CN207747481U - a welting machine - Google Patents
a welting machine Download PDFInfo
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- CN207747481U CN207747481U CN201720942873.3U CN201720942873U CN207747481U CN 207747481 U CN207747481 U CN 207747481U CN 201720942873 U CN201720942873 U CN 201720942873U CN 207747481 U CN207747481 U CN 207747481U
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- 230000007246 mechanism Effects 0.000 claims abstract description 130
- 238000005520 cutting process Methods 0.000 claims abstract description 34
- 238000003825 pressing Methods 0.000 claims description 39
- 238000004026 adhesive bonding Methods 0.000 claims description 19
- 230000007306 turnover Effects 0.000 claims description 10
- 239000000463 material Substances 0.000 claims description 6
- 239000002994 raw material Substances 0.000 claims description 5
- 239000011248 coating agent Substances 0.000 claims description 3
- 238000000576 coating method Methods 0.000 claims description 3
- 239000004568 cement Substances 0.000 claims 3
- 230000015572 biosynthetic process Effects 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 3
- 238000010073 coating (rubber) Methods 0.000 abstract 5
- 238000010030 laminating Methods 0.000 abstract 1
- 239000003292 glue Substances 0.000 description 27
- 238000010586 diagram Methods 0.000 description 9
- 238000007599 discharging Methods 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000004378 air conditioning Methods 0.000 description 2
- 239000003344 environmental pollutant Substances 0.000 description 2
- 231100000719 pollutant Toxicity 0.000 description 2
- 230000032258 transport Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000012943 hotmelt Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及滤芯加工设备技术领域,尤其是指一种贴边机。The utility model relates to the technical field of filter core processing equipment, in particular to a welting machine.
背景技术Background technique
汽车空调滤清器能有效减少污染物通过采暖通风和空调系统进入车内,防止人体吸入对身体有害的污染物。空气滤清器包括纸质滤芯和粘结在滤芯两侧的边条,边条具有一定的硬度,用于固定、保持滤清器的形状。Car air conditioning filters can effectively reduce pollutants entering the car through heating, ventilation and air conditioning systems, and prevent the human body from inhaling harmful pollutants. The air filter includes a paper filter element and edge strips bonded on both sides of the filter element. The edge strips have a certain hardness and are used to fix and maintain the shape of the filter.
现有的对滤纸粘贴边条的方法有:手工粘贴和机器粘贴;首先将滤纸放置在工作台上,贴边机将滤纸的一侧进行贴边后,通过旋转滤纸的位置,再对滤纸的另一侧进行贴边,从而制造成滤芯。因此,耗费时间长、生产效率低,且旋转滤纸时容易造成滤纸的位置发生偏移,难以保证贴边的质量。Existing methods for pasting side strips on filter paper include: manual pasting and machine pasting; first, the filter paper is placed on the workbench, and after the side strips of the filter paper are pasted by the pasting machine, the position of the filter paper is rotated, and then the side of the filter paper is pasted. The other side is welted to make a filter element. Therefore, it takes a long time, the production efficiency is low, and the position of the filter paper is likely to shift when the filter paper is rotated, making it difficult to ensure the quality of the welt.
发明内容Contents of the invention
本实用新型要解决的技术问题是提供一种自动化程度高,贴边质量好,贴边效率高的贴边机。The technical problem to be solved by the utility model is to provide a welting machine with high degree of automation, good quality and high welting efficiency.
为了解决上述技术问题,本实用新型采用如下技术方案:In order to solve the above technical problems, the utility model adopts the following technical solutions:
一种贴边机,其包括机台、设置于机台的送滤芯装置及分别用于将边条贴合于滤芯的两侧的两个贴边条装置,所述贴边条装置包括用于对边条进行送料的送料机构、用于对边条进行涂胶的涂胶机构、用于装载涂胶后的边条的边条治具、设置于涂胶机构与边条治具之间的裁切机构、用于驱动边条治具翻转的翻转驱动机构及用于驱动边条治具将边条贴合于滤芯的横移驱动机构。A welting machine, which includes a machine platform, a filter element sending device arranged on the machine platform, and two welt strip devices respectively used to attach the side strips to both sides of the filter core, and the welt strip devices include The feeding mechanism for feeding the side strips, the gluing mechanism for applying glue to the side strips, the side strip fixture for loading the glued side strips, the gluing mechanism and the side strip fixtures A cutting mechanism, an overturning drive mechanism for driving the side strip jig to turn over, and a traverse drive mechanism for driving the side strip jig to attach the side strip to the filter element.
进一步地,所述送料机构包括装设于机台的送料固定座、转动设置于送料固定座的主送料辊、与主送料辊并列设置的从送料辊、用于驱动主送料辊转动的送料电机及用于驱动从送料辊靠近或远离主送料辊移动的送料气缸,所述主送料辊与从送料辊之间设置有送料间隙。Further, the feeding mechanism includes a feeding fixed seat installed on the machine table, a main feeding roller rotatably arranged on the feeding fixed seat, a slave feeding roller arranged side by side with the main feeding roller, and a feeding motor for driving the main feeding roller to rotate And a feeding cylinder for driving the slave feeding roller to move closer to or away from the main feeding roller, and a feeding gap is set between the main feeding roller and the slave feeding roller.
