CN207746291U - A kind of mold for carrying out punching press hole flanging - Google Patents

A kind of mold for carrying out punching press hole flanging Download PDF

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CN207746291U
CN207746291U CN201721859840.9U CN201721859840U CN207746291U CN 207746291 U CN207746291 U CN 207746291U CN 201721859840 U CN201721859840 U CN 201721859840U CN 207746291 U CN207746291 U CN 207746291U
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punch
hole
mold
flanging
die
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卢楚鹏
王玉杰
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FOSHAN SHUNDE WANHE ELECTRICAL FITTINGS Co Ltd
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FOSHAN SHUNDE WANHE ELECTRICAL FITTINGS Co Ltd
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Abstract

本实用新型提供了一种用于进行冲压翻孔的模具,其包括上模主体和下模主体,所述上模主体上固定连接有加工冲头,所述下模主体包括与所述加工冲头相对布置的翻边凹模,所述翻边凹模的模底开设有用于落料的定位孔,所述加工冲头包括自上而下依次顺序连接的用于翻孔的第一冲头和用于冲孔的第二冲头,所述定位孔的入口处的内径与所述第一冲头的直径相等。该进行冲压翻孔的模具能够在完成对工件翻孔的同时,将粘附在翻边的口部附近的废料直接进行切除,优化翻孔工艺,有效的简化翻孔工艺的实际操作过程,提高产品的生产质量和冲翻孔加工效率,降低工作人员的劳动强度。

The utility model provides a die for stamping and turning holes, which comprises an upper die main body and a lower die main body, a processing punch is fixedly connected to the upper die main body, and a processing punch is fixedly connected to the lower die main body. The flanging die with the heads oppositely arranged, the bottom of the flanging die is provided with a positioning hole for blanking, and the processing punch includes the first punch for turning the hole sequentially connected from top to bottom and the second punch used for punching, the inner diameter of the entrance of the positioning hole is equal to the diameter of the first punch. The die for punching and turning the hole can directly cut off the waste material attached to the mouth of the flange while completing the turning of the workpiece, optimize the turning process, effectively simplify the actual operation process of the turning process, and improve the The production quality of the product and the efficiency of punching and turning holes can be improved, and the labor intensity of the staff can be reduced.

Description

一种用于进行冲压翻孔的模具A mold for stamping and turning holes

技术领域technical field

本实用新型涉及五金冲压模具加工技术领域,尤其涉及一种用于进行冲压翻孔的模具。The utility model relates to the technical field of metal stamping die processing, in particular to a die for punching and turning holes.

背景技术Background technique

翻孔是利用模具把板材上的孔缘翻成竖边的冲压加工方法,是成型模中翻边的一种,属于冲压基本工序中的塑性变形工序,主要用于制出与其他零件装备的部分,或为了提高零件的刚度,而加下出的特定形状。利用这种方法可以加工形状较为复杂、且具有良好刚度和合理空间形状的立体零件,也可在大型钣金件成形时作为控制破裂或折皱的手段。现有技术中使用冲压模具为钣金件翻孔时,冲孔过程中生成的废料往往会粘附在翻边的口部附近,形成耳朵状的缺陷。产品投入使用后,这些废料一方面会挤压与之互相接触的部件或配件,影响产品的美观性或损坏产品;另一方面,也有可能在振动或抖动的工况下随机脱落,引发安全事故;或者也有可能会粘附在模具上,降低模具的精度,影响后续作业的顺利开展。目前生产上一般采用专用的裁切模具进行废料的切除或者由人工来最终完成产品的裁切和打磨工作,劳动强度大且工序复杂、质量不稳定。Hole turning is a stamping method that uses a mold to turn the edge of the hole on the plate into a vertical edge. It is a kind of flanging in the forming die. It belongs to the plastic deformation process in the basic process of stamping. It is mainly used to make parts that are equipped with other parts. Part, or in order to improve the rigidity of the part, and add a specific shape. This method can be used to process three-dimensional parts with relatively complex shapes, good rigidity and reasonable spatial shape, and it can also be used as a means of controlling cracking or wrinkling when large sheet metal parts are formed. In the prior art, when a stamping die is used to turn a sheet metal part, the waste generated during the punching process tends to adhere near the mouth of the turn, forming ear-shaped defects. After the product is put into use, on the one hand, these waste materials will squeeze the parts or accessories that are in contact with it, affecting the aesthetics of the product or damaging the product; on the other hand, it may also fall off randomly under vibration or shaking conditions, causing safety accidents ; Or it may stick to the mold, reduce the precision of the mold, and affect the smooth development of subsequent operations. At present, in production, special cutting molds are generally used to cut off waste materials, or manual cutting and polishing are used to complete the final product, which is labor-intensive, complicated, and unstable in quality.

