CN207751429U - A device for measuring the inclination angle of the mortise and groove of the engine compressor wheel - Google Patents
A device for measuring the inclination angle of the mortise and groove of the engine compressor wheel Download PDFInfo
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- CN207751429U CN207751429U CN201820169529.XU CN201820169529U CN207751429U CN 207751429 U CN207751429 U CN 207751429U CN 201820169529 U CN201820169529 U CN 201820169529U CN 207751429 U CN207751429 U CN 207751429U
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Abstract
Description
技术领域technical field
本实用新型属于机械制造技术领域,涉及一种发动机压气机轮盘榫槽倾斜角测量装置。The utility model belongs to the technical field of mechanical manufacturing, and relates to a device for measuring the inclination angle of a wheel disc of an engine compressor.
背景技术Background technique
为了使航空发动机压气机盘在高转速的工作环境下能承受很大的应力,保证叶片传递载荷分布均匀,对叶片用榫头插入压气机盘的榫槽内的尺寸、角度和技术条件有严格的要求。由于加工工艺的原因,其轮盘榫槽倾斜角度不可能是完全相同的,为了控制轮盘榫槽倾斜角度差异,除工艺控制外,还要准确测量轮盘榫槽倾斜角度,以保证榫槽倾斜角度符合控制要求。目前,采用转接器结合杠杆百分表推表测量,表针显示的差值即为测量结果。由于测量基准面(压气机盘轮辐)宽度小于通用表架底座宽度的1/2,导致测量稳定性不好,存在错检的可能,为了防止错检,采取多次测量,测量效率低,而且还存在错检的可能。In order to make the aero-engine compressor disk withstand a lot of stress in the high-speed working environment and ensure the uniform distribution of the load transmitted by the blades, there are strict requirements on the size, angle and technical conditions for the blades to be inserted into the tenon grooves of the compressor disk. Require. Due to the processing technology, the inclination angle of the tenon and groove of the wheel disc cannot be exactly the same. In order to control the difference in inclination angle of the tenon and groove of the wheel disc, in addition to process control, it is also necessary to accurately measure the inclination angle of the tenon and groove of the wheel disc to ensure that the tenon and groove The tilt angle meets the control requirements. At present, an adapter is used in combination with a lever dial indicator to push the meter to measure, and the difference displayed by the hands is the measurement result. Since the width of the measurement reference plane (compressor disc spoke) is less than 1/2 of the base width of the universal meter frame, the measurement stability is not good, and there is a possibility of false detection. In order to prevent false detection, multiple measurements are taken, and the measurement efficiency is low, and There is also the possibility of false detection.
实用新型内容Utility model content
本实用新型的目的在于提供一种发动机压气机轮盘榫槽倾斜角测量装置,其能够快速、准确测量轮盘榫槽倾斜角。The purpose of the utility model is to provide a device for measuring the inclination angle of the tenon and groove of the wheel disk of the engine compressor, which can quickly and accurately measure the inclination angle of the tenon and groove of the wheel disk.
本实用新型是通过以下技术方案来实现:The utility model is realized through the following technical solutions:
一种发动机压气机轮盘榫槽倾斜角测量装置,包括转接器、桥式测具和百分表,其中,A device for measuring the inclination angle of the wheel disk of an engine compressor, including an adapter, a bridge measuring tool and a dial indicator, wherein,
转接器包括转接器本体和两根锥形杆,转接器本体包括定位部、连接板和测量部;定位部的后侧面能与榫槽的底面贴合,定位部的前侧面中间设置连接板,连接板与定位部延伸方向一致,连接板与与测量部的后侧面连接;定位部顶端具有定位销,定位销能够与发动机压气机轮盘上端面结合;锥形杆能从榫槽下端插入榫槽中,并与定位部的前侧面、榫槽侧壁和连接板侧壁贴合,两根锥形杆分别位于连接板两侧;测量部的上端面为测量平面,当将转接器安装到榫槽的倾斜角恰为设定角度的发动机压气机轮盘上时,测量平面与发动机压气机轮盘上端面平行;The adapter includes an adapter body and two tapered rods. The adapter body includes a positioning part, a connecting plate and a measuring part; the rear side of the positioning part can be fitted with the bottom surface of the tongue and groove, and the front side of the positioning part is set in the middle Connecting plate, the connecting plate is in the same extension direction as the positioning part, and the connecting plate is connected to the rear side of the measuring part; the top of the positioning part has a positioning pin, and the positioning pin can be combined with the upper end surface of the engine compressor wheel; The lower end is inserted into the tenon groove, and fits with the front side of the positioning part, the side wall of the tenon groove and the side wall of the connecting plate, and the two tapered rods are respectively located on both sides of the connecting plate; When the connector is installed on the engine compressor wheel whose inclination angle of the mortise is exactly the set angle, the measurement plane is parallel to the upper end surface of the engine compressor wheel;
桥式测具包括测具本体,测具本体的一端具有定位基准面,中间设置百分表安装孔,百分表通过百分表安装孔固定在测具本体上且百分表的量杆与定位基准面垂直;百分表安装孔下方设置测量空间,测量空间能够容置测量平面。The bridge measuring tool includes a measuring tool body, one end of the measuring tool body has a positioning reference plane, and a dial indicator mounting hole is set in the middle, and the dial indicator is fixed on the measuring tool body through the dial indicator mounting hole, and the measuring rod of the dial indicator is connected with the measuring rod. The positioning reference plane is vertical; a measurement space is set under the dial indicator installation hole, and the measurement space can accommodate the measurement plane.
