and the camera above the strip source and inspection
Camera lens is surveyed, the camera is connected with the detector lens by connection ring, further includes being connected with the camera for image point
Analyse the camera controller of processing, the light source controller being connected with the light source, it is characterised in that two strip sources are at one
The polishing of clamp angle, the angle are 45 degree.
Preferably, the vision system for the detection of energy-storage battery pole piece appearance further includes rejecting mechanism, works as product
Into after detection station, the PLC controller is taken pictures to the camera trigger signal, after camera takes map analysis to handle,
The camera provides qualified/unqualified signal to PLC controller, and the PLC controller controls the rejecting mechanism rejecting and do not conform to
Lattice product.
Preferably, the target surface size of the camera is 2/3rds inches, and the focal length of the camera lens is 25mm.
Preferably, the spacing between the strip source and the energy-storage battery is 20-40mm.
Preferably, the spacing between the detector lens and the energy-storage battery is 470-490mm.
Preferably, the backboard for placing the battery is white, protrudes contrast so that the precision of product testing carries significantly
It is high.
Preferably, the strip source is white strip source, protrudes contrast so that the precision of product testing is significantly
It improves.
Preferably, it is provided with high heat conduction silica gel on the strip source, heat caused by light source can be made to dissipate rapidly
It issues, it is ensured that light stability shines.The external place of strip source electric wire is additionally provided with protection cableties, in the protection cableties
Ring is clamped electric wire, and outer ring is fixed on light source shell, and electric wire is protected not generate poor contact due to by external force, and fracture etc. is existing
As.The LED lamp bead high-density installation of the strip source.
Preferably, the lamp bead of the strip source is to centroclinal so that illumination beam angle smaller, hot spot are more equal
Even, accuracy of detection increases.
Advantageous effect：Since product surface is dirty, in order to protrude product surface feature, two strip sources are used.
The angled irradiation energy-storage battery pole piece of two pieces new light sources, can effectively eliminate reflective so that imaging effect is good, inspection
Precision is surveyed to increase.Use the target surface size of the camera for 2/3rds inches, when the focal length of the camera lens is 25mm, institute
It states ultraviolet light source to be set to above the product at 20-40mm, the camera lens are set with the spacing of the product as 470-
Gained image is most accurate when 490mm, and detection result is best.
Description of the drawings
FIG. 1 is a schematic structural view of the utility model.
Specific implementation mode
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describing, it is clear that described embodiment is only a part of the embodiment of the utility model, rather than whole
Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are without making creative work
The all other embodiment obtained, shall fall within the protection scope of the present invention.
It needs to be detected the pole piece of battery after the completion of battery production, whether detection pole piece shape is qualified, if leakage
Nickel, it is dirty whether pole piece has, and automatic checkout equipment working efficiency in the prior art is relatively low, and discrimination is not high, serious shadow
Ring industrial production operation so that production automation degree is relatively low, and production cost is got higher, it is therefore desirable to a kind of the operation is stable, detection
The high vision detection system of accuracy rate, to solve the above problems, the utility model uses following technical scheme：
A kind of vision system for the detection of energy-storage battery pole piece appearance, including PLC controller, system frame are set to
Strip source 4 in the system frame is fixed in the system frame and positioned at the camera 1 of 4 top of the strip source
With detector lens 3, the camera 1 and the detector lens 3 are connected by connection ring 2, further include the use being connected with the camera 1
In the camera controller of image analysis processing, the light source controller being connected with the light source 4, it is characterised in that the strip source
It it is two, two strip sources 4 form an angle polishing, and the angle is 45 degree.
Preferably, the vision system for the detection of energy-storage battery pole piece appearance further includes rejecting mechanism, works as product
Into after detection station, the PLC controller is taken pictures to the camera trigger signal, after camera takes map analysis to handle,
The camera provides qualified/unqualified signal to PLC controller, and the PLC controller controls the rejecting mechanism rejecting and do not conform to
Lattice product.
The target surface size of the camera 1 is 2/3rds inches, and the focal length of the camera lens 3 is 25mm.
Spacing between the strip source 4 and the energy-storage battery 6 is 20-40mm.
Spacing between the detector lens 3 and the energy-storage battery 6 is 470-490mm.
The backboard 7 for placing the battery is white, protrudes contrast so that the precision of product testing greatly improves.
The strip source 6 is white strip source, protrudes contrast so that the precision of product testing greatly improves.
It is provided with high heat conduction silica gel on the strip source 6, heat caused by light source can be made to come out rapidly, really
Light stability is protected to shine.The external place of 6 electric wire of the strip source is additionally provided with protection cableties, and the protection cableties inner ring is clamped
Phenomena such as electric wire, outer ring are fixed on light source shell, and electric wire is protected not generate poor contact due to by external force, fracture.The item
The LED lamp bead high-density installation of shape light source 6.
The lamp bead of the strip source 6 is to centroclinal so that illumination beam angle smaller, hot spot evenly, detection essence
Degree increases.
In conclusion since product surface is dirty, in order to protrude product surface feature, two strip sources are used.
The angled irradiation energy-storage battery pole piece of two pieces new light sources, can effectively eliminate reflective so that imaging effect is good, inspection
Precision is surveyed to increase.Use the target surface size of the camera for 2/3rds inches, when the focal length of the camera lens is 25mm, institute
It states ultraviolet light source to be set to above the product at 20-40mm, the camera lens are set with the spacing of the product as 470-
Gained image is most accurate when 490mm, and detection result is best.