实用新型内容Utility model content

为解决上述技术问题,本实用新型的目的在于提供一种进行冲压翻孔的模具,该进行冲压翻孔的模具能够在完成对工件翻孔的同时,将粘附在翻边的口部附近的废料直接进行切除,优化翻孔工艺,有效的简化翻孔工艺的实际操作过程,提高产品的生产质量和冲翻孔加工效率,降低工作人员的劳动强度。In order to solve the above-mentioned technical problems, the purpose of the utility model is to provide a die for stamping and turning holes. The die for punching and turning holes can finish turning the workpiece while turning the workpiece. The waste is directly cut off, the hole turning process is optimized, the actual operation process of the hole turning process is effectively simplified, the production quality of the product and the punching and turning process efficiency are improved, and the labor intensity of the staff is reduced.

基于此,本实用新型提出了一种用于进行冲压翻孔的模具,其特征在于,包括上模主体和下模主体,所述上模主体上固定连接有加工冲头,所述下模主体包括与所述加工冲头相对布置的翻边凹模,所述翻边凹模的模底开设有用于落料的定位孔,所述加工冲头包括自上而下依次顺序连接的用于翻孔的第一冲头和用于冲孔的第二冲头,所述定位孔的入口处的内径与所述第一冲头的直径相等。Based on this, the utility model proposes a die for punching and turning holes, which is characterized in that it includes an upper die main body and a lower die main body, and a processing punch is fixedly connected to the upper die main body, and the lower die main body It includes a flanging die arranged opposite to the processing punch, the bottom of the flanging die is provided with a positioning hole for blanking, and the processing punch includes sequentially connected from top to bottom for turning A first punch for the hole and a second punch for punching, the inner diameter at the entrance of the positioning hole is equal to the diameter of the first punch.

可选的,所述翻边凹模的模底与所述定位孔之间形成用于对翻边材料进行定位的台阶。Optionally, a step for positioning the flanging material is formed between the bottom of the flanging die and the positioning hole.

可选的,所述台阶的宽度与所述翻边凹模内形成的翻边的厚度相等。Optionally, the width of the step is equal to the thickness of the flanging formed in the flanging die.

进一步的,所述第一冲头的直径大于所述第二冲头的直径。Further, the diameter of the first punch is larger than the diameter of the second punch.

可选的,所述第一冲头与所述第二冲头之间采用圆弧面过渡连接。Optionally, a circular arc surface transition connection is used between the first punch and the second punch.

可选的,所述定位孔为直孔或锥形孔或阶梯孔。Optionally, the positioning holes are straight holes, tapered holes or stepped holes.

可选的,所述定位孔为锥形孔,且所述锥形孔的锥角θ的角度范围满足1°≤θ≤5°。Optionally, the positioning hole is a tapered hole, and the angle range of the taper angle θ of the tapered hole satisfies 1°≤θ≤5°.

进一步的,所述下模主体包括下模座,所述翻孔凹模固定连接于所述下模座上,所述下模座上设置有至少一对分设于所述翻孔凹模两侧的支撑件。Further, the lower mold body includes a lower mold base, the hole turning die is fixedly connected to the lower mold base, and the lower mold base is provided with at least one pair of supports.

可选的,所述支撑件为顶料销,所述顶料销可伸缩地连接于所述下模座上。Optionally, the support member is an ejector pin, and the ejector pin is telescopically connected to the lower mold base.

可选的,所述上模主体包括上模座和通过弹性件与所述上模座活动连接的上压板,所述加工冲头固定连接于所述上模座上,且所述加工冲头垂直穿设于所述上压板上。Optionally, the upper die body includes an upper die base and an upper platen that is movably connected to the upper die base through an elastic member, the processing punch is fixedly connected to the upper die base, and the processing punch It is vertically pierced on the upper pressing plate.

实施本实用新型所提供的用于进行冲压翻孔的模具,具有如下有益效果:Implementation of the mold provided by the utility model for punching and turning holes has the following beneficial effects:

本实用新型的用于进行冲压翻孔的模具包括上模主体和下模主体,所述上模主体上固定连接有加工冲头,所述下模主体包括与所述加工冲头相对布置的翻边凹模,所述翻边凹模的模底开设有用于落料的定位孔,所述加工冲头包括自上而下依次顺序连接的用于翻孔的第一冲头和用于冲孔的第二冲头,所述定位孔的入口处的内径与所述第一冲头的直径相等。上模主体上的加工冲头正对于翻边凹模上,能够对位于翻边凹模上的待加工的工件进行冲孔和翻边的工作,加工冲头包括自上而下依次顺序连接的第一冲头和第二冲头,当上模主体与下模主体进行合模时,第二冲头能够穿过待加工的工件的表面进入翻边凹模中,在待加工的工件上形成加工孔,此时废料粘附在加工孔的周围,当上模主体与下模主体继续进行合模时,第一冲头逐步向下进入翻边凹模中,此时加工孔周围的材料在第一冲头的冲力作用下,逐渐向翻边凹模中进行弯折并发生塑性变形,从而在加工孔的周围形成翻边,由此完成对待加工的工件的翻孔加工,保证翻孔的加工精度,防止出现翻孔的口部开裂和严重变薄的现象,简化翻孔的操作步骤;此时废料仍然粘附在翻边的口部周围,此时第一冲头继续向下运动至即将进入定位孔中,此时第一冲头的端部与定位孔的入口凸沿之间形成裁切结构,将粘附在翻边的口部周围的废料直接切除,从而能够极大地简化采用该模具进行翻孔加工的流程,在完成翻孔的同时将废料直接切下并排出,有效的提高产品的生产质量和冲翻孔加工效率,也能够降低工作人员的劳动强度。The mold for punching and turning holes of the present invention includes an upper mold main body and a lower mold main body, the upper mold main body is fixedly connected with a processing punch, and the lower mold main body includes a turning punch arranged opposite to the processing punch. A side die, the bottom of the flanging die is provided with a positioning hole for blanking, and the processing punch includes a first punch for turning a hole and a first punch for punching that are sequentially connected from top to bottom. The second punch, the inner diameter of the entrance of the positioning hole is equal to the diameter of the first punch. The processing punch on the main body of the upper die is facing the flanging die, and can punch and flang the workpiece to be processed on the flanging die. The processing punch includes sequentially connected from top to bottom. The first punch and the second punch, when the main body of the upper die and the main body of the lower die are clamped, the second punch can pass through the surface of the workpiece to be processed and enter the flanging die to form a punch on the workpiece to be processed. At this time, the waste material adheres to the surrounding of the processing hole. When the main body of the upper mold and the main body of the lower mold continue to close the mold, the first punch gradually enters the flanging die downwards. At this time, the material around the processing hole is Under the impact of the first punch, it gradually bends into the flanging die and undergoes plastic deformation, thereby forming a flanging around the processing hole, thereby completing the hole turning process of the workpiece to be processed, ensuring the accuracy of turning the hole Machining accuracy prevents cracking and serious thinning of the mouth of the turning hole, and simplifies the operation steps of turning the hole; at this time, the waste material is still adhered around the mouth of the turning edge, and the first punch continues to move down to the It is about to enter the positioning hole. At this time, a cutting structure is formed between the end of the first punch and the entrance flange of the positioning hole, and the waste material adhering to the mouth of the flange is directly cut off, which can greatly simplify the adoption. The process of the hole turning process of the mold can directly cut off and discharge the waste materials while completing the hole turning, which can effectively improve the production quality of the product and the punching and turning processing efficiency, and can also reduce the labor intensity of the staff.

附图说明Description of drawings

图1是本实施例所述的上模主体与下模主体分离时的结构示意图;Fig. 1 is a structural schematic diagram when the upper mold main body and the lower mold main body described in the present embodiment are separated;

图2是图1中A处的放大结构示意图;Fig. 2 is a schematic diagram of an enlarged structure at A in Fig. 1;

图3是本实施例所述的上模主体与下模主体合模时第一冲头位于翻边凹模内的结构示意图;Fig. 3 is a structural schematic diagram of the first punch being located in the flanging die when the main body of the upper die and the main body of the lower die are clamped according to this embodiment;

图4是图3中B处的放大结构示意图;Fig. 4 is a schematic diagram of an enlarged structure at B in Fig. 3;

图5是本实施例所述的冲翻孔模具的上模主体与凹模合模时第一冲头位于定位孔内的结构示意图;Fig. 5 is a structural schematic diagram of the first punch being located in the positioning hole when the main body of the upper die and the die of the punching hole die described in this embodiment are closed;

图6是图5中C处的放大结构示意图。FIG. 6 is a schematic diagram of an enlarged structure at point C in FIG. 5 .

附图标记说明:Explanation of reference signs:

1、上模主体,11、上模座,12、弹性件,13、上压板,2、加工冲头,21、第一冲头,22、第二冲头,3、下模主体,31、翻边凹模,32、定位孔,33、下模座,4、废料,5、工件,51、翻边,6、支撑件。1. Upper die body, 11. Upper die base, 12. Elastic member, 13. Upper platen, 2. Processing punch, 21. First punch, 22. Second punch, 3. Lower die main body, 31. Flange die, 32, positioning hole, 33, lower die holder, 4, waste material, 5, workpiece, 51, flanging, 6, support.