进一步地,所述涂胶机构包括装设于机台的导边条组件及用于对导边条组件的出料端的边条进行涂胶的涂胶枪;所述导边条组件包括第一导边板和第二导边板,所述第一导边板和第二导边板均设置有缺口,所述第一导边板的缺口与第二导边板的缺口形成用于穿过边条的导槽。Further, the gluing mechanism includes an edge strip assembly installed on the machine table and a glue gun for gluing the edge strip at the discharge end of the edge strip assembly; the edge strip assembly includes a first A side guide plate and a second side guide plate, the first side guide plate and the second side guide plate are provided with gaps, the gap of the first side guide plate and the second side guide plate are formed for passing through Guide groove for side strips.
进一步地,所述边条治具包括与翻转驱动机构驱动连接的翻转板、装设于翻转板的定定位板、相对于定定位板活动设置的动定位板及用于驱动动定位板远离或靠近定定位板的定位气缸,所述定定位板与动定位板之间形成用于放置边条的放置槽。Further, the side bar jig includes an overturning plate that is drivingly connected to the overturning drive mechanism, a fixed positioning plate mounted on the overturning plate, a movable positioning plate that is movably arranged relative to the fixed positioning plate, and is used to drive the moving positioning plate away from or Close to the positioning cylinder of the fixed positioning plate, a placement groove for placing side strips is formed between the fixed positioning plate and the moving positioning plate.
进一步地,所述翻转驱动机构包括滑动连接于机台的活动座、转动设置于活动座的转轴、装设于转轴一端的摆动件及用于驱动摆动件摆动的翻转驱动气缸,所述翻转板装设于转轴,所述翻转驱动气缸装设于活动座。Further, the turning drive mechanism includes a movable seat slidably connected to the machine table, a rotating shaft rotatably arranged on the movable seat, a swing member installed at one end of the rotating shaft, and a turning drive cylinder for driving the swinging member to swing. The turning plate It is installed on the rotating shaft, and the turning drive cylinder is installed on the movable seat.
进一步地,所述裁切机构包括滑动连接于机台的裁切臂、转动设置于裁切臂的切刀及用于驱动裁切臂移动的裁切气缸,所述裁切气缸装设于机台。Further, the cutting mechanism includes a cutting arm slidably connected to the machine table, a cutting knife rotatably arranged on the cutting arm and a cutting cylinder for driving the cutting arm to move, and the cutting cylinder is installed on the machine tower.
进一步地,所述机台装设有用于按压滤芯的按压机构,所述按压机构设置于两个贴边条装置的边条治具之间,所述按压机构包括按压组件及用于驱动按压组件升降的按压气缸,所述按压气缸装设于机台;所述按压组件包括装设于按压气缸输出端的升降板、装设于升降板两侧的连接件及装设于连接件的按压板。Further, the machine table is equipped with a pressing mechanism for pressing the filter core, the pressing mechanism is arranged between the edge strip fixtures of the two edge strip devices, the pressing mechanism includes a pressing assembly and is used to drive the pressing assembly Lifting pressing cylinder, the pressing cylinder is installed on the machine table; the pressing assembly includes a lifting plate installed at the output end of the pressing cylinder, connecting pieces installed on both sides of the lifting plate, and a pressing plate installed on the connecting piece.
进一步地,所述送滤芯装置包括转盘、滑动连接于转盘的多个滤芯治具、用于驱动其中一个滤芯治具升降的升降驱动机构、用于驱动转盘转动的转动驱动机构及用于使滤芯的侧面平齐于滤芯治具的侧面的平齐定位机构,所述升降驱动机构设置于按压机构的下方。Further, the device for sending filter elements includes a turntable, a plurality of filter element jigs slidably connected to the turntable, a lifting drive mechanism for driving one of the filter element jigs up and down, a rotation drive mechanism for driving the turntable to rotate, and a drive mechanism for making the filter element The side of the filter element fixture is flush with the flush positioning mechanism on the side of the filter element fixture, and the lifting drive mechanism is arranged below the pressing mechanism.
进一步地,所述升降驱动机构包括装设于机台的升降气缸及装设于升降气缸的输出端的推杆,所述转盘设置有用于供推杆穿过的避让孔。Further, the lifting drive mechanism includes a lifting cylinder installed on the machine platform and a push rod installed at the output end of the lifting cylinder, and the turntable is provided with an avoidance hole for the push rod to pass through.
进一步地,所述贴边条装置还包括用于放置边条原料的放料机构,所述放料机构包括装设于机台的放料机架、转动设置于放料机架的放料辊及用于调节边条的张紧的张紧组件,所述张紧组件设置于放料辊与送料机构之间;所述张紧组件包括装设于放料机架的张紧固定板、装设于张紧固定板的多根张紧杆及转动设置于张紧杆的张紧辊。Further, the edge strip device also includes a discharge mechanism for placing edge strip raw materials, the discharge mechanism includes a discharge frame installed on the machine table, a discharge roller rotatably arranged on the discharge frame And a tensioning assembly for adjusting the tension of the side strips, the tensioning assembly is arranged between the discharging roller and the feeding mechanism; the tensioning assembly includes a tensioning fixed plate installed on the discharging frame, A plurality of tension rods arranged on the tension fixed plate and a tension roller arranged on the tension rods rotate.
