CN207736339U - A kind of efficient sponge level cutting machine - Google Patents

Abstract

The utility model discloses a kind of efficient sponge level cutting machine, including Liftable base, lifting cylinder, cutting base, sliding motor cuts frame body, vibrating blade, vibrating motor, console and guide conveying mechanism；The vibrating blade includes cutter hub, blade part and concave shaped arc guide portion, the tangent connection in bottom end of blade part and corresponding arc guide portion；Guide conveying mechanism includes shovel flitch and the transmission mechanism that is connected with shovel flitch tail end；The shovel flitch is set to the oblique upper of the vibrating blade, and the distance between the shovel flitch bottom end and the vibrating blade are more than the thickness of cutting gained sponge；The shovel flitch can scoop up the sponge of cutting gained.The present apparatus can realize two-way fly-cutting, and can in time transport the sponge sheet of well cutting, need not manually carry, and production efficiency is high.

Description

A High Efficiency Sponge Horizontal Cutting Machine

technical field

The utility model relates to the field of sponge production equipment, in particular to a high-efficiency sponge horizontal cutting machine.

Background technique

The production process of sponge generally needs to go through foaming, cutting and molding, and the foaming process is generally divided into two types: horizontal continuous foaming of sponge and vertical foaming of sponge. Among them, the sponge extruded by the horizontal continuous foaming machine is generally in the shape of a square column, which needs to be cut longitudinally before being cut horizontally.

In the market, when the other cylindrical sponge is cut horizontally, the sponge horizontal cutting machine is generally used. The existing sponge horizontal cutting machine has the following problems during work: First, the sponge horizontal cutting machine can only cut in one direction, and the cutting Efficiency is low, and there are also a small number of sponge horizontal cutting machines for bidirectional cutting, but they all need complex design and control to realize the rotation of the cutting knife, and the cost is high; the second is that the existing sponge horizontal cutting machines use square columnar sponges The sponge sheet obtained after cutting needs to be manually transported from the sponge horizontal cutting machine, and then the next cutting is performed, which not only increases the working efficiency of the staff, but also greatly reduces the cutting speed of the sponge horizontal cutting machine , affecting production efficiency.

Utility model content

In view of the above problems, the utility model discloses a high-efficiency sponge horizontal cutting machine. The device can realize two-way fast cutting, and can transport the cut sponge pieces in time without manual handling, and has high production efficiency.

In order to achieve the above purpose, the technical solution adopted by the utility model is: a high-efficiency sponge horizontal cutting machine, which is characterized in that it includes a liftable base, a lifting cylinder that drives the liftable base to lift, and is slidably arranged on the liftable base The cutting base on the top, the sliding motor that drives the sliding of the cutting base, the cutting frame that is arranged in the middle of the liftable base, the vibrating knife that is set on the cutting frame, the vibrating motor that drives the vibrating knife to vibrate, and controls the The lifting cylinder, the console of the sliding motor and the vibrating motor, and the guide conveying mechanism arranged symmetrically on both sides above the lifting base;

The material guide conveying mechanism includes a shoveling plate arranged on the cutting frame body and a transmission mechanism connected to the tail end of the shoveling plate; the shoveling plate is arranged obliquely above the vibrating knife, and the The distance between the bottom end of the shoveling plate and the vibrating knife is greater than the thickness of the cut sponge; the shoveling plate can scoop up the cut sponge.

Further: the bottom of the cutting base is provided with at least one exhaust fan, and a number of ventilation holes are evenly opened on the top surface of the cutting base, and the ventilation holes are connected with the exhaust fan through the air duct inside the cutting base, so that The console is provided with a switch to control the work of the exhaust fan.

Further: the transmission mechanism includes a first transmission part connected with the scraper board, a second transmission part connected with the first transmission part and a control mechanism for controlling the operation of the first transmission part and the second transmission part A transmission motor, the output shaft of the transmission motor is provided with a first gear for controlling the operation of the first transmission part and a second gear for controlling the operation of the second transmission part through sprocket transmission, and the first transmission part includes The frame body and the first roller conveyor belt rotatably arranged on the frame body, the frame body is provided with a rotating cylinder to push the first roller conveyor belt to rotate, and the first roller conveyor belt is provided with a drive to drive the first The first driving wheel of the roller conveyor belt is engaged with the first gear for transmission.

Further, the vibrating knife includes a knife body, a knife edge portion symmetrically arranged on the left and right sides of the knife body, and a concave arc-shaped material guide portion symmetrically arranged on the top of the knife body, and the knife edge portion and the corresponding arc The bottom end of the shaped material guide part is connected tangentially.