具体实施方式Detailed ways

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.

在本实用新型的描述中,需要理解的是,术语“上”、“下”、“左”、“右”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "left", "right" etc. is based on the orientation or positional relationship shown in the drawings, and is only In order to facilitate the description of the present invention and simplify the description, it does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present invention.

参见图1至图6,本实用新型的优选实施例所述的用于进行冲压翻孔的模具包括上模主体1和下模主体3,所述上模主体1上固定连接有加工冲头2,所述下模主体3包括与所述加工冲头2相对布置的翻边51凹模31,所述翻边51凹模31的模底开设有用于落料的定位孔32,所述加工冲头2包括自上而下依次顺序连接的用于翻孔的第一冲头21和用于冲孔的第二冲头22,所述定位孔32的入口处的内径与所述第一冲头21的直径相等。Referring to Fig. 1 to Fig. 6, the die used for punching and turning holes described in the preferred embodiment of the present invention includes an upper die main body 1 and a lower die main body 3, and a processing punch 2 is fixedly connected to the upper die main body 1 , the lower die body 3 includes a flanging 51 die 31 arranged opposite to the processing punch 2, the die bottom of the flanging 51 die 31 is provided with a positioning hole 32 for blanking, and the processing punch The head 2 includes a first punch 21 for turning holes and a second punch 22 for punching which are sequentially connected from top to bottom, and the inner diameter of the entrance of the positioning hole 32 is the same as that of the first punch. 21 are equal in diameter.

基于以上结构,在对待加工工件5进行翻孔加工时,将待加工工件5放置在翻边51凹模31上,冲翻孔模具的上模主体1上固定连接有加工冲头2,加工冲头2包括自上而下依次连接的第一冲头21和第二冲头22,下模主体3包括与加工冲头2相对布置的翻边51凹模31,翻边51凹模31的模底开设有用于落料的定位孔32,在上模主体1与下模主体3进行合模的过程中,第二冲头22先与位于翻边51凹模31上的待加工工件5进行接触并穿过该工件5以形成加工孔,以能够为翻孔过程加工出预制孔,此时工件5上的废料4粘附在加工孔的周围;上模主体1与下模主体3继续合模的过程中,第二冲头22穿过加工孔进入定位孔32时,第一冲头21向下进入翻边51凹模31中,加工孔周围的材料在第一冲头21的冲力下开始发生变形并弯折,翻边51凹模31的底部与定位孔32之间能够形成台阶,弯折的材料定位在该台阶内并逐渐发生塑性变形,最终形成加工孔周围的翻边51,但此时废料4仍然粘附在翻边51的端口上;第一冲头21继续向下运动至即将进入定位孔32时,第一冲头21的端部与定位孔32的凸沿之间能够形成裁切结构,将粘附的废料4从翻边51的端口上切除,从而完成工件5的翻孔和裁切整形,整个操作过程非常简单,原理可靠,能够极大的提高工件5实施翻孔工艺的加工效率,提高工件5的加工质量,简化操作步骤,降低工作人员的劳动强度。Based on the above structure, when the workpiece 5 to be processed is turned over, the workpiece 5 to be processed is placed on the flange 51 die 31, and the upper die main body 1 of the punched hole mold is fixedly connected with a processing punch 2, and the processing punch The head 2 includes a first punch 21 and a second punch 22 connected sequentially from top to bottom. The lower die body 3 includes a flanging 51 die 31 arranged opposite to the processing punch 2. The die of the flanging 51 die 31 is The bottom is provided with a positioning hole 32 for blanking. During the mold clamping process between the upper mold body 1 and the lower mold body 3, the second punch 22 first contacts the workpiece 5 to be processed on the concave mold 31 of the flanging 51 And pass through this workpiece 5 to form a machining hole, to be able to process the prefabricated hole for the hole turning process, at this time the waste material 4 on the workpiece 5 adheres around the machining hole; the upper mold main body 1 and the lower mold main body 3 continue to mold During the process, when the second punch 22 passes through the processing hole and enters the positioning hole 32, the first punch 21 enters the flanging 51 die 31 downwards, and the material around the processing hole starts under the impact of the first punch 21. Deformation and bending, the flange 51 can form a step between the bottom of the die 31 and the positioning hole 32, and the bent material is positioned in the step and gradually undergoes plastic deformation, finally forming the flange 51 around the processing hole, but This moment waste material 4 is still adhered on the port of flanging 51; A cutting structure is formed, and the adhered waste 4 is cut off from the port of the flanging 51, thereby completing the turning and cutting of the workpiece 5. The processing efficiency of the process is improved, the processing quality of the workpiece 5 is improved, the operation steps are simplified, and the labor intensity of the staff is reduced.

其中,翻边51凹模31的内径大于定位孔32的内径,故而翻边51凹模31的底部能够与定位孔32的内壁之间形成用于对翻边51材料进行定位的台阶,从而为形成的翻边51提供定位的空间,由第一冲头21挤压获得的翻边51在台阶内进行定位和塑性变形,确保翻边51的成型可靠;翻边51凹模31的内径与定位孔32的内径之差即台阶的宽度等于翻边51凹模31中形成的翻边51的厚度,即弯折后的材料能够在翻边51凹模31的内壁与第一冲头21之间的空间内实现精确的定位,且翻边51凹模31和定位孔32之间形成的台阶的宽度能够对翻边51的垂直度进行可靠的确定,保证翻孔工艺过程中形成翻孔的质量。第一冲头21的直径大于第二冲头22的直径,便于第二冲头22为第一冲头21进行翻孔加工提供前提条件,直径较小的第二冲头22在工件5上先形成的加工孔,为后续第一冲头21能够进行翻孔加工提供预制孔,便于后续加工过程的顺利进行。第二冲头22的端部与第一冲头21的端部之间采用圆弧面过渡连接,能够有效的避免加工口处的翻孔口部出现开裂或严重变薄的缺陷,保证翻边51的加工精度,简化翻孔过程的操作步骤,保证对工件5进行翻孔加工的质量。在此需要说明的是,在本实施例中,定位孔32可以是直孔,也可以是锥形孔或阶梯孔,只要保证定位孔32的入口孔径小于翻边51凹槽的内径且与第一冲头21的直径相等即可,即当第一冲头21进入定位孔32时,第一冲头21的端部能够与定位孔32的凸沿之间形成裁切结构,从而使得粘附在翻边51的端口处的废料4能够被直接裁切掉,并从定位孔32中排出,由此在实现翻孔的同时将粘附的废料4切除,完成工件5的裁切加工和整形过程,有效的简化工件5的加工工艺,提高翻孔工艺的成型效率,提高产品的加工质量;当定位孔32采用选用锥形孔时,锥形孔的内径为由定位孔32的入口至出口处逐渐增大,从而便于被翻孔切头裁切下来的废料4从该锥形孔内落下,防止出现废料4被卡在定位孔32中无法落下而造成定位孔32堵塞的现象,避免对加工过程的效率和质量造成影响,锥形孔的锥角θ的角度范围优选为1°≤θ≤5°。在其他实施例中,定位孔32的形状并不受本实施例的限制,当可按照实际的需要选择合适的形状。Wherein, the inner diameter of the flanging 51 die 31 is greater than the inner diameter of the positioning hole 32, so the bottom of the flanging 51 die 31 and the inner wall of the positioning hole 32 can form a step for positioning the flanging 51 material, thereby for The formed flanging 51 provides space for positioning, and the flanging 51 obtained by the extrusion of the first punch 21 is positioned and plastically deformed in the step to ensure that the forming of the flanging 51 is reliable; the inner diameter of the flanging 51 die 31 and the positioning The difference between the inner diameters of the holes 32, that is, the width of the step is equal to the thickness of the flange 51 formed in the flange 51 die 31, that is, the material after bending can be between the inner wall of the flange 51 die 31 and the first punch 21. Accurate positioning can be realized in a certain space, and the width of the step formed between the die 31 and the positioning hole 32 of the flanging 51 can reliably determine the verticality of the flanging 51, ensuring the quality of the flanging hole formed during the flanging process . The diameter of the first punch 21 is greater than the diameter of the second punch 22, which is convenient for the second punch 22 to provide prerequisites for the first punch 21 to turn the hole. The formed processing hole provides a prefabricated hole for the subsequent first punch 21 to perform hole turning processing, which facilitates the smooth progress of the subsequent processing process. The end of the second punch 22 and the end of the first punch 21 are connected by a circular arc surface, which can effectively avoid the defects of cracking or serious thinning of the turning hole at the processing mouth, and ensure the turning 51 machining accuracy, simplify the operation steps of the hole turning process, and ensure the quality of the hole turning process on the workpiece 5. It should be noted here that, in this embodiment, the positioning hole 32 can be a straight hole, or a tapered hole or a stepped hole, as long as the entrance diameter of the positioning hole 32 is ensured to be smaller than the inner diameter of the groove of the flange 51 and is in line with the first The diameters of the first punches 21 are equal, that is, when the first punch 21 enters the positioning hole 32, the end of the first punch 21 can form a cutting structure with the convex edge of the positioning hole 32, so that the adhesion The waste material 4 at the port of the flanging 51 can be directly cut off and discharged from the positioning hole 32, thereby cutting off the adhered waste material 4 while realizing turning over the hole, and completing the cutting and shaping of the workpiece 5 process, effectively simplify the processing technology of the workpiece 5, improve the forming efficiency of the hole-turning process, and improve the processing quality of the product; The position gradually increases, so that the waste material 4 cut by the hole-turning head will fall from the tapered hole, preventing the waste material 4 from being stuck in the positioning hole 32 and unable to fall, which will cause the positioning hole 32 to be blocked. The efficiency and quality of the machining process are affected, and the angle range of the taper angle θ of the tapered hole is preferably 1°≤θ≤5°. In other embodiments, the shape of the positioning hole 32 is not limited by this embodiment, and an appropriate shape can be selected according to actual needs.

参见图1至图6,下模主体3包括下模座33,翻孔凹模固定连接于下模座33上,下模座33上设置有一对分设于翻孔凹模两侧的支撑件6,支撑件6与下模座33可伸缩地连接,在对工件5进行安装时,支撑件6处于顶出状态,工作人员直接将工件5放置在支撑件6上进行定位即可,方便快捷;对工件5的翻孔和废料4切除的工作完成后,支撑件6能够直接将工件5顶出,方便工作人员对加工好的工件5进行拆卸,提高工件5的安装和拆卸效率。本实施例中,支撑件6采用的是顶料销,能够保证工件5顶出过程的稳定性。上模主体1包括上模座11和通过弹性件12与上模座11活动连接的上压板13,加工冲头2固定连接于上模座11上,且加工冲头2垂直穿设于上压板13上,当上模主体1与下模主体3进行合模时,上压板13最先与安装在翻孔凹模上的工件5接触,将工件5压平,保证加工过程中工件5定位的稳定性,在弹性件12的作用下,上模座11逐渐下压,带动加工冲头2向下运动至穿过上压板13,并使加工冲头2的第二冲头22与工件5相接触,在上模组逐渐下压的过程中,第二冲头22对工件5进行预冲孔形成加工孔,第一冲头21进入翻边51凹模31时将加工孔周围的材料进行挤压使其弯折形成翻边51,翻边51定位在翻边51凹模31中,完成翻边51加工后,由上模座11带动加工冲头2离开工件5,直至上压板13离开工件5以取消对工件5的限制,下模座33上的支撑件6伸起将工件5顶出,方便工作人员对加工完成的工件5进行收集。Referring to Fig. 1 to Fig. 6, the lower die main body 3 includes a lower die base 33, and the hole-turning die is fixedly connected to the lower die base 33, and the lower die base 33 is provided with a pair of support members 6 which are arranged on both sides of the punching die , the supporting member 6 is telescopically connected with the lower mold base 33, when the workpiece 5 is installed, the supporting member 6 is in the ejected state, and the staff can directly place the workpiece 5 on the supporting member 6 for positioning, which is convenient and quick; After the work of reversing the workpiece 5 and cutting off the waste material 4 is completed, the support member 6 can directly push the workpiece 5 out, which is convenient for the staff to disassemble the processed workpiece 5 and improves the installation and disassembly efficiency of the workpiece 5 . In this embodiment, the support member 6 is a ejector pin, which can ensure the stability of the ejection process of the workpiece 5 . The upper die body 1 includes an upper die base 11 and an upper platen 13 that is movably connected to the upper die base 11 through an elastic member 12. The processing punch 2 is fixedly connected to the upper die base 11, and the processing punch 2 is vertically installed on the upper platen. 13, when the upper mold main body 1 and the lower mold main body 3 are clamped, the upper platen 13 is first in contact with the workpiece 5 installed on the hole-turning die, and the workpiece 5 is flattened to ensure the positioning of the workpiece 5 during processing. Stability, under the action of the elastic member 12, the upper die base 11 is gradually pressed down, driving the processing punch 2 to move down to pass through the upper platen 13, and make the second punch 22 of the processing punch 2 and the workpiece 5 contact each other In the process of gradually pressing down the upper die set, the second punch 22 pre-punches the workpiece 5 to form a processing hole, and the first punch 21 squeezes the material around the processing hole when it enters the flanging 51 die 31 Press to make it bend to form a flanging 51, and the flanging 51 is positioned in the die 31 of the flanging 51. After the processing of the flanging 51 is completed, the upper die base 11 drives the processing punch 2 to leave the workpiece 5 until the upper platen 13 leaves the workpiece 5 to cancel the restriction on the workpiece 5, the support member 6 on the lower mold base 33 stretches out the workpiece 5, which is convenient for the staff to collect the processed workpiece 5.