本实用新型的有益效果:常态时,边条治具处于水平的状态,使用时,送滤芯装置将滤芯输送至设定的位置,两个贴边条装置对滤芯的两侧同时进行贴边条,具体贴边条时,将边条的自由端穿过送料机构,送料机构驱动边条移动,边条经过涂胶机构时,涂胶机构对边条进行涂胶水,涂胶机构间歇地对输送中的边条进行涂胶水,涂有胶水的边条进入边条治具上,边条治具上的边条达到设定的长度时,裁切机构对边条进行裁切,使涂有胶水的边条与边条原料断开,翻转驱动机构驱动边条治具翻转90°,即驱动边条治具处于竖直的状态,边条治具带动边条翻转90°,横移驱动机构驱动翻转后的边条治具靠近送滤芯装置上的滤芯移动,并将边条治具上涂有胶水的边条贴合于滤芯的一侧,从而实现了滤芯的贴边;本贴边机的结构简单且设计合理,自动化地实现了滤芯的送料、边条的送料、边条的涂胶及边条的裁切,且通过两个贴边条装置对滤芯的两侧同时进行贴边条,提高了滤芯贴边的效率,降低了操作人员的劳动强度,对滤芯的贴边精度高,保证了滤芯的质量。Beneficial effects of the utility model: under normal conditions, the edge strip fixture is in a horizontal state, and when in use, the filter element delivery device transports the filter element to the set position, and the two edge strip devices simultaneously perform edge stripping on both sides of the filter element. , when wetting the edge strip specifically, pass the free end of the edge strip through the feeding mechanism, and the feeding mechanism drives the edge strip to move. When the edge strip passes through the gluing mechanism, the gluing mechanism applies glue to the edge strip, and the gluing mechanism intermittently The side strips in the middle are coated with glue, and the side strips coated with glue enter the side strip jig, and when the side strips on the side strip jig reach the set length, the cutting mechanism cuts the side strips so that the glue coated The side strip is disconnected from the side strip raw material, the turning drive mechanism drives the side strip jig to turn over 90°, that is, the side strip jig is driven to be in a vertical state, the side strip jig drives the side strip to turn 90°, and the lateral movement drive mechanism drives The overturned side strip fixture moves close to the filter element on the filter element sending device, and the side strip coated with glue on the side strip fixture is attached to one side of the filter element, thereby realizing the welt of the filter element; The structure is simple and the design is reasonable. It automatically realizes the feeding of the filter element, the feeding of the side strip, the glue coating of the side strip and the cutting of the side strip. The efficiency of the filter element welting is improved, the labor intensity of the operator is reduced, the precision of the welting of the filter element is high, and the quality of the filter element is guaranteed.
附图说明Description of drawings
图1为本实用新型的立体结构示意图。Fig. 1 is a three-dimensional structure schematic diagram of the present utility model.
图2为本实用新型隐藏平齐定位机构后的送滤芯装置的立体结构示意图。Fig. 2 is a three-dimensional structural schematic diagram of the filter element delivery device with the concealed flush positioning mechanism of the present invention.
图3为本实用新型的滤芯治具的分解结构示意图。Fig. 3 is a schematic diagram of an exploded structure of the filter element jig of the present invention.
图4为本实用新型的按压机构、边条治具、裁切机构、翻转驱动机构和横移驱动机构的立体结构示意图。Fig. 4 is a three-dimensional structural schematic diagram of the pressing mechanism, the edge strip jig, the cutting mechanism, the overturning driving mechanism and the lateral movement driving mechanism of the present invention.
图5为本实用新型的按压机构、边条治具、裁切机构、翻转驱动机构和横移驱动机构的另一视角的立体结构示意图。Fig. 5 is a three-dimensional structure schematic diagram of another viewing angle of the pressing mechanism, the side strip jig, the cutting mechanism, the flip driving mechanism and the lateral movement driving mechanism of the present invention.
图6为本实用新型的边条治具、翻转驱动机构和横移驱动机构的立体结构示意图。Fig. 6 is a three-dimensional structural schematic diagram of the side strip jig, the turning drive mechanism and the lateral movement drive mechanism of the present invention.
图7为本实用新型的送料机构和涂胶机构的立体结构示意图。Fig. 7 is a three-dimensional structural schematic diagram of the feeding mechanism and the gluing mechanism of the present invention.
图8为本实用新型的导边条组件的立体结构示意图。Fig. 8 is a schematic diagram of the three-dimensional structure of the edge guide assembly of the present invention.
图9为本实用新型的放料机构的立体结构示意图。Fig. 9 is a schematic diagram of the three-dimensional structure of the discharging mechanism of the present invention.
附图标记说明:Explanation of reference signs:
1、机台;2、送滤芯装置;21、转盘;211、避让孔;22、滤芯治具;1. Machine platform; 2. Filter element sending device; 21. Turntable; 211. Avoidance hole; 22. Filter element jig;
221、支撑座;222、安装轴;223、定位板;224、定位槽;221, support seat; 222, installation shaft; 223, positioning plate; 224, positioning groove;
23、升降驱动机构;231、升降气缸;232、推杆;24、转动驱动机构;23. Lifting drive mechanism; 231. Lifting cylinder; 232. Push rod; 24. Rotation drive mechanism;
25、平齐定位机构;251、平齐气缸;252、平齐板;3、贴边条装置;25, flush positioning mechanism; 251, flush cylinder; 252, flush plate; 3, welt strip device;
31、放料机构;311、放料机架;312、放料辊;313、张紧组件;31. Discharging mechanism; 311. Discharging frame; 312. Discharging roller; 313. Tensioning assembly;
3131、张紧固定板;3132、张紧杆;3133、张紧辊;32、送料机构;3131, tension fixed plate; 3132, tension rod; 3133, tension roller; 32, feeding mechanism;
321、送料固定座;322、主送料辊;323、从送料辊;324、送料电机;321, feeding fixed seat; 322, main feeding roller; 323, slave feeding roller; 324, feeding motor;
325、送料气缸;326、送料间隙;33、涂胶机构;331、导边条组件;325. Feeding cylinder; 326. Feeding gap; 33. Gluing mechanism; 331. Edge guide assembly;
3311、第一导边板;3312、第二导边板;3313、缺口;332、涂胶枪;3311, the first edge guide plate; 3312, the second edge guide plate; 3313, the gap; 332, the glue gun;
333、导槽;34、边条治具;341、翻转板;342、定定位板;333, guide groove; 34, edge fixture; 341, flip plate; 342, fixed positioning plate;
343、动定位板;344、定位气缸;345、放置槽;35、裁切机构;343, moving positioning plate; 344, positioning cylinder; 345, placement groove; 35, cutting mechanism;
351、裁切臂;352、切刀;353、裁切气缸;36、翻转驱动机构;351. Cutting arm; 352. Cutter; 353. Cutting cylinder; 36. Turning drive mechanism;
361、活动座;362、转轴;363、摆动件;364、翻转驱动气缸;361. Movable seat; 362. Rotating shaft; 363. Swing piece; 364. Overturn drive cylinder;
37、横移驱动机构;371、丝杆;372、移动螺母;373、电机;37. Traversing drive mechanism; 371. Screw rod; 372. Moving nut; 373. Motor;
6、按压机构;61、按压组件;611、升降板;612、连接件;613、按压板;6. Pressing mechanism; 61. Pressing component; 611. Lifting plate; 612. Connecting piece; 613. Pressing plate;
62、按压气缸。62. Press the cylinder.
具体实施方式Detailed ways
为了便于本领域技术人员的理解,下面结合实施例与附图对本实用新型作进一步的说明,实施方式提及的内容并非对本实用新型的限定。In order to facilitate the understanding of those skilled in the art, the utility model will be further described below in conjunction with the embodiments and accompanying drawings, and the contents mentioned in the implementation modes are not limitations of the utility model.
如图1至图9所示,本实用新型提供的一种贴边机,其包括机台1、设置于机台1的送滤芯装置2及分别用于将边条贴合于滤芯的两侧的两个贴边条装置3,所述贴边条装置3包括用于对边条进行送料的送料机构32、用于对边条进行涂胶的涂胶机构33、用于装载涂胶后的边条的边条治具34、设置于涂胶机构33与边条治具34之间的裁切机构35、用于驱动边条治具34翻转的翻转驱动机构36及用于驱动边条治具34将边条贴合于滤芯的横移驱动机构37。As shown in Figures 1 to 9, a welting machine provided by the utility model includes a machine platform 1, a filter element delivery device 2 arranged on the machine platform 1, and a filter element device 2 for attaching edge strips to both sides of the filter element respectively. Two welt strip devices 3, the welt strip device 3 includes a feeding mechanism 32 for feeding the side strips, a gluing mechanism 33 for gluing the side strips, and a gluing mechanism 33 for loading the gluing The side strip fixture 34 of the side strip, the cutting mechanism 35 arranged between the gluing mechanism 33 and the side strip fixture 34, the turning drive mechanism 36 for driving the side strip fixture 34 to turn over and the side strip fixture for driving Tool 34 attaches the edge strip to the traverse drive mechanism 37 of the filter core.
常态时,边条治具34处于水平的状态,使用时,送滤芯装置2将滤芯输送至设定的位置,两个贴边条装置3对滤芯的两侧同时进行贴边条,具体贴边条时,将边条的自由端穿过送料机构32,送料机构32驱动边条移动,边条经过涂胶机构33时,涂胶机构33对边条进行涂胶水,涂胶机构33间歇地对输送中的边条进行涂胶水,涂有胶水的边条进入边条治具34上,边条治具34上的边条达到设定的长度时,裁切机构35对边条进行裁切,使涂有胶水的边条与边条原料断开,翻转驱动机构36驱动边条治具34翻转90°,即驱动边条治具34处于竖直的状态,边条治具34带动边条翻转90°,横移驱动机构37驱动翻转后的边条治具34靠近送滤芯装置2上的滤芯移动,并将边条治具34上涂有胶水的边条贴合于滤芯的一侧,从而实现了滤芯的贴边;本贴边机的结构简单且设计合理,自动化地实现了滤芯的送料、边条的送料、边条的涂胶及边条的裁切,且通过两个贴边条装置3对滤芯的两侧同时进行贴边条,提高了滤芯贴边的效率,降低了操作人员的劳动强度,对滤芯的贴边精度高,保证了滤芯的质量。During the normal state, the edge strip fixture 34 is in a horizontal state. When in use, the filter element delivery device 2 transports the filter element to the set position, and the two edge strip devices 3 perform edge edge strips on both sides of the filter element at the same time, specifically edge edge When stripping, pass the free end of the side strip through the feeding mechanism 32, and the feeding mechanism 32 drives the side strip to move. Glue is applied to the edge strips being conveyed, and the glue-coated edge strips enter the edge strip fixture 34. When the edge strips on the edge strip fixture 34 reach the set length, the cutting mechanism 35 cuts the edge strips. Disconnect the side strips coated with glue from the side strip raw materials, turn over the drive mechanism 36 to drive the side strip fixture 34 to turn over 90°, that is, drive the side strip fixture 34 to be in a vertical state, and the side strip fixture 34 drives the side strip to turn over 90°, the traversing drive mechanism 37 drives the overturned side strip fixture 34 to move close to the filter element on the filter element device 2, and the side strip coated with glue on the side strip fixture 34 is attached to one side of the filter element, thereby The welting of the filter element is realized; the structure of this welting machine is simple and the design is reasonable, and the feeding of the filter element, the feeding of the side strips, the glue coating of the side strips and the cutting of the side strips are realized automatically, and through two welt strips The device 3 performs welting on both sides of the filter element at the same time, which improves the efficiency of the welting of the filter element, reduces the labor intensity of the operator, and ensures the quality of the filter element with high welting precision.
作为优选,所述送料机构32并列设置有两个,进一步地提高边条送料的效率。Preferably, two feeding mechanisms 32 are arranged side by side, so as to further improve the efficiency of edge strip feeding.
本实施例中,所述送料机构32包括装设于机台1的送料固定座321、转动设置于送料固定座321的主送料辊322、与主送料辊322并列设置的从送料辊323、用于驱动主送料辊322转动的送料电机324及用于驱动从送料辊323靠近或远离主送料辊322移动的送料气缸325,所述主送料辊322与从送料辊323之间设置有送料间隙326。In this embodiment, the feeding mechanism 32 includes a feeding fixed seat 321 installed on the machine platform 1, a main feeding roller 322 that is rotatably arranged on the feeding fixing seat 321, a slave feeding roller 323 arranged side by side with the main feeding roller 322, and a The feed motor 324 used to drive the main feed roller 322 to rotate and the feed cylinder 325 used to drive the slave feed roller 323 to approach or move away from the master feed roller 322, a feed gap 326 is arranged between the main feed roller 322 and the slave feed roller 323 .
实际使用时,边条穿过送料间隙326,送料电机324驱动主送料辊322转动,送料气缸325驱动从送料辊323向下靠近主送料辊322移动,直至从送料辊323压于边条的表面,使得边条压紧主送料辊322,在主送料辊322和从送料辊323的作用下,实现了边条的送料,通过送料气缸325控制从送料辊323与主送料辊322之间的距离,便于对送料间隙326的大小进行调节,同时可控制边条的送料状态,当从送料辊323不压于边条的表面时,边条停止送料;当从送料辊323压于边条的表面时,边条进行送料。In actual use, the side strip passes through the feeding gap 326, the feeding motor 324 drives the main feeding roller 322 to rotate, and the feeding cylinder 325 drives the slave feeding roller 323 to move downwards close to the main feeding roller 322 until the slave feeding roller 323 is pressed on the surface of the side strip , so that the edge strip is pressed against the main feed roller 322, under the action of the main feed roller 322 and the slave feed roller 323, the feed of the edge strip is realized, and the distance between the slave feed roller 323 and the master feed roller 322 is controlled by the feeding cylinder 325 , it is convenient to adjust the size of the feeding gap 326, and can control the feeding state of the edge strip at the same time. When the feed roller 323 is not pressed on the surface of the edge strip, the edge strip stops feeding; when the feed roller 323 is pressed on the surface of the edge strip , the side strips are fed.
本实施例中,所述涂胶机构33包括装设于机台1的导边条组件331及用于对导边条组件331的出料端的边条进行涂胶的涂胶枪332;所述导边条组件331包括第一导边板3311和第二导边板3312,所述第一导边板3311和第二导边板3312均设置有缺口3313,所述第一导边板3311的缺口3313与第二导边板3312的缺口3313形成用于穿过边条的导槽333;具体地,所述涂胶枪332装有胶水,所述胶水为热熔胶。In this embodiment, the gluing mechanism 33 includes an edge guide assembly 331 installed on the machine platform 1 and a glue gun 332 for applying glue to the edge strip at the discharge end of the edge guide assembly 331; The edge guiding strip assembly 331 includes a first edge guiding plate 3311 and a second edge guiding plate 3312, the first edge guiding plate 3311 and the second edge guiding plate 3312 are both provided with gaps 3313, the first edge guiding plate 3311 The notch 3313 and the notch 3313 of the second edge guide plate 3312 form a guide groove 333 for passing through the edge strip; specifically, the glue gun 332 is equipped with glue, and the glue is hot melt glue.
实际使用时,送料机构32输送的边条穿过导边条组件331的导槽333,涂胶枪332对导槽333出料端的边条间歇地涂胶水,其中,第一导边板3311和第二导边板3312对边条起到导向和定位的作用,便于边条的移动,同时提高了边条的位置精度,便于涂胶枪332对边条涂胶水。In actual use, the edge strips delivered by the feeding mechanism 32 pass through the guide groove 333 of the edge guide assembly 331, and the glue gun 332 intermittently applies glue to the edge strips at the discharge end of the guide groove 333, wherein the first edge guide plate 3311 and the first edge guide plate 3311 The second side guide plate 3312 guides and positions the side strips, facilitates the movement of the side strips, improves the position accuracy of the side strips, and facilitates the glue gun 332 to apply glue to the side strips.
本实施例中,所述边条治具34包括与翻转驱动机构36驱动连接的翻转板341、装设于翻转板341的定定位板342、相对于定定位板342活动设置的动定位板343及用于驱动动定位板343远离或靠近定定位板342移动的定位气缸344,所述定定位板342与动定位板343之间形成用于放置边条的放置槽345。In this embodiment, the side strip jig 34 includes an overturning plate 341 drivingly connected to the overturning drive mechanism 36, a fixed positioning plate 342 mounted on the overturning plate 341, and a moving positioning plate 343 movable relative to the fixed positioning plate 342. And a positioning cylinder 344 for driving the movable positioning plate 343 to move away from or close to the fixed positioning plate 342 , and a placement slot 345 for placing side strips is formed between the fixed positioning plate 342 and the dynamic positioning plate 343 .
实际使用时,涂有胶水的边条移动至翻转板341上并处于放置槽345内,定位气缸344驱动动定位板343靠近定定位板342移动,动定位板343推动涂有胶水的边条移动,使得边条的两侧分别与动定位板343和定定位板342接触,动定位板343和定定位板342对边条进行夹紧并定位,提高了边条的稳定性,保证了边条的位置精度,从而提高了滤芯的贴边质量。In actual use, the edge strip coated with glue moves to the flip plate 341 and is placed in the placement groove 345, the positioning cylinder 344 drives the moving positioning plate 343 to move close to the fixed positioning plate 342, and the moving positioning plate 343 pushes the edge strip coated with glue to move , so that both sides of the side bar are in contact with the dynamic positioning plate 343 and the fixed positioning plate 342 respectively, and the dynamic positioning plate 343 and the fixed positioning plate 342 clamp and position the side bar, which improves the stability of the side bar and ensures that the side bar Position accuracy, thereby improving the welt quality of the filter element.
本实施例中,所述翻转驱动机构36包括滑动连接于机台1的活动座361、转动设置于活动座361的转轴362、装设于转轴362一端的摆动件363及用于驱动摆动件363摆动的翻转驱动气缸364,所述翻转板341装设于转轴362,所述翻转驱动气缸364装设于活动座361。In this embodiment, the turning drive mechanism 36 includes a movable seat 361 slidably connected to the machine table 1, a rotating shaft 362 rotatably arranged on the movable seat 361, a swinging member 363 installed at one end of the rotating shaft 362, and a swinging member 363 for driving the swinging member 363. The oscillating overturn driving cylinder 364 , the overturn plate 341 is installed on the rotating shaft 362 , and the overturn driving cylinder 364 is installed on the movable seat 361 .
实际使用时,翻转驱动气缸364驱动摆动件363摆动,摆动件363带动转轴362转动,转轴362带动翻转板341进行翻转,使翻转板341从水平状态翻转成竖直状态,便于将边条贴合于滤芯的两侧,提高了边条贴合的效率。In actual use, the turning drive cylinder 364 drives the swinging member 363 to swing, the swinging member 363 drives the rotating shaft 362 to rotate, and the rotating shaft 362 drives the turning plate 341 to turn over, so that the turning plate 341 is turned from a horizontal state to a vertical state, which is convenient for bonding the side strips On both sides of the filter element, the efficiency of edge strip bonding is improved.
本实施例中,所述裁切机构35包括滑动连接于机台1的裁切臂351、转动设置于裁切臂351的切刀352及用于驱动裁切臂351移动的裁切气缸353,所述裁切气缸353装设于机台1。In this embodiment, the cutting mechanism 35 includes a cutting arm 351 slidably connected to the machine table 1, a cutting knife 352 rotatably arranged on the cutting arm 351, and a cutting cylinder 353 for driving the cutting arm 351 to move. The cutting cylinder 353 is installed on the machine platform 1 .
实际使用时,裁切气缸353驱动裁切臂351移动,裁切臂351带动切刀352移动,切刀352对涂有胶水的边条进行裁切,裁切机构35的结构简单,操作便捷,工作稳定、可靠,提高了对边条裁切的效率,加快了生产的速度,降低了生产的成本。In actual use, the cutting cylinder 353 drives the cutting arm 351 to move, and the cutting arm 351 drives the cutter 352 to move, and the cutter 352 cuts the edge strips coated with glue. The cutting mechanism 35 has a simple structure and is easy to operate. The work is stable and reliable, which improves the efficiency of edge strip cutting, speeds up the production speed and reduces the production cost.
本实施例中,所述机台1装设有用于按压滤芯的按压机构6,所述按压机构6设置于两个贴边条装置3的边条治具34之间,所述按压机构6包括按压组件61及用于驱动按压组件61升降的按压气缸62,所述按压气缸62装设于机台1;所述按压组件61包括装设于按压气缸62输出端的升降板611、装设于升降板611两侧的连接件612及装设于连接件612的按压板613。In this embodiment, the machine table 1 is equipped with a pressing mechanism 6 for pressing the filter element, and the pressing mechanism 6 is arranged between the edge strip fixtures 34 of the two edge strip devices 3, and the pressing mechanism 6 includes The pressing assembly 61 and the pressing cylinder 62 for driving the pressing assembly 61 to lift, the pressing cylinder 62 is installed on the machine table 1; The connecting pieces 612 on both sides of the plate 611 and the pressing plate 613 mounted on the connecting pieces 612 .
实际使用时,在对滤芯贴边之前,按压机构6将待贴边的滤芯进行按压,并对将待贴边的滤芯进行定位;具体按压时,按压气缸62驱动升降板611下降,升降板611带动连接件612和按压板613下降,使得按压板613压紧待贴边的滤芯,保证了待贴边的滤芯的位置精度,提高了待贴边的滤芯的稳定性,避免滤芯在贴边时产生位移,从而防止影响滤芯的贴边质量。In actual use, before the filter element is edged, the pressing mechanism 6 presses the filter element to be edged and positions the filter element to be edged; when pressing specifically, the pressing cylinder 62 drives the lifting plate 611 to descend, and the lifting plate 611 Drive the connecting piece 612 and the pressing plate 613 to descend, so that the pressing plate 613 presses the filter core to be bonded tightly, which ensures the position accuracy of the filter core to be bonded, improves the stability of the filter core to be bonded, and prevents the filter core from being bonded when it is bonded. Displacement is created to prevent affecting the welt quality of the filter element.
本实施例中,所述送滤芯装置2包括转盘21、滑动连接于转盘21的多个滤芯治具22、用于驱动其中一个滤芯治具22升降的升降驱动机构23、用于驱动转盘21转动的转动驱动机构24及用于使滤芯的侧面平齐于滤芯治具22的侧面的平齐定位机构25,所述升降驱动机构23设置于按压机构6的下方;具体地,所述升降驱动机构23包括装设于机台1的升降气缸231及装设于升降气缸231的输出端的推杆232,所述转盘21设置有用于供推杆232穿过的避让孔211,每个滤芯治具22的正下方均设置有一个避让孔211;作为优选,所述转盘21上滑动连接有八个滤芯治具22,所述平齐定位机构25包括装设于机台1的平齐气缸251及装设于平齐气缸251的输出端的平齐板252。作为优选,所述转动驱动机构24为分割器。In this embodiment, the filter element delivery device 2 includes a turntable 21, a plurality of filter element jigs 22 slidably connected to the turntable 21, an elevating drive mechanism 23 for driving one of the filter element jigs 22 up and down, and a lifting drive mechanism 23 for driving the turntable 21 to rotate. The rotation driving mechanism 24 and the flat positioning mechanism 25 for making the side of the filter element flush with the side of the filter element jig 22, the lifting driving mechanism 23 is arranged below the pressing mechanism 6; specifically, the lifting driving mechanism 23 includes the lifting cylinder 231 installed on the machine platform 1 and the push rod 232 installed on the output end of the lifting cylinder 231. The turntable 21 is provided with an avoidance hole 211 for the push rod 232 to pass through. Each filter element fixture 22 An avoidance hole 211 is provided directly below each; as a preference, eight filter jigs 22 are slidably connected to the turntable 21, and the flush positioning mechanism 25 includes a flush cylinder 251 installed on the machine platform 1 and a mounting The flush plate 252 arranged at the output end of the flush cylinder 251 . Preferably, the rotation driving mechanism 24 is a divider.
实际使用时,将待贴边的滤芯放置于滤芯治具22上,转动驱动机构24驱动转盘21转动,转盘21带动滤芯治具22转动,滤芯治具22带动待贴边的滤芯转动,待贴边的滤芯转动至设定的位置时,平齐定位机构25的平齐气缸251驱动平齐板252下移,平齐板252使待贴边的滤芯的侧面与滤芯治具22的侧面平齐,确保了每个待贴边的滤芯放置在滤芯治具22上的位置保持一致,然后平齐气缸251驱动平齐板252复位,平齐后的待贴边的滤芯继续转动至按压机构6与升降驱动机构23之间时,升降驱动机构23的升降气缸231驱动推杆232上移,推杆232穿过避让孔211并推动滤芯治具22上移至设定的位置,从而使待贴边的滤芯移动至贴边的位置,此时,按压机构6对待贴边的滤芯进行按压,确保待贴边的滤芯在滤芯治具22上的稳定性,便于滤芯的贴边,保证了滤芯的贴边质量。During actual use, the filter element to be bonded is placed on the filter element fixture 22, the rotating drive mechanism 24 drives the turntable 21 to rotate, the turntable 21 drives the filter element fixture 22 to rotate, and the filter element fixture 22 drives the filter element to be bonded to rotate. When the side filter element rotates to the set position, the leveling cylinder 251 of the leveling positioning mechanism 25 drives the leveling plate 252 to move down, and the leveling plate 252 makes the side of the filter element to be edged flush with the side of the filter element jig 22 , to ensure that each filter element to be edged is placed on the filter element jig 22 to maintain the same position, and then the leveling cylinder 251 drives the leveling plate 252 to reset, and the filter element to be edged after leveling continues to rotate until the pressing mechanism 6 and When between the lifting drive mechanism 23, the lifting cylinder 231 of the lifting drive mechanism 23 drives the push rod 232 to move up, and the push rod 232 passes through the avoidance hole 211 and pushes the filter element jig 22 to move up to the set position, so that the edge to be welted The filter core moves to the position of welting, at this moment, pressing mechanism 6 presses the filter core to be welted, guarantees the stability of the filter core to be welted on the filter element jig 22, is convenient for welting of filter core, has guaranteed the sticking of filter core edge quality.
本实施例中,所述贴边条装置3还包括用于放置边条原料的放料机构31,所述放料机构31包括装设于机台1的放料机架311、转动设置于放料机架311的放料辊312及用于调节边条的张紧的张紧组件313,所述张紧组件313设置于放料辊312与送料机构32之间;所述张紧组件313包括装设于放料机架311的张紧固定板3131、装设于张紧固定板3131的多根张紧杆3132及转动设置于张紧杆3132的张紧辊3133。In this embodiment, the edge strip device 3 also includes a discharge mechanism 31 for placing the edge strip raw materials. The discharge roller 312 of the material frame 311 and the tension assembly 313 for adjusting the tension of the edge strip, the tension assembly 313 is arranged between the discharge roller 312 and the feeding mechanism 32; the tension assembly 313 includes The tensioning fixed plate 3131 installed on the unwinding frame 311 , the plurality of tensioning rods 3132 installed on the tensioning fixed plate 3131 and the tensioning roller 3133 rotatably arranged on the tensioning rods 3132 .
实际使用时,将边条原料放置于放料辊312上,边条原料的自由端缠绕于张紧组件313的张紧辊3133,并穿过送料机构32,便于送料机构32对边条进行送料,其中,张紧组件313可调节边条的松紧,防止因边条过紧或太松而导致送料机构32难以对边条进行送料,甚至无法对边条进行送料,张紧辊3133使得送料机构32对边条进行送料更加顺畅,提高了送料机构32的送料效率。In actual use, the edge strip material is placed on the discharge roller 312, the free end of the edge strip material is wound around the tension roller 3133 of the tension assembly 313, and passes through the feeding mechanism 32, so that the feeding mechanism 32 can feed the edge strip , wherein, the tensioning assembly 313 can adjust the tightness of the side strips, preventing the feeding mechanism 32 from feeding the side strips because the side strips are too tight or too loose, or even unable to feed the side strips. The tension roller 3133 makes the feeding mechanism 32 feeds the side strips more smoothly, which improves the feeding efficiency of the feeding mechanism 32.
本实施例中的所有技术特征均可根据实际需要而进行自由组合。All technical features in this embodiment can be freely combined according to actual needs.
上述实施例为本实用新型较佳的实现方案,除此之外,本实用新型还可以其它方式实现,在不脱离本技术方案构思的前提下任何显而易见的替换均在本实用新型的保护范围之内。The above-mentioned embodiment is a preferred implementation of the utility model. In addition, the utility model can also be realized in other ways. Any obvious replacement is within the scope of protection of the utility model without departing from the concept of the technical solution. Inside.
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| CN201720942873.3U CN207747481U (en) | 2017-07-31 | 2017-07-31 | a welting machine |
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| CN201720942873.3U Active CN207747481U (en) | 2017-07-31 | 2017-07-31 | a welting machine |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109016694A (en) * | 2018-09-28 | 2018-12-18 | 东莞市东和过滤器有限公司 | The automatic welt fitting machine of filter core |
| CN109367134A (en) * | 2018-10-26 | 2019-02-22 | 张洪彬 | Automatic filter element edge pasting device |
| CN109910121A (en) * | 2019-03-29 | 2019-06-21 | 浙江千束家居用品有限公司 | A cutting board dispensing machine |
| CN110421618A (en) * | 2019-08-01 | 2019-11-08 | 广州元装滤清器有限公司 | A kind of underlying cutter of the trimming item void knife for automatic welt fitting machine |
| CN110626006A (en) * | 2019-09-29 | 2019-12-31 | 佛山市豹王海莎过滤器有限公司 | Filter element welting machine |
| CN110815949A (en) * | 2019-10-17 | 2020-02-21 | 上海峰晟机械设备有限公司 | Integrated multi-station passenger car air conditioner filter element side welting machine feeding mechanism |
| CN112339287A (en) * | 2020-10-20 | 2021-02-09 | 湖州昱日汽车配件有限公司 | A hem device for production of plastics auto-parts is used |
| CN112535906A (en) * | 2020-12-03 | 2021-03-23 | 浙江环球滤清器有限公司 | Full-automatic filter paper edge rolling and glue injecting mechanism |
| CN117162165A (en) * | 2023-10-18 | 2023-12-05 | 东莞市艾尔佳过滤器制造有限公司 | Filter element production equipment |
| CN117162589A (en) * | 2023-10-18 | 2023-12-05 | 东莞市艾尔佳过滤器制造有限公司 | Filter element welting device |
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Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109016694A (en) * | 2018-09-28 | 2018-12-18 | 东莞市东和过滤器有限公司 | The automatic welt fitting machine of filter core |
| CN109367134A (en) * | 2018-10-26 | 2019-02-22 | 张洪彬 | Automatic filter element edge pasting device |
| CN109910121A (en) * | 2019-03-29 | 2019-06-21 | 浙江千束家居用品有限公司 | A cutting board dispensing machine |
| CN109910121B (en) * | 2019-03-29 | 2024-11-29 | 浙江千束家居用品有限公司 | Chopping block adhesive bonding machine |
| CN110421618A (en) * | 2019-08-01 | 2019-11-08 | 广州元装滤清器有限公司 | A kind of underlying cutter of the trimming item void knife for automatic welt fitting machine |
| CN110626006B (en) * | 2019-09-29 | 2020-12-08 | 佛山市豹王海莎过滤器有限公司 | Filter Element Welding Machine |
| CN110626006A (en) * | 2019-09-29 | 2019-12-31 | 佛山市豹王海莎过滤器有限公司 | Filter element welting machine |
| CN110815949A (en) * | 2019-10-17 | 2020-02-21 | 上海峰晟机械设备有限公司 | Integrated multi-station passenger car air conditioner filter element side welting machine feeding mechanism |
| CN110815949B (en) * | 2019-10-17 | 2021-09-17 | 上海峰晟机械设备有限公司 | Integrated multi-station passenger car air conditioner filter element side welting machine feeding mechanism |
| CN112339287A (en) * | 2020-10-20 | 2021-02-09 | 湖州昱日汽车配件有限公司 | A hem device for production of plastics auto-parts is used |
| CN112535906A (en) * | 2020-12-03 | 2021-03-23 | 浙江环球滤清器有限公司 | Full-automatic filter paper edge rolling and glue injecting mechanism |
| CN117162165A (en) * | 2023-10-18 | 2023-12-05 | 东莞市艾尔佳过滤器制造有限公司 | Filter element production equipment |
| CN117162589A (en) * | 2023-10-18 | 2023-12-05 | 东莞市艾尔佳过滤器制造有限公司 | Filter element welting device |
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