Claims (9)
1. a kind of vision system for the detection of energy-storage battery pole piece appearance, including PLC controller, system frame, are set to institute
The strip source in system frame is stated, is fixed in the system frame and the camera above the strip source and detection
Camera lens, the camera are connected with the detector lens by connection ring, further include being connected with the camera for image analysis
The camera controller of processing, the light source controller being connected with the light source, it is characterised in that two strip sources are at certain
Angle polishing, the angle are 45 degree.
2. a kind of vision system for the detection of energy-storage battery pole piece appearance as described in claim 1, it is characterised in that also wrap
Rejecting mechanism is included, after product enters detection station, the PLC controller is taken pictures to the camera trigger signal, through phase
After machine takes map analysis to handle, the camera provides, and qualified/unqualified signal arrives PLC controller, described in the PLC controller controls
Rejecting mechanism rejects substandard product.
3. a kind of vision system for the detection of energy-storage battery pole piece appearance as described in claim 1, it is characterised in that described
The target surface size of camera is 2/3rds inches, and the focal length of the camera lens is 25mm.
4. a kind of vision system for the detection of energy-storage battery pole piece appearance as claimed in claim 3, it is characterised in that described
Spacing between strip source and the energy-storage battery is 20-40mm.
5. a kind of vision system for the detection of energy-storage battery pole piece appearance as claimed in claim 4, it is characterised in that described
Spacing between detector lens and the energy-storage battery is 470-490mm.
6. a kind of vision system for the detection of energy-storage battery pole piece appearance as described in claim 1, it is characterised in that place
The backboard of the battery is white.
7. a kind of vision system for the detection of energy-storage battery pole piece appearance as described in claim 1, it is characterised in that described
Strip source is white strip source.
8. a kind of vision system for the detection of energy-storage battery pole piece appearance as described in claim 1, it is characterised in that described
High heat conduction silica gel is provided on strip source, the external place of strip source electric wire is additionally provided with protection cableties, the strip light
The intensive installation of LED lamp bead in source.
9. a kind of vision system for the detection of energy-storage battery pole piece appearance as described in claim 1, it is characterised in that described
The lamp bead of strip source is to centroclinal.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820155367.4U CN207751901U (en) | 2018-01-30 | 2018-01-30 | A kind of vision system for the detection of energy-storage battery pole piece appearance |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820155367.4U CN207751901U (en) | 2018-01-30 | 2018-01-30 | A kind of vision system for the detection of energy-storage battery pole piece appearance |
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| Publication Number | Publication Date |
|---|---|
| CN207751901U true CN207751901U (en) | 2018-08-21 |
Family
ID=63154210
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| CN201820155367.4U Active CN207751901U (en) | 2018-01-30 | 2018-01-30 | A kind of vision system for the detection of energy-storage battery pole piece appearance |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110076098A (en) * | 2019-03-18 | 2019-08-02 | 广州超音速自动化科技股份有限公司 | Naked battery core end face glue water tape trace quality detecting method and equipment |
| CN110632088A (en) * | 2019-08-09 | 2019-12-31 | 广州超音速自动化科技股份有限公司 | Battery edge sealing and gluing detection equipment and detection method |
| CN111121546A (en) * | 2018-10-31 | 2020-05-08 | 沈阳新松机器人自动化股份有限公司 | Visual camera detection system for inserting leads into fireworks |
| CN114463327A (en) * | 2022-04-08 | 2022-05-10 | 深圳市睿阳精视科技有限公司 | Multi-shooting imaging detection equipment and method for watermark defect of electronic product lining package |
| WO2023028804A1 (en) * | 2021-08-31 | 2023-03-09 | 宁德时代新能源科技股份有限公司 | Camera apparatus and winder system |
| CN116399872A (en) * | 2023-05-26 | 2023-07-07 | 凌云光技术股份有限公司 | Cell printing quality detection device and cell printing quality detection method |
-
2018
- 2018-01-30 CN CN201820155367.4U patent/CN207751901U/en active Active
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111121546A (en) * | 2018-10-31 | 2020-05-08 | 沈阳新松机器人自动化股份有限公司 | Visual camera detection system for inserting leads into fireworks |
| CN110076098A (en) * | 2019-03-18 | 2019-08-02 | 广州超音速自动化科技股份有限公司 | Naked battery core end face glue water tape trace quality detecting method and equipment |
| CN110076098B (en) * | 2019-03-18 | 2021-11-19 | 广州超音速自动化科技股份有限公司 | Bare cell end face glue water mark quality inspection method and equipment |
| CN110632088A (en) * | 2019-08-09 | 2019-12-31 | 广州超音速自动化科技股份有限公司 | Battery edge sealing and gluing detection equipment and detection method |
| WO2023028804A1 (en) * | 2021-08-31 | 2023-03-09 | 宁德时代新能源科技股份有限公司 | Camera apparatus and winder system |
| US12342061B2 (en) | 2021-08-31 | 2025-06-24 | Contemporary Amperex Technology (Hong Kong) Limited | Camera apparatus and winder system |
| CN114463327A (en) * | 2022-04-08 | 2022-05-10 | 深圳市睿阳精视科技有限公司 | Multi-shooting imaging detection equipment and method for watermark defect of electronic product lining package |
| CN116399872A (en) * | 2023-05-26 | 2023-07-07 | 凌云光技术股份有限公司 | Cell printing quality detection device and cell printing quality detection method |
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