The beneficial effects produced by adopting the above-mentioned technical solution are: the material guide conveying mechanism is arranged on both sides above the liftable base, and the material guide conveying mechanism includes a shovel plate arranged on the cutting frame body and a shovel plate connected to the tail end of the shovel plate. A connected transmission mechanism; the distance between the bottom end of the shoveling plate and the vibrating knife is greater than the thickness of the cut sponge; In the concave arc-shaped material guide part, the blade part is connected tangentially to the bottom end of the corresponding arc-shaped material guide part. In this way, when working, the sponge sheet obtained by cutting the square column sponge is lifted through the concave arc-shaped material guide part, and can smoothly enter the shovel plate, and then move upward along the shovel plate to the transmission mechanism. In this way, the cut sponge flakes can be separated from the square column sponge on the cutting base and transported out in time, without manual handling from the sponge horizontal cutting machine, which saves manpower and improves production efficiency. The distance between the bottom of the shoveling plate and the vibrating knife is greater than the thickness of the cut sponge, which can prevent the sponge from being cut by the oscillating knife from being blocked by the shoveling plate on the other side when it enters the shoveling plate .

The sponge horizontal cutting machine realizes the lifting of the square column sponge through the lifting base, and the vibrating knife, vibrating motor and material guide conveying mechanism do not need to move up and down, which makes the structure of the sponge horizontal cutting machine simple as a whole , the control is more convenient.

A number of ventilation holes are provided on the top surface of the cutting base, and the ventilation holes communicate with the exhaust fan through the air duct inside the cutting base. In this way, on the one hand, negative pressure is generated in the air duct through the exhaust fan, and the square column sponge can be placed on the cutting base more firmly, and on the other hand, the peculiar smell in the square column sponge can be removed.

The first roller conveyor belt of the first transmission part in the transmission mechanism is rotatably arranged on the frame body, so that when a new square column sponge needs to be placed on the cutting base, the first roller conveyor belt can be raised by rotating the cylinder , so that the square column sponge to be cut can be placed on the cutting base conveniently by other transportation equipment.

The vibrating knife of this device includes a knife body, which is symmetrically arranged on the blades on the left and right sides of the knife body, so that when the cutting base slides back and forth, two-way cutting of the square column sponge on the cutting base can be realized, which greatly increases the cutting time. efficiency.

Description of drawings

Shown in Fig. 1 is the perspective view of the utility model;

Shown in Fig. 2 is the top view of the utility model;

Fig. 3 shows the A-A plane sectional view of Fig. 2;

Fig. 4 is a three-dimensional schematic view showing that the first roller conveyor belt 17 of the utility model is lifted;

Figure 5 is an enlarged view of part B of Figure 4;

Fig. 6 shows the structural representation of the utility model vibrating knife;

Among them: 1. Liftable base; 2. Lifting cylinder; 3. Cutting base; 4. Sliding motor; 5. Cutting frame; 3. Arc guide part; 7. Vibration motor; 8. Console; 10. Shovel plate; 13. Ventilation hole; 14. First transmission part; 15. Second transmission part; 16. Frame body; 17. The first drum conveyor belt, 17-1, the first driving wheel; 18, the transmission motor, 18-1, the first gear, 18-2, the second gear; 19, the rotating cylinder.

Detailed ways

The implementation of the present utility model will be further described in detail below in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the utility model, but cannot be used to limit the scope of the utility model.

Figure 1 to Figure 6 is a specific embodiment of the present utility model: a high-efficiency sponge horizontal cutting machine, which is characterized in that it includes a liftable base 1, a lifting cylinder 2 that drives the liftable base 1 to lift, and is slidably arranged on the The cutting base 3 on the liftable base 1, the sliding motor 4 that drives the sliding of the cutting base 3, the cutting frame 5 arranged in the middle of the liftable base 1, the vibrating knife arranged on the cutting frame 5 6. The vibrating motor 7 that drives the vibrating knife 6 to vibrate, the console 8 that controls the lifting cylinder 2, the sliding motor 4 and the vibrating motor 7, and the material guide and conveying mechanism that are symmetrically arranged on both sides above the liftable base 1.

During actual work, the square column sponge is placed on the cutting base 3, and slides along the lifting base 1 with the cutting base 3 under the action of the sliding motor 4, and the vibrating knife 6 on the cutting frame 5 is driven by the vibrating motor 7 Vibrate down, and cut the other columnar sponge, and the cut sponge sheet is conveyed out by the material guide conveying mechanism; after a cutting is completed, the liftable base 1 is lifted up to the appropriate position by the lifting cylinder 2, and then the next step is carried out. one cut. The setting of the material guide conveying mechanism makes it no longer necessary to manually transport the cut sponge sheet from the sponge horizontal cutting machine during the whole production process, which greatly saves manpower and improves production efficiency.

In the present utility model, the vibrating knife 6 includes a knife body 6-1, a blade portion 6-2 symmetrically arranged on the left and right sides of the knife body 6-1, and an inner recess symmetrically arranged on the top of the knife body 6-1. arc-shaped material guide part 6-3, and the blade part 6-2 is connected tangentially to the bottom end of the corresponding arc-shaped material guide part 6-3. When the horizontal cutting of the sponge is actually carried out, since the blade parts 6-2 are arranged on the left and right sides of the cutter body 6-1, in the reciprocating motion of the square column type sponge, the two-way cutting of the sponge can be realized; The portion 6-2 is connected tangentially to the bottom end of the corresponding arc-shaped material guide portion 6-3. When cutting, the end of the cut sponge sheet will be lifted along the arc-shaped material guide portion 6-3, so that the sponge sheet It can smoothly enter the guide conveying mechanism and be conveyed out smoothly.

The material guide conveying mechanism includes a shoveling plate 10 arranged on the cutting frame body 5 and a transmission mechanism connected to the tail end of the shoveling plate 10; the shoveling plate 10 is arranged on the vibrating knife 6 Obliquely above, the distance between the bottom end of the shoveling board 10 and the vibrating knife 6 is greater than the thickness of the cut sponge; the shoveling board 10 can scoop up the cut sponge. Specifically, after the end of the sponge sheet cut by the vibrating knife 6 is lifted by the arc-shaped material guide part 6-3, it smoothly enters the scraper plate 10, and slides into the transmission mechanism along with the sliding of the cutting base 3. , and was transported out in time. In this scheme, the distance between the bottom end of the shoveling plate 10 and the vibrating knife 6 is required to be greater than the thickness of the resulting sponge; thus it is ensured that the shoveling plate 10 will not block the same side blade 6-2. The sponge sheet slides along the curved material guide part 6-3 to ensure the smooth operation of the whole device.

The bottom of the cutting base 3 is provided with at least one exhaust fan, and the top surface of the cutting base 3 is evenly provided with some ventilation holes 13, and the ventilation holes 13 communicate with the exhaust fan through the air duct inside the cutting base 3. , the console 8 is provided with a switch to control the work of the exhaust fan. During the whole cutting process, the exhaust fan is always working. On the one hand, the exhaust fan generates negative pressure in the air duct, which can make the square column sponge more firmly placed on the cutting base. On the other hand, the peculiar smell in the square column sponge can It enters the air duct through the ventilation hole 13, and finally is discharged by the exhaust fan.

The transmission mechanism includes a first transmission part 14 connected with the scraper plate 10, a second transmission part 15 connected with the first transmission part 14 and a control system for the first transmission part 14 and the second transmission part 15. Working transmission motor 18, the output shaft of the transmission motor 18 is provided with the first gear 18-1 for controlling the operation of the first transmission part 14 and the second gear 18-1 for controlling the operation of the second transmission part 15 through sprocket transmission. Gear 18-2, the first transmission part 14 includes a frame body 16 and a first roller conveyor belt 17 rotatably arranged on the frame body 16, and the frame body 16 is provided with a The rotating cylinder 19, the first roller conveyor belt 17 is provided with a first driving wheel 17-1 that drives the first roller conveyor belt 17 to work, and the first driving wheel 17-1 and the first gear 18- 1 mesh transmission. During normal operation, the sponge sheet cut by the vibrating knife 6 enters the first conveying part 14 of the conveying mechanism after passing through the shoveling plate 10 , and then is conveyed out through the second conveying part 15 . When cutting normally, the transmission motor 18 works, and drives the first driving wheel 17-1 to rotate through the first gear 18-1, and the first driving wheel 17-1 drives the work of the whole first roller conveyor belt 17; at the same time, the second gear 18 -2 The second transmission part 15 works through the sprocket transmission system. After the square cylinder sponge cutting on the cutting base 3 is completed, new sponge needs to be put in. Now, the rotating cylinder 19 is controlled to work, and under the action of the rotating cylinder 19, the first roller conveyor belt 17 rotates along the frame body 16. One end of the roller conveyor belt 17 close to the cutting frame body 5 is lifted high, and simultaneously the first driving wheel 17-1 is separated from the first gear 18-1, and the first roller conveyor belt 17 stops working. At this time, the square column sponge to be cut can be placed on the cutting base by a forklift or other transportation equipment. After the square column sponge is placed, the first roller conveyor belt 17 is re-leveled by controlling the rotation of the cylinder 19. , at this time, the first driving wheel 17-1 and the first gear 18-1 are re-engaged for transmission, and the first roller conveyor belt 17 starts to work normally. The design of this structure can conveniently place the square pillar sponge to be cut.

Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present utility model, and are not intended to limit it; although the utility model has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: It is still possible to modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention .

Claims (4)

1. A high-efficiency sponge horizontal cutting machine, characterized in that: it includes a liftable base (1), a lifting cylinder (2) that drives the liftable base (1) to lift, and is slidably arranged on the liftable base (1) The cutting base (3) on the top, the sliding motor (4) that drives the sliding of the cutting base (3), the cutting frame (5) that is arranged in the middle of the liftable base (1), is arranged on the cutting frame The vibrating knife (6) on (5), drives the vibrating motor (7) of vibrating knife (6) vibration, controls the console (8) of described lift cylinder (2), sliding motor (4) and vibrating motor (7) ) and the guide conveying mechanism symmetrically arranged on both sides above the liftable base (1); The material guide conveying mechanism includes a shovel plate (10) arranged on the cutting frame body (5) and a transmission mechanism connected to the tail end of the shovel plate (10); the shovel plate (10) ) is arranged obliquely above the vibrating knife (6), and the distance between the bottom end of the shoveling plate (10) and the vibