CN207743049U - A kind of transformer dipping device - Google Patents
A kind of transformer dipping device Download PDFInfo
- Publication number
- CN207743049U CN207743049U CN201721703370.7U CN201721703370U CN207743049U CN 207743049 U CN207743049 U CN 207743049U CN 201721703370 U CN201721703370 U CN 201721703370U CN 207743049 U CN207743049 U CN 207743049U
- Authority
- CN
- China
- Prior art keywords
- fixedly connected
- soaking pit
- hydraulic cylinder
- material frame
- support plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000007598 dipping method Methods 0.000 title claims abstract description 18
- 238000002791 soaking Methods 0.000 claims abstract description 52
- 239000000463 material Substances 0.000 claims abstract description 38
- 239000007787 solid Substances 0.000 claims 1
- 238000002604 ultrasonography Methods 0.000 claims 1
- 239000003292 glue Substances 0.000 abstract description 14
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 230000006378 damage Effects 0.000 abstract description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 12
- 239000003973 paint Substances 0.000 description 4
- 238000004804 winding Methods 0.000 description 4
- 241000233855 Orchidaceae Species 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 3
- 230000005611 electricity Effects 0.000 description 3
- 238000002309 gasification Methods 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 206010037660 Pyrexia Diseases 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000005470 impregnation Methods 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 229910000976 Electrical steel Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000004922 lacquer Substances 0.000 description 1
- 239000000696 magnetic material Substances 0.000 description 1
- 230000010355 oscillation Effects 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Landscapes
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
The utility model discloses a kind of transformer dipping devices, it is related to Electronic Components Manufacturing equipment technical field, solve traditional dipping device is difficult to the destruction of microbubble in glue, the technical problems such as cause final Quality of electronic products unstable, the utility model includes supersonic generator, hydraulic cylinder, top plate, connecting shaft, support plate, material frame, containing soaking pit and hydraulic station, the hydraulic cylinder is set to side containing soaking pit, the hydraulic cylinder is fixedly connected with described containing soaking pit, the top plate is fixedly connected with the hydraulic cylinder piston rod, one end of the connecting shaft is fixedly connected with the top plate, the support plate is fixedly connected with the other end of the connecting shaft, the material frame is detachably connected with the support plate.The utility model has advantage simple in structure, economic and practical.
Description
Technical field
The utility model is related to Electronic Components Manufacturing equipment technical fields, are impregnated with more particularly to a kind of transformer
Device.
Background technology
Transformer is made of iron core (or magnetic core) and coil, and there are two coils or more than two windings, wherein connecing power supply
Winding primary coil, remaining winding is secondary coil.It can convert alternating voltage, electric current and impedance.It is simplest
The coil of iron core that iron-core transformer is made by a soft magnetic materials and two the number of turns being sleeved on iron core not etc. is constituted.Iron core
Effect is the magnetic coupling reinforced between two coils.In order to reduce in iron vortex and magnetic hystersis loss, iron core is by the silicon steel sheet stack painted
It presses；There is no the contact of electricity, coil to be coiled by insulated copper wire (or aluminum steel) between two coils.One coil connects AC power
Referred to as primary coil (or primary coil), another coil connect electrical appliance and are known as secondary coil (or secondary coil).Actual transformer
It is very complicated, is inevitably present copper loss (coil resistance fever), iron loss (iron core fever) and leakage field and (is closed through air
The line of magnetic induction) etc., ideal transformer is only introduced here in order to simplify discussion.Ideal transformer set up condition be：Ignore leakage field
It is logical, ignore the resistance of former and deputy coil, ignore the loss of iron core, ignoring no-load current, (secondary coil is opened a way the electricity in primary coil coil
Stream).Such as power transformer in full-load run (secondary coil output rated power) close to ideal transformer situation.
Transformer is widely used in various Military Electronic Equipments, communication equipment, computer, automotive electronics, household electrical appliance etc.
Manufacturing industry.With global electronic development of information industry, the demand to transformer also enters rapid growth, high speed development
Period.At the same time, to transformer, higher requirements are also raised.
Transformer containing soaking technology is put into the transformer of completion coiling and iron core assembly in dedicated impregnating vessel,
It first vacuumizes, beats open paint later and cut down, transformer is made to be dipped in paint under vacuum, the bubble in winding can be excluded in this way,
Increase insulation performance.Drying is taken out after dipping lacquer.