优选地,所述桥式测具还包括表夹和表夹螺母;表夹固定在百分表安装孔中,百分表通过表夹螺母与表夹固定连接。Preferably, the bridge measuring tool further includes a watch clip and a watch clip nut; the watch clip is fixed in the dial indicator installation hole, and the dial indicator is fixedly connected to the watch clip through the watch clip nut.
优选地,所述转接器还包括手柄,手柄可拆卸地固定在测量部的前侧面。Preferably, the adapter further includes a handle, which is detachably fixed on the front side of the measuring part.
优选地,测量平面在垂直于发动机压气机轮盘径向方向的宽度为20mm。Preferably, the measurement plane has a width of 20 mm in a direction perpendicular to the radial direction of the engine compressor wheel.
优选地,测具本体的两端均具有定位基准面。Preferably, both ends of the measuring tool body have positioning datum surfaces.
优选地,测具本体中间具有凸出部,凸出部下面设置测量空间。Preferably, there is a protruding part in the middle of the measuring tool body, and a measuring space is set under the protruding part.
与现有技术相比,本实用新型具有以下有益的技术效果:Compared with the prior art, the utility model has the following beneficial technical effects:
本实用新型提供的发动机压气机轮盘榫槽倾斜角测量装置,其包括转接器、桥式测具和百分表,其中,转接器用于与榫槽配合并提供测量平面,百分表测量测量平面的高度偏差,计算出榫槽倾斜角与实际值的偏差,进而可以计算出榫槽倾斜角。其中,本实用新型没有采用通用表架,而是专门设计了桥式测具,桥式测具的中间用于安装百分表,其端部设置定位基准面,定位基准面用于与发动机压气机轮盘上端面配合,并在保持贴合的条件下,移动桥式测具,带动百分表测量测量平面的高度偏差。由于桥式测具仅需通过定位基准面与发动机压气机轮盘上端面配合,而不必整个桥式测具的下侧面全部与发动机压气机轮盘上端面配合,可以保持该配合的稳定性和持续性,提高了测量的稳定性,进而可以减少测量次数,提高测量效率。The utility model provides a device for measuring the inclination angle of the tenon and groove of the engine compressor disc, which includes an adapter, a bridge measuring tool and a dial indicator, wherein the adapter is used to cooperate with the tenon and groove and provide a measurement plane, and the dial indicator Measure the height deviation of the measurement plane, and calculate the deviation between the inclination angle of the tenon and groove and the actual value, and then calculate the inclination angle of the tenon and groove. Among them, the utility model does not use a general-purpose meter frame, but a bridge-type measuring tool is specially designed. The middle of the bridge-type measuring tool is used to install the dial indicator, and the end of the bridge-type measuring tool is provided with a positioning reference plane, which is used to connect with the engine compressed air. The upper end face of the machine wheel is matched, and under the condition of keeping the fit, the bridge measuring tool is moved to drive the dial gauge to measure the height deviation of the measuring plane. Because the bridge measuring tool only needs to cooperate with the upper end surface of the engine compressor wheel through the positioning datum plane, and does not need to match the entire lower side of the bridge measuring tool with the upper end surface of the engine compressor wheel, the stability and stability of the matching can be maintained. Continuity improves the stability of measurement, which in turn can reduce the number of measurements and improve measurement efficiency.
附图说明Description of drawings
图1-1为本实用新型的榫槽倾斜角测量装置的正视结构示意图。Fig. 1-1 is a front structural schematic diagram of the tongue and groove inclination angle measuring device of the present invention.
图1-2为本实用新型的榫槽倾斜角测量装置的俯视结构示意图。Fig. 1-2 is a top view structure schematic diagram of the mortise and groove inclination angle measuring device of the present invention.
图2-1是本实用新型的桥式测具与百分表结合的正视示意图。Fig. 2-1 is a schematic front view of the combination of the bridge measuring tool and the dial indicator of the present invention.
图2-2是本实用新型的桥式测具与百分表结合的俯视示意图。Fig. 2-2 is a schematic top view of the combination of the bridge measuring tool and the dial indicator of the present invention.
图3-1是本实用新型的转接器俯视示意图。Fig. 3-1 is a schematic top view of the adapter of the present invention.
图3-2是本实用新型的转接器侧视结构示意图。Figure 3-2 is a schematic diagram of the side view of the adapter of the present invention.
图3-3是图3-1的A-A剖切示意图。Fig. 3-3 is a schematic cutaway diagram of A-A in Fig. 3-1.
图3-4是本实用新型的转接器结构示意图,主要反映测量部前侧面的结构。Fig. 3-4 is a structural schematic diagram of the adapter of the present invention, which mainly reflects the structure of the front side of the measuring part.
图4-1是本实用新型的桥式测具本体正视示意图。Figure 4-1 is a schematic diagram of the front view of the bridge measuring tool body of the present invention.
图4-2是本实用新型的桥式测具本体俯视示意图。Fig. 4-2 is a schematic top view of the bridge measuring tool body of the present invention.
图5是表夹示意图。Fig. 5 is a schematic diagram of the watch holder.
图6是表夹螺母示意图。Fig. 6 is a schematic diagram of a clamp nut.
图7-1是本实用新型的转接器本体侧视示意图。Fig. 7-1 is a schematic side view of the adapter body of the present invention.
图7-2是图7-1的B-B剖切示意图。Fig. 7-2 is a schematic cut-away diagram of B-B in Fig. 7-1.
图7-3是本实用新型的转接器本体结构示意图,主要反映测量部前侧面的结构。Fig. 7-3 is a schematic diagram of the structure of the adapter body of the present invention, which mainly reflects the structure of the front side of the measuring part.
图8是定位销示意图。Fig. 8 is a schematic diagram of a positioning pin.
图9是锥形杆示意图。Figure 9 is a schematic diagram of a tapered rod.
图10是手柄示意图。Figure 10 is a schematic diagram of the handle.
图11-1是发动机压气机轮盘俯视示意图。Figure 11-1 is a schematic top view of the engine compressor wheel.
图11-2是发动机压气机轮盘侧视示意图。Figure 11-2 is a schematic side view of the engine compressor wheel.
图12-1是本实用新型中将角度偏差值测量转换为高度偏差值测量的原理图。Fig. 12-1 is a principle diagram of converting angle deviation value measurement into height deviation value measurement in the utility model.
图12-2是本实用新型中将角度偏差值测量转换为高度偏差值测量的原理图,是12-1图在NP处的局部放大图。Fig. 12-2 is a schematic diagram of converting angle deviation value measurement into height deviation value measurement in the utility model, and is a partially enlarged view at NP in Fig. 12-1.
其中:1为发动机压气机轮盘;11为榫槽;12为发动机压气机轮盘上端面;2为转接器,211为定位部;212为连接板;213为测量部;214为锥形杆;215为手柄;216为定位销;3为桥式测具;31为测具本体;311为凸出部;312为支脚部;313为加强筋;32为表夹;33为表夹螺母;4为百分表。Among them: 1 is the engine compressor wheel; 11 is the tongue and groove; 12 is the upper end surface of the engine compressor wheel; 2 is the adapter, 211 is the positioning part; 212 is the connecting plate; 213 is the measuring part; 214 is the cone Rod; 215 is the handle; 216 is the positioning pin; 3 is the bridge measuring tool; 31 is the measuring tool body; 311 is the protruding part; 312 is the foot part; 313 is the reinforcing rib; ; 4 is a dial indicator.
具体实施方式Detailed ways
下面结合附图对本实用新型做进一步详细描述:Below in conjunction with accompanying drawing, the utility model is described in further detail:
在本实用新型中,使用了前、后、上、下的概念,如“定位部的后侧面”等,本领域技术人员应当知晓,这些方位的限定描述的是不同部件或结构之间的相对位置关系,而不是绝对的空间关系。在描述这些位置关系时,所采用的描述参考系是这样的:以发动机压气机轮盘1的上侧面或上端面为上,反之依然;沿发动机压气机轮盘1径向,指向圆心的方向为后方,远离圆心的方向为前方(即发动机压气机轮盘1内侧为后方,外侧为前方)。对于榫槽11,还使用了榫槽11的底面的概念,榫槽11的底面为常规概念,其方向相对于榫槽11的开口。相应的,本实用新型中还用到了左右作为限定,明显的,左右方向是垂直于前后左右方向形成的平面的方向,保持上下方向,从前向后观察的左侧为左方向,右侧为右方向。In the present utility model, the concepts of front, back, up and down are used, such as "the rear side of the positioning part", etc. Those skilled in the art should know that the limitations of these orientations describe the relative relationship between different components or structures. Positional relationships, rather than absolute spatial relationships. When describing these positional relationships, the description reference system used is as follows: take the upper side or upper end surface of the engine compressor wheel 1 as the top, and vice versa; along the radial direction of the engine compressor wheel 1, point to the direction of the center of the circle is the rear, and the direction away from the center of circle is the front (that is, the inner side of the engine compressor wheel disc 1 is the rear, and the outer side is the front). For the tenon groove 11 , the concept of the bottom surface of the tenon groove 11 is also used. The bottom surface of the tenon groove 11 is a conventional concept, and its direction is relative to the opening of the tenon groove 11 . Correspondingly, left and right are also used as limitations in the present invention. Obviously, the left and right direction is the direction perpendicular to the plane formed by the front, rear, left, and right directions, and the up and down direction is maintained. The left side viewed from front to back is the left direction, and the right side is the right direction. direction.
实施例1Example 1
本实用新型提供了一种发动机压气机轮盘榫槽倾斜角测量装置,其中,所述发动机压气机轮盘(如图11-1和图11-2所示)榫槽倾斜角设计为65°,误差不超过5分。为了测量该榫槽11倾斜角,本实用新型提供的发动机压气机轮盘榫槽倾斜角测量装置包括:转接器2、桥式测具3和百分表4,其中,The utility model provides a device for measuring the inclination angle of the tenon and groove of the engine compressor wheel, wherein the inclination angle of the tenon and groove of the engine compressor wheel (as shown in Figure 11-1 and Figure 11-2) is designed to be 65° , with an error of no more than 5 points. In order to measure the angle of inclination of the tenon and groove 11, the measuring device for the angle of inclination of the engine compressor wheel disk provided by the utility model includes: an adapter 2, a bridge measuring tool 3 and a dial indicator 4, wherein,
所述转接器2包括转接器本体、手柄215和两个锥形杆214,其中,所述转接器本体包括定位部211、连接板212和测量部213。The adapter 2 includes an adapter body, a handle 215 and two tapered rods 214 , wherein the adapter body includes a positioning portion 211 , a connecting plate 212 and a measuring portion 213 .
如图3-1、图3-2、图3-3、图3-4、图7-1、图7-2和图7-3所示,定位部211的后侧面能与榫槽11的底面贴合,定位部211的前侧面中间设置连接板212,连接板212与定位部211延伸方向一致,连接板212与与测量部213的后侧面连接;As shown in Figure 3-1, Figure 3-2, Figure 3-3, Figure 3-4, Figure 7-1, Figure 7-2 and Figure 7-3, the rear side of the positioning part 211 can be aligned with the tongue and groove 11 The bottom surface is attached, and a connecting plate 212 is arranged in the middle of the front side of the positioning part 211. The connecting plate 212 is consistent with the extending direction of the positioning part 211, and the connecting plate 212 is connected to the rear side of the measuring part 213;
如此,定位部211能够从榫槽11上端插入榫槽11中,定位部211的后侧面能与榫槽11的底面贴合,其顶端具有定位销216(如图8所示),定位销216能够与发动机压气机轮盘上端面12结合,实现在发动机压气机轮盘1轴向方向(即上下方向)对转接器的定位;连接板212穿过榫槽11前侧的开口,与位于榫槽11外的测量部213连接。测量部213的上端面为测量平面,当榫槽11的倾斜角恰为65°时,测量平面与发动机压气机轮盘上端面12平行。In this way, the positioning part 211 can be inserted into the tenon groove 11 from the upper end of the tenon groove 11, the rear side of the positioning part 211 can be attached to the bottom surface of the tenon groove 11, and its top end has a positioning pin 216 (as shown in Figure 8), and the positioning pin 216 It can be combined with the upper end surface 12 of the engine compressor wheel to realize the positioning of the adapter in the axial direction (ie, up and down) of the engine compressor wheel 1; The measuring portion 213 outside the tongue and groove 11 is connected. The upper end face of the measuring portion 213 is a measuring plane, and when the inclination angle of the tenon groove 11 is exactly 65°, the measuring plane is parallel to the upper end face 12 of the engine compressor wheel.
在使用时,将定位部211从发动机压气机轮盘榫槽11上端面插入榫槽11理论倾斜角为65°的榫槽11内,直至定位部211上定位销216与发动机压气机轮盘上端面12贴合无间隙,定位部211的后侧面与榫槽11底面贴合。此时,连接板212穿过榫槽11前端的开口,将测量部213固定在榫槽11外部的发动机压气机轮盘1侧面前。如图3-2所示,将两锥形杆214(如图9所示)从榫槽11下端插入定位部211与榫槽11之间的空隙,轻轻用力使两锥形杆214紧贴定位部211外侧面、连接板212侧面和榫槽11侧壁,使定位部211在榫槽11紧密贴合无间隙。在插入锥形杆214时,两根锥形杆214分别插入连接板212的两侧,以保证定位部211的延伸方向与榫槽11的延伸方向一致,保证榫槽11角度测量的准确性。When in use, insert the positioning part 211 from the upper end surface of the tenon groove 11 of the engine compressor wheel disc into the tenon groove 11 whose theoretical inclination angle is 65°, until the positioning pin 216 on the positioning part 211 and the engine compressor wheel disc The end face 12 fits together without any gap, and the rear side of the positioning part 211 fits with the bottom surface of the tongue and groove 11 . At this time, the connecting plate 212 passes through the opening at the front end of the tenon groove 11 to fix the measuring part 213 in front of the side of the engine compressor wheel 1 outside the tenon groove 11 . As shown in Figure 3-2, insert the two tapered rods 214 (as shown in Figure 9) from the lower end of the tenon groove 11 into the gap between the positioning part 211 and the tenon groove 11, and use light force to make the two tapered rods 214 close to each other. The outer side of the positioning part 211 , the side of the connecting plate 212 and the side wall of the tenon groove 11 make the positioning part 211 closely fit on the tenon and groove 11 without any gap. When inserting the tapered rods 214, two tapered rods 214 are respectively inserted into both sides of the connecting plate 212 to ensure that the extending direction of the positioning part 211 is consistent with the extending direction of the tenon groove 11 and ensure the accuracy of angle measurement of the tenon groove 11.
装入转接器2时应无卡滞现象,如有,检查零件是否有外观缺陷等,并排除。检查两锥形杆214的插入长度,长度需超过榫槽11厚度的二分之一,两锥形杆214外露长度需基本保持一致,如不符,检查装置的各部分是否准确安装等,并排除。When installing the adapter 2, there should be no sticking phenomenon. If so, check whether the parts have appearance defects, etc., and eliminate them. Check the insertion length of the two tapered rods 214, the length must exceed one-half of the thickness of the tenon groove 11, the exposed length of the two tapered rods 214 must be basically consistent, if not, check whether the various parts of the device are installed correctly, etc., and eliminate .
在测量部213的前侧面通过螺纹孔连接手柄215(如图10所示),以方便转接器2的安装和拆除。A handle 215 (as shown in FIG. 10 ) is connected to the front side of the measuring part 213 through a threaded hole, so as to facilitate the installation and removal of the adapter 2 .
如图2-1和图2-2所示,所述桥式测具3包括测具本体31、表夹32和表夹螺母33。如图4-2和图4-2所示,测具本体31为桥式,其两端为支脚部312,支脚部312均具有定位基准面,中间具有凸出部311,凸出部311下面设置测量空间。凸出部311上设置百分表安装孔,百分表安装孔与表夹32(如图5所示)配合,表夹32用于安装百分表4,表夹螺母33(如图6所示)将百分表4固定在表夹32上;其中,安装完成百分表4后,百分表4的测量杆垂直于测具本体31的定位基准面。测具本体31上还设置加强筋313,加强筋313用于连接支脚部312和凸出部311。在一种可行的方案中,支脚部312的宽度不大于压气机轮盘轮辐的2倍,最好不大于压气机轮盘轮辐,以便定位基准面能够与发动机压气机轮盘上端面12(测量基准面)稳定结合。As shown in FIG. 2-1 and FIG. 2-2 , the bridge measuring tool 3 includes a measuring tool body 31 , a clip 32 and a clip nut 33 . As shown in Fig. 4-2 and Fig. 4-2, the measuring tool body 31 is bridge type, and its two ends are leg parts 312, and the leg parts 312 all have a positioning reference plane, and there is a protruding part 311 in the middle, and the protruding part 311 is below Set up the measurement space. Protruding part 311 is provided with dial indicator installation hole, and dial indicator installation hole cooperates with table holder 32 (as shown in Figure 5), and table holder 32 is used for installing dial indicator 4, table holder nut 33 (as shown in Figure 6). (shown) fix the dial gauge 4 on the watch holder 32; where, after the dial gauge 4 is installed, the measuring rod of the dial gauge 4 is perpendicular to the positioning datum plane of the measuring tool body 31. A reinforcing rib 313 is also provided on the measuring tool body 31 , and the reinforcing rib 313 is used to connect the leg portion 312 and the protruding portion 311 . In a feasible solution, the width of the leg portion 312 is not greater than twice the spoke of the compressor wheel, preferably not greater than the spoke of the compressor wheel, so that the positioning reference plane can be aligned with the upper end surface 12 of the engine compressor wheel (measured base level) for a stable combination.
如图1-1和图1-2所示,在应用时,将转接器2安装在发动机压气机轮盘1上,测具本体31的一个定位基准面与发动机压气机轮盘上端面12始终保持贴合,百分表4从测量平面的左右两端的一侧向另一侧移动,以起始位置为百分表4“0”点,并读取末端位置的百分表4读数,根据预先制作的换算表格,查找出对应的榫槽11的倾斜角。As shown in Figure 1-1 and Figure 1-2, during application, the adapter 2 is installed on the engine compressor wheel 1, and a positioning reference plane of the measuring tool body 31 is aligned with the upper end surface 12 of the engine compressor wheel Always keep fit, the dial indicator 4 moves from one side to the other at the left and right ends of the measurement plane, take the starting position as the "0" point of the dial indicator 4, and read the reading of the dial indicator 4 at the end position, Find out the inclination angle of the corresponding tongue and groove 11 according to the pre-made conversion table.
实施例2Example 2
本实用新型提供的一种发动机压气机轮盘榫槽11倾斜角测量装置,基于实施例1,由一个转接器2,一个百分表4,一个桥式测具3组成,如图1-1和图1-2所示,测量步骤为:The utility model provides a device for measuring the inclination angle of the mortise 11 of the engine compressor disc, based on the embodiment 1, consisting of an adapter 2, a dial indicator 4, and a bridge measuring tool 3, as shown in Figure 1- 1 and Figure 1-2, the measurement steps are:
1)如如图2-1、图2-2所示,百分表4装入桥式测具3。1) As shown in Figure 2-1 and Figure 2-2, the dial indicator 4 is installed into the bridge measuring tool 3.
2)转接器2限位固定在榫槽11中。2) The adapter 2 is limited and fixed in the tongue and groove 11 .
3)将带百分表4的桥式测具3斜放在发动机压气机轮盘上端面12上,在转接器2的测量平面上确认百分表4“0点”。3) Put the bridge measuring tool 3 with the dial indicator 4 on the upper end surface 12 of the engine compressor wheel, and confirm the "0 point" of the dial indicator 4 on the measuring plane of the adapter 2.
4)根据发动机压气机轮盘榫槽倾斜角的要求,换算出测量长度为20mm范围内,榫槽倾斜角允许变化的表值。4) According to the requirements of the inclination angle of the tenon and groove of the engine compressor wheel disc, convert the table value of the allowable change in the inclination angle of the tenon and groove within the range of 20mm in the measurement length.
换算方法:如图12-1所示,MM'为设计的榫槽11的倾斜线,α为发动机压气机轮盘榫槽倾斜角,NN'为实际的榫槽的倾斜线,对应的发动机压气机轮盘榫槽倾斜角为α+Δα;根据图12-1的局部放大示意图图12-2所示,将20mm长度NP'上角度公差Δα转换成线性公差Δh(PP'),即表值显示的高度差。利用三角函数将角度公差换算为高度值Δh,Δh=20sinΔα,其中Δα为榫槽倾斜角的上偏差和下偏差之差绝对值的二分之一,即Δα=|上偏差-下偏差|/2。Conversion method: as shown in Figure 12-1, MM' is the inclined line of the designed tenon and groove 11, α is the inclination angle of the tenon and groove of the engine compressor wheel, NN' is the actual inclined line of the tenon and groove, and the corresponding engine compressor The inclination angle of the tenon and groove of the machine wheel is α+Δα; according to the partially enlarged schematic diagram of Figure 12-1 shown in Figure 12-2, the angular tolerance Δα on the 20mm length NP' is converted into a linear tolerance Δh(PP'), that is, the table value Displayed altitude difference. Use trigonometric functions to convert the angle tolerance into a height value Δh, Δh=20sinΔα, where Δα is half of the absolute value of the difference between the upper deviation and the lower deviation of the inclination angle of the tongue and groove, that is, Δα=|upper deviation-lower deviation|/ 2.
5)移动带百分表4的桥式测具3,使百分表4的与转接器2测量平面贴合,测量平面长度20mm,在此过程中观察百分表4的指示变化,通过变化差值判断发动机压气机轮盘榫槽倾斜角是否合格,换算后得到榫槽倾斜角偏差值和角度值。5) Move the bridge measuring tool 3 with the dial indicator 4, make the measuring plane of the dial indicator 4 fit the adapter 2, measure the length of the plane to 20 mm, observe the indication change of the dial indicator 4 during the process, and pass The change difference judges whether the inclination angle of the tenon and groove of the engine compressor wheel is qualified, and the deviation value and angle value of the inclination angle of the tenon and groove are obtained after conversion.
换算方法:将20mm长度上线性值转换成角度值,即实际的角度偏差。利用三角函数将高度值换算为角度偏差值Δα,即Δα=arcsin(Δh/20);偏差值与理论角度之和为榫槽倾斜角度值A,即A=α+Δα,其中α为榫槽11理论倾斜角度,即65°。Conversion method: Convert the linear value on the 20mm length into an angular value, that is, the actual angular deviation. Use trigonometric functions to convert the height value into an angle deviation value Δα, that is, Δα=arcsin(Δh/20); the sum of the deviation value and the theoretical angle is the inclination angle value A of the tenon and groove, that is, A=α+Δα, where α is the tenon and groove 11 Theoretical tilt angle, ie 65°.
其中,为了便于操作,转接器2的测量平面的宽度为20mm,即将百分表4的测量头从测量平面的一端移动到另一端(左右方向),即可使得百分表4能够测量20mm长度上高度公差Δh。Wherein, in order to facilitate the operation, the width of the measuring plane of the adapter 2 is 20mm, that is, the measuring head of the dial indicator 4 is moved from one end of the measuring plane to the other end (left and right direction), so that the dial indicator 4 can measure 20mm Height tolerance Δh on length.
本实用新型,结构简单,整个测量装置只需制作7种零件。测量准确,重复性,再现性均可满足产品控制要求,无错检风险。操作方便,操作时只需轻轻移动桥式测具3,测量稳定。The utility model has simple structure, and the whole measuring device only needs to manufacture seven kinds of parts. Measurement accuracy, repeatability, and reproducibility can meet product control requirements, and there is no risk of false detection. Easy to operate, just move the bridge measuring tool 3 lightly during operation, and the measurement is stable.
本实用新型提供的榫槽倾斜角测量装置,转接器2、桥式测具3和百分表4构成。The tenon and groove inclination angle measuring device provided by the utility model is composed of an adapter 2, a bridge measuring tool 3 and a dial indicator 4.
其中,桥式测具3如图2,由本体、表夹32、表夹螺母33组成;转接器2如图3,由本体、定位销216、锥形杆214、手柄215组成。Wherein, the bridge measuring tool 3 is composed of a body, a watch clip 32, and a watch clip nut 33 as shown in Figure 2;
制作零件:Make parts:
1)桥式测具3主要构件为测具本体31,如图4-1和图4-2所示,其上加工一个M12X1的螺纹孔;加工一个M12X1-7h HB2025-89的表夹32(如图5),加工一个M12X1-6H HB2023-89的表夹螺母33(如图6)。1) The main component of the bridge-type measuring tool 3 is the measuring tool body 31, as shown in Figure 4-1 and Figure 4-2, on which a threaded hole of M12X1 is processed; a watch clip 32 of M12X1-7h HB2025-89 is processed As shown in Fig. 5), process a clip nut 33 of M12X1-6H HB2023-89 (as shown in Fig. 6).
2)转接器2主要构件为转接器本体,其上加工一个销子孔和一个螺纹孔,加工一个定位销216(如图8),加工两锥形杆214(如图9),加工一个的手柄215(如图10)。2) The main component of the adapter 2 is the adapter body, on which a pin hole and a threaded hole are processed, a positioning pin 216 is processed (as shown in Figure 8), two tapered rods 214 are processed (as shown in Figure 9), and processed A handle 215 (as shown in Figure 10).
组装:Assembly:
1)于测具本体31上旋入表夹32,旋上表夹螺母。1) Screw in the watch clip 32 on the measuring tool body 31, and screw on the watch clip nut.
2)于转接器本体上安装1个定位销216,安装1个手柄215。2) Install a positioning pin 216 and a handle 215 on the adapter body.
以榫槽理论倾斜角为65°±5′的发动机压气机轮盘1如图11-1和图11-2为例:Take the engine compressor wheel 1 as shown in Figure 11-1 and Figure 11-2 as an example with the theoretical inclination angle of the tongue and groove being 65°±5':
准备:Prepare:
1)百分表4装入桥式测具3,旋紧表夹螺母33,检查百分表4示值稳定性,观看指针是否能回到原来的位置,若指针不能返回原位,更换百分表4,直至百分表4符合要求。1) Put the dial indicator 4 into the bridge measuring tool 3, tighten the clamp nut 33, check the stability of the indication value of the dial indicator 4, and watch whether the pointer can return to the original position. If the pointer cannot return to the original position, replace the dial indicator. Sub-meter 4 until the dial indicator 4 meets the requirements.
2)将转接器2从压气机榫槽11上端面插入榫槽理论倾斜角为65°压气机盘榫槽11内,直至转接器2上定位销216与压气机盘轮缘上端面贴合无间隙,转接器2基准面(定位部211后侧面)与榫槽11底面贴合,再将两锥形杆214从压气机榫槽11下端插入转接器2与榫槽11之间的空隙,轻轻用力使两锥形杆214紧贴转接器2和榫槽11,使转接器2在压气机盘榫槽11紧密贴合无间隙。装入转接器2时应无卡滞现象,如有,检查零件是否有外观缺陷等,并排除。检查两锥形杆214的插入长度,长度需超过压气机榫槽11厚度的二分之一,两锥形杆214外露长度需基本保持一致,如不符,检查装置的各部分是否准确安装等,并排除。2) Insert the adapter 2 from the upper end surface of the tenon groove 11 of the compressor into the tenon groove 11 of the compressor disk with a theoretical inclination angle of 65° until the positioning pin 216 on the adapter 2 is attached to the upper surface of the compressor disk wheel rim There is no gap, the reference surface of the adapter 2 (the rear side of the positioning part 211) is attached to the bottom surface of the tenon groove 11, and then the two tapered rods 214 are inserted from the lower end of the compressor tenon groove 11 between the adapter 2 and the tenon groove 11 Use light force to make the two tapered rods 214 close to the adapter 2 and the tenon groove 11, so that the adapter 2 fits tightly on the tenon groove 11 of the compressor plate without any gap. When installing the adapter 2, there should be no sticking phenomenon. If so, check whether the parts have appearance defects, etc., and eliminate them. Check the insertion length of the two tapered rods 214, the length must exceed one-half of the thickness of the tenon groove 11 of the compressor, and the exposed length of the two tapered rods 214 must be basically consistent, if not, check whether each part of the device is installed correctly, etc. and exclude.
3)将带百分表4的桥式测具3的定位基准放于压气机盘端面上,调整百分表4的压紧量,一般为角度转换高度差值的5倍,榫槽11倾斜角为65°±5′,换算出高度差为0.03mm,即Δh=20*sinα=20*sin5′=0.03(mm)。各级轮盘安装槽倾斜角换算后的表值见表1,压紧量为0.15mm,即H=5*Δh=5*0.03=0.15(mm),在转接器2被测表面右端(测量平面右端),确认百分表4“0点”。根据表1可以知晓,尽管本实用新型采用图纸要求为65°±5′的轮盘为例,但是对于图纸要求的榫槽11倾斜角为其他值的轮盘,只要配合适宜地转接器2,依旧可以达成测量目的。3) Put the positioning reference of the bridge measuring tool 3 with the dial indicator 4 on the end face of the compressor disk, adjust the compaction amount of the dial indicator 4, which is generally 5 times the height difference of the angle conversion, and the tenon groove 11 is inclined The angle is 65°±5′, and the converted height difference is 0.03mm, that is, Δh=20*sinα=20*sin5′=0.03(mm). See Table 1 for the table values converted from the inclination angles of the mounting grooves of all levels of roulette. Right end of the measurement plane), confirm dial indicator 4 "0 point". According to Table 1, it can be known that although the utility model uses the roulette required by the drawings as 65°±5′ as an example, for the roulettes whose inclination angles of the tongue and groove 11 required by the drawings are other values, as long as they are matched with an appropriate adapter 2 , the measurement purpose can still be achieved.
表1:各级轮盘榫槽倾斜角换算表Table 1: Conversion table of inclination angles of mortise and groove of all levels of roulette
测量:继续以图纸要求为65°±5′的轮盘为例,移动带百分表4的桥式测具3,始终使带百分表4的桥式测具3定位基准面与压气机盘轮缘上端面贴合,在转接器2被测表面沿直线方向推表测量,在此过程中观察20mm范围内百分表4的指示变化,其变化量为榫槽倾斜角线性差值,通过换算得到榫槽倾斜角度值,变化量为0.03mm,换算后角度偏差值为5′,即Δα=arcsin(Δh/20)=arcsin(0.03/20)=arcsin0.09=5′,榫槽倾斜角度值65°5′,即A=α+Δα=65°+5′=65°5′,65°榫槽倾斜角线性差值换算后的角度值见表2。首次测量时,一个榫槽11可测2-3次,每次测量值误差不大于要求值的1/3时,认为装置稳定,否则,需进行检查,直至稳定。接下来重复上述方法检测零件。表2:65°±5′榫槽倾斜角度值换算表Measurement: continue to take the 65°±5′ roulette required by the drawing as an example, move the bridge measuring tool 3 with the dial indicator 4, and always make the bridge measuring tool 3 with the dial indicator 4 locate the datum plane and the compressor The upper end face of the disc rim is attached, and the measured surface of the adapter 2 is pushed along the linear direction to measure. During this process, the indication change of the dial indicator 4 within the range of 20mm is observed, and the change amount is the linear difference of the inclination angle of the tenon and groove. , the inclination angle value of the tenon and groove is obtained through conversion, and the change is 0.03mm. The inclination angle value of the groove is 65°5', that is, A=α+Δα=65°+5'=65°5', and the angle value converted from the linear difference of the inclination angle of the 65° tongue and groove is shown in Table 2. When measuring for the first time, one tenon and groove 11 can be measured 2-3 times, and when the error of each measurement value is not greater than 1/3 of the required value, the device is considered to be stable, otherwise, it needs to be checked until it is stable. Next, repeat the above method to detect parts. Table 2: 65°±5′ mortise inclination angle conversion table
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110567376A (en) * | 2019-10-22 | 2019-12-13 | 无锡航亚科技股份有限公司 | turbine disc mortise detection method |
| CN110823074A (en) * | 2019-11-05 | 2020-02-21 | 中国航发沈阳黎明航空发动机有限责任公司 | Turbine disc tongue-and-groove symmetry detection device |
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2018
- 2018-01-31 CN CN201820169529.XU patent/CN207751429U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110567376A (en) * | 2019-10-22 | 2019-12-13 | 无锡航亚科技股份有限公司 | turbine disc mortise detection method |
| CN110567376B (en) * | 2019-10-22 | 2021-07-16 | 无锡航亚科技股份有限公司 | Turbine disc mortise detection method |
| CN110823074A (en) * | 2019-11-05 | 2020-02-21 | 中国航发沈阳黎明航空发动机有限责任公司 | Turbine disc tongue-and-groove symmetry detection device |
| CN110823074B (en) * | 2019-11-05 | 2021-03-09 | 中国航发沈阳黎明航空发动机有限责任公司 | A turbine disk tongue and groove symmetry detection device |
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