本实用新型的用于进行冲压翻孔的模具包括上模主体和下模主体,所述上模主体上固定连接有加工冲头,所述下模主体包括与所述加工冲头相对布置的翻边凹模,所述翻边凹模的模底开设有用于落料的定位孔,所述加工冲头包括自上而下依次顺序连接的用于翻孔的第一冲头和用于冲孔的第二冲头,所述定位孔的入口处的内径与所述第一冲头的直径相等。上模主体上的加工冲头正对于翻边凹模上,能够对位于翻边凹模上的待加工的工件进行冲孔和翻边的工作,加工冲头包括自上而下依次顺序连接的第一冲头和第二冲头,当上模主体与下模主体进行合模时,第二冲头能够穿过待加工的工件的表面进入翻边凹模中,在待加工的工件上形成加工孔,此时废料粘附在加工孔的周围,当上模主体与下模主体继续进行合模时,第一冲头逐步向下进入翻边凹模中,此时加工孔周围的材料在第一冲头的冲力作用下,逐渐向翻边凹模中进行弯折并发生塑性变形,从而在加工孔的周围形成翻边,由此完成对待加工的工件的翻孔加工,保证翻孔的加工精度,防止出现翻孔的口部开裂和严重变薄的现象,简化翻孔的操作步骤;此时废料仍然粘附在翻边的口部周围,此时第一冲头继续向下运动至即将进入定位孔中,此时第一冲头的端部与定位孔的入口凸沿之间形成裁切结构,将粘附在翻边的口部周围的废料直接切除,从而能够极大地简化采用该模具进行翻孔加工的流程,在完成翻孔的同时将废料直接切下并排出,有效的提高产品的生产质量和冲翻孔加工效率,也能够降低工作人员的劳动强度。The mold for punching and turning holes of the present invention includes an upper mold main body and a lower mold main body, the upper mold main body is fixedly connected with a processing punch, and the lower mold main body includes a turning punch arranged opposite to the processing punch. A side die, the bottom of the flanging die is provided with a positioning hole for blanking, and the processing punch includes a first punch for turning a hole and a first punch for punching that are sequentially connected from top to bottom. The second punch, the inner diameter of the entrance of the positioning hole is equal to the diameter of the first punch. The processing punch on the main body of the upper die is facing the flanging die, and can punch and flang the workpiece to be processed on the flanging die. The processing punch includes sequentially connected from top to bottom. The first punch and the second punch, when the main body of the upper die and the main body of the lower die are clamped, the second punch can pass through the surface of the workpiece to be processed and enter the flanging die to form a punch on the workpiece to be processed. At this time, the waste material adheres to the surrounding of the processing hole. When the main body of the upper mold and the main body of the lower mold continue to close the mold, the first punch gradually enters the flanging die downwards. At this time, the material around the processing hole is Under the impact of the first punch, it gradually bends into the flanging die and undergoes plastic deformation, thereby forming a flanging around the processing hole, thereby completing the hole turning process of the workpiece to be processed, ensuring the accuracy of turning the hole Machining accuracy prevents cracking and serious thinning of the mouth of the turning hole, and simplifies the operation steps of turning the hole; at this time, the waste material is still adhered around the mouth of the turning edge, and the first punch continues to move down to the It is about to enter the positioning hole. At this time, a cutting structure is formed between the end of the first punch and the entrance flange of the positioning hole, and the waste material adhering to the mouth of the flange is directly cut off, which can greatly simplify the adoption. The process of the hole turning process of the mold can directly cut off and discharge the waste materials while completing the hole turning, which can effectively improve the production quality of the product and the punching and turning processing efficiency, and can also reduce the labor intensity of the staff.

应当理解的是,本实用新型中采用术语“第一”、“第二”等来描述各种信息,但这些信息不应限于这些术语,这些术语仅用来将同一类型的信息彼此区分开。例如,在不脱离本实用新型范围的情况下,“第一”信息也可以被称为“第二”信息,类似的,“第二”信息也可以被称为“第一”信息。It should be understood that the terms "first" and "second" are used in the present invention to describe various information, but these information should not be limited to these terms, and these terms are only used to distinguish information of the same type from each other. For example, "first" information may also be referred to as "second" information without departing from the scope of the present invention, and similarly, "second" information may also be referred to as "first" information.

以上所述是本实用新型的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理的前提下,还可以做出若干改进和变形,这些改进和变形也视为本实用新型的保护范围。The above is a preferred embodiment of the present utility model, it should be pointed out that for those of ordinary skill in the art, without departing from the principle of the present utility model, some improvements and deformations can also be made, these improvements and deformations It is also regarded as the protection scope of the present utility model.

Claims (10)

1. a kind of mold for carrying out punching press hole flanging, which is characterized in that including upper mould body and lower die main body, the upper mold master It is fixedly connected with processing punch on body, the lower die main body includes the flange cavity plate positioned opposite with the processing punch, described The mould bottom of flange cavity plate offers the location hole for blanking, and the processing punch includes the use being linked in sequence successively from top to bottom The first punch in hole flanging and the second punch for punching, the internal diameter of the inlet of the location hole and first punch Diameter is equal.
2. the mold according to claim 1 for carrying out punching press hole flanging, which is characterized in that the mould bottom of the flange cavity plate The step for being positioned to flange material is formed between the location hole.
3. the mold according to claim 2 for carrying out punching press hole flanging, which is characterized in that the width of the step and institute The thickness for stating the flange formed in flange cavity plate is equal.
4. the mold according to any one of claims 1 to 3 for carrying out punching press hole flanging, which is characterized in that described first The diameter of punch is more than the diameter of second punch.
5. according to claim 4 for carrying out the mold of punching press hole flanging, which is characterized in that first punch with it is described It is connected using arc surface transition between second punch.
6. according to claim 5 for carrying out the mold of punching press hole flanging, which is characterized in that the location hole be straight hole or Bellmouth or stepped hole.
7. the mold according to claim 6 for carrying out punching press hole flanging, which is characterized in that the location hole is taper Hole, and the angular range of the taper angle theta of the bellmouth meets 1 °≤θ≤5 °.
8. the mold according to claim 4 for carrying out punching press hole flanging, which is characterized in that under the lower die main body includes Die holder, the hole flanging cavity plate are fixedly connected on the lower die holder, be provided on the lower die holder at least a pair be divided into it is described The support element of hole flanging cavity plate both sides.
9. the mold according to claim 8 for carrying out punching press hole flanging, which is characterized in that the support element is liftout Pin, the jigger pin are telescopically connected on the lower die holder.
10. according to claim 1 for carrying out the mold of punching press hole flanging, which is characterized in that the upper mould body includes Upper die holder and the top board being flexibly connected with the upper die holder by elastic component, the processing punch are fixedly connected on the upper mold On seat, and the processing punch is vertically arranged on the top board.
CN201721859840.9U 2017-12-26 2017-12-26 A kind of mold for carrying out punching press hole flanging Expired - Fee Related CN207746291U (en)

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CN109396256A (en) * 2018-10-25 2019-03-01 江苏华电铁塔制造有限公司 A kind of bending punching integrated device
CN109482739A (en) * 2018-12-04 2019-03-19 贵州航天新力铸锻有限责任公司 Formed punch blank holder integrated mould
CN110732591A (en) * 2019-10-31 2020-01-31 宁波奥克斯厨电制造有限公司 A punch structure and punching method
CN110947836A (en) * 2019-11-28 2020-04-03 中国第一汽车股份有限公司 Die structure for punching and flanging hole at one time and forming method
CN111438244A (en) * 2020-03-31 2020-07-24 华帝股份有限公司 A kind of mold for turning holes and removing fronts and process method thereof
CN115780644A (en) * 2022-11-29 2023-03-14 珠海富士智能股份有限公司 Flange device and forming method for lens ring hole
CN116116988A (en) * 2022-11-21 2023-05-16 柳州宝钢汽车零部件有限公司 A hot stamping die punching structure

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109396256A (en) * 2018-10-25 2019-03-01 江苏华电铁塔制造有限公司 A kind of bending punching integrated device
CN109482739A (en) * 2018-12-04 2019-03-19 贵州航天新力铸锻有限责任公司 Formed punch blank holder integrated mould
CN110732591A (en) * 2019-10-31 2020-01-31 宁波奥克斯厨电制造有限公司 A punch structure and punching method
CN110947836A (en) * 2019-11-28 2020-04-03 中国第一汽车股份有限公司 Die structure for punching and flanging hole at one time and forming method
CN111438244A (en) * 2020-03-31 2020-07-24 华帝股份有限公司 A kind of mold for turning holes and removing fronts and process method thereof
CN116116988A (en) * 2022-11-21 2023-05-16 柳州宝钢汽车零部件有限公司 A hot stamping die punching structure
CN115780644A (en) * 2022-11-29 2023-03-14 珠海富士智能股份有限公司 Flange device and forming method for lens ring hole

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