In order to solve the micro gasification in prepreg in industry, defoaming in a variety of immersing glue processes, de-bubble mode are worked out,
All it is mostly that transformer is put into dedicated impregnating vessel, first vacuumizes, beat open paint later and cut down, make transformer in vacuum condition
Under be dipped in paint, but the gumming device of such mode still deposit most of micro gasification not destroy and be again introduced into steeping vat,
For high viscosity glue, micro gasification destruction has certain difficulty, this certainly will stablize final Quality of electronic products
Property brings hidden danger.
Utility model content
The purpose of this utility model is that：Microbubble in glue can be destroyed by providing one kind, allow final Quality of electronic products
More stable transformer dipping device.
The utility model specifically uses following technical scheme to achieve the goals above：
A kind of transformer dipping device, it is characterised in that：Including supersonic generator, hydraulic cylinder, top plate, connecting shaft, branch
Fagging, material frame contain soaking pit and hydraulic station, and the hydraulic cylinder is set to side containing soaking pit, and the hydraulic cylinder contains soaking pit with described
It is fixedly connected, the top plate is fixedly connected with the hydraulic cylinder piston rod, and one end of the connecting shaft is fixed with the top plate to be connected
It connects, the support plate is fixedly connected with the other end of the connecting shaft, and the material frame is detachably connected with the support plate.It is logical
Cross setting supersonic generator, allow it is broken more thoroughly containing the microbubble in glue in soaking pit, allow final Quality of electronic products more
Add stabilization.By be arranged hydraulic cylinder, allow material frame can in containing soaking pit automatic lifting, be conveniently operated personnel's loading and unloading, reduce
Labor intensity improves production efficiency.
Operation principle：Toward containing the good enough glues of addition inside soaking pit, the power supply of supersonic generator is opened, in material frame
The inside places transformer to be impregnated with, and hydraulic cylinder is retracted, and the material frame for holding transformer can be immersed containing soaking pit the inside,
By containing the ultrasonic oscillation inside soaking pit, when transformer is impregnated with around bubble be broken, wait for that impregnation is completed, hydraulic cylinder is stretched
Go out, to which material frame to be lifted to the impregnation process for completing transformer.
Further, described containing being provided with vibrations panel and ultrasonic transducer in soaking pit, the vibrations panel with it is described
It is fixedly connected containing soaking pit, the ultrasonic transducer is fixedly connected with the vibrations panel.By containing setting vibrations in soaking pit
Panel and ultrasonic transducer allow ultrasonic wave that can say that the bubble containing glue Lee inside soaking pit is shatter.
Further, the supersonic generator is connect with the ultrasonic transducer by conducting wire.
Further, the connecting shaft is hollow tubular structure.It is hollow tubular structure by the way that connecting shaft is arranged, can subtracts
The weight of deambulation component, it is energy saving, improve economy.
Further, the support plate upper surface is provided with guide rail, and the guide rail is fixedly connected with the support plate.Pass through
Guide rail is set, material frame can be slided on guide rail, mitigates labor intensity of operating staff.
Further, the material frame is set as reticular structure, and idler wheel, the idler wheel and institute are provided on the material frame
Material frame is stated to be fixedly connected.By the way that idler wheel is arranged, material frame can be slided on the guide rail of support plate, operating personnel's labor is mitigated
Fatigue resistance.
Further, the side containing soaking pit is provided with overflow pipe, and the overflow pipe is fixedly connected with described containing soaking pit, institute
It states and is provided with overflow valve on overflow pipe, the overflow valve is fixedly connected with the overflow pipe.By be arranged overflow pipe, facilitate by containing
Glue overflow in soaking pit allows the present apparatus convenient for cleaning and safeguards.
The beneficial effects of the utility model are as follows：
1. by the way that supersonic generator is arranged, allow broken more thoroughly containing the microbubble in glue in soaking pit, allows final electricity
Sub- product quality is more stablized.
2. by be arranged hydraulic cylinder, allow material frame can in containing soaking pit automatic lifting, be conveniently operated personnel's loading and unloading, drop
Low labor intensity, improves production efficiency.
3. by the way that guide rail and idler wheel is arranged, material frame can be slided on guide rail, mitigates labor intensity of operating staff.
Description of the drawings
Fig. 1 is a kind of transformer dipping device structural schematic diagram of the utility model.
Fig. 2 is that support plate coordinates front view with material frame in Fig. 1.
Fig. 3 is that support plate coordinates vertical view with material frame in Fig. 1.
Fig. 4 is material frame front view in Fig. 1.
Fig. 5 is material frame vertical view in Fig. 1.
Reference numeral：1- supersonic generators, 2- hydraulic cylinders, 3- top plates, 4- connecting shafts, 5- support plates, 6- material frames, 7-
Containing soaking pit, 8- hydraulic stations, 9- overflow pipes, 10- vibrations panels, 11- ultrasonic transducers.
Specific implementation mode
In order to which those skilled in the art are better understood from the utility model, below in conjunction with the accompanying drawings with following embodiment to this
Utility model is described in further detail.
Embodiment 1
Shown in reference to the accompanying drawings, the present embodiment provides a kind of transformer dipping devices, including supersonic generator 1, hydraulic cylinder
2, top plate 3, connecting shaft 4, support plate 5, material frame 6, contain soaking pit 7 and hydraulic station 8, the hydraulic cylinder 2 is set to containing 7 side of soaking pit
Face, the hydraulic cylinder 2 are bolted to connection with described containing soaking pit 7, the top plate 3 and 2 piston rod thread of the hydraulic cylinder
Connection, one end of the connecting shaft 4 and 3 flanged joint of the top plate, another hold-carrying of the support plate 5 and the connecting shaft 4
Orchid connection, the material frame 6 are rolled by V-type sliding slot and V-type idler wheel with the support plate 5 and are connected.By the way that ultrasonic wave is arranged
Generator allows and is crushed more thoroughly containing the microbubble in glue in soaking pit, and final Quality of electronic products is allowed more to stablize.By setting
Set hydraulic cylinder, allow material frame can in containing soaking pit automatic lifting, be conveniently operated personnel's loading and unloading, reduce labor intensity, improve
Production efficiency.
It is described containing being provided with vibrations panel 10 in soaking pit 7 and ultrasonic transducer 11, the vibrations panel 10 contain with described
Soaking pit 7 welds, and the ultrasonic transducer 11 is bolted to connection with the vibrations panel 10.The supersonic generator
1 is connect with the ultrasonic transducer 11 by the conducting wire with space flight plug.By containing in soaking pit setting vibrations panel and
Ultrasonic transducer allows ultrasonic wave that can say that the bubble containing glue Lee inside soaking pit is shatter.
Embodiment 2
Shown in reference to the accompanying drawings, the present embodiment provides a kind of transformer dipping devices, including supersonic generator 1, hydraulic cylinder
2, top plate 3, connecting shaft 4, support plate 5, material frame 6, contain soaking pit 7 and hydraulic station 8, the hydraulic cylinder 2 is set to containing 7 side of soaking pit
Face, the hydraulic cylinder 2 are bolted to connection with described containing soaking pit 7, the top plate 3 and 2 piston rod thread of the hydraulic cylinder
Connection, one end of the connecting shaft 4 and 3 flanged joint of the top plate, another hold-carrying of the support plate 5 and the connecting shaft 4
Orchid connection, the material frame 6 are rolled by V-type sliding slot and V-type idler wheel with the support plate 5 and are connected.By the way that ultrasonic wave is arranged
Generator allows and is crushed more thoroughly containing the microbubble in glue in soaking pit, and final Quality of electronic products is allowed more to stablize.By setting
Set hydraulic cylinder, allow material frame can in containing soaking pit automatic lifting, be conveniently operated personnel's loading and unloading, reduce labor intensity, improve
Production efficiency.
The connecting shaft 4 is hollow tubular structure, and the both ends of connecting shaft 4 are both provided with ring flange, the ring flange and institute
State the welding of connecting shaft 4.It is hollow tubular structure by the way that connecting shaft is arranged, the weight of moving component can be mitigated, it is energy saving, it carries
High economy.
5 upper surface of the support plate is provided with V-type rail, and the cost-effective guide rail can be selected and easily purchase on the market
Proximate matter angle steel, the guide rail are welded with the support plate 5.The material frame 6 is set as the netted knot by steel wire weld together
Structure, idler wheel is provided on the material frame 6, and the idler wheel is set as V-groove track roller, the idler wheel and the material frame 6
It is fixedly connected by axis.By the way that V-type rail and V-groove track roller is arranged, material frame can be slided on guide rail, mitigates
Labor intensity of operating staff.
Embodiment 3
Shown in reference to the accompanying drawings, the present embodiment provides a kind of transformer dipping devices, including supersonic generator 1, hydraulic cylinder
2, top plate 3, connecting shaft 4, support plate 5, material frame 6, contain soaking pit 7 and hydraulic station 8, the hydraulic cylinder 2 is set to containing 7 side of soaking pit
Face, the hydraulic cylinder 2 are bolted to connection with described containing soaking pit 7, the top plate 3 and 2 piston rod thread of the hydraulic cylinder
Connection, one end of the connecting shaft 4 and 3 flanged joint of the top plate, another hold-carrying of the support plate 5 and the connecting shaft 4
Orchid connection, the material frame 6 are rolled by V-type sliding slot and V-type idler wheel with the support plate 5 and are connected.By the way that ultrasonic wave is arranged
Generator allows and is crushed more thoroughly containing the microbubble in glue in soaking pit, and final Quality of electronic products is allowed more to stablize.By setting
Set hydraulic cylinder, allow material frame can in containing soaking pit automatic lifting, be conveniently operated personnel's loading and unloading, reduce labor intensity, improve
Production efficiency.
7 side containing soaking pit is provided with overflow pipe 9, and the overflow pipe 9 is connected with containing soaking pit 7, the overflow pipe 9 and institute
It states and is welded containing soaking pit 7, be provided with overflow valve on the overflow pipe 9, the overflow valve is connected through a screw thread with the overflow pipe 9.
By the way that overflow pipe is arranged, facilitates containing the glue overflow in soaking pit, allow the present apparatus convenient for cleaning and safeguard.
More than, the only preferred embodiment of the utility model is not intended to limit the utility model, the utility model it is special
Sharp protection domain is subject to claims, equivalent structure made by every specification and accompanying drawing content with the utility model
Variation, similarly should be included in the scope of protection of the utility model.
Claims (7)
1. a kind of transformer dipping device, it is characterised in that：Including supersonic generator (1), hydraulic cylinder (2), top plate (3), connect
Spindle (4), material frame (6), contains soaking pit (7) and hydraulic station (8) at support plate (5), and the hydraulic cylinder (2) is set to containing soaking pit (7)
Side, the hydraulic cylinder (2) are fixedly connected with (7) containing soaking pit, and the top plate (3) and the hydraulic cylinder (2) piston rod are solid
Fixed connection, one end of the connecting shaft (4) are fixedly connected with the top plate (3), the support plate (5) and the connecting shaft (4)
The other end be fixedly connected, the material frame (6) is detachably connected with the support plate (5).
2. transformer dipping device according to claim 1, it is characterised in that：It is described containing being provided with vibrations panel in soaking pit (7)
(10) it is fixedly connected with (7) containing soaking pit with ultrasonic transducer (11), the vibrations panel (10), the ultrasonic wave transducer
Device (11) is fixedly connected with the vibrations panel (10).
3. transformer dipping device according to claim 2, it is characterised in that：The supersonic generator (1) and the ultrasound
Wave transducer (11) is connected by conducting wire.
4. transformer dipping device according to claim 1, it is characterised in that：The connecting shaft (4) is hollow tubular structure.
5. transformer dipping device according to claim 1, it is characterised in that：Support plate (5) upper surface is provided with guide rail,
The guide rail is fixedly connected with the support plate (5).
6. transformer dipping device according to claim 1, it is characterised in that：The material frame (6) is set as reticular structure, institute
It states and is provided with idler wheel on material frame (6), the idler wheel is fixedly connected with the material frame (6).
7. transformer dipping device according to claim 1, it is characterised in that：It is described be provided with containing soaking pit (7) side it is excessive
Flow tube (9), the overflow pipe (9) are fixedly connected with (7) containing soaking pit, and the overflow pipe (9) is provided with overflow valve, described
Overflow valve is fixedly connected with the overflow pipe (9).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721703370.7U CN207743049U (en) | 2017-12-10 | 2017-12-10 | A kind of transformer dipping device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721703370.7U CN207743049U (en) | 2017-12-10 | 2017-12-10 | A kind of transformer dipping device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207743049U true CN207743049U (en) | 2018-08-17 |
Family
ID=63117221
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721703370.7U Expired - Fee Related CN207743049U (en) | 2017-12-10 | 2017-12-10 | A kind of transformer dipping device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207743049U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109285695A (en) * | 2018-10-15 | 2019-01-29 | 郑州森之林电子科技有限公司 | A kind of transformer dipping device |
-
2017
- 2017-12-10 CN CN201721703370.7U patent/CN207743049U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109285695A (en) * | 2018-10-15 | 2019-01-29 | 郑州森之林电子科技有限公司 | A kind of transformer dipping device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180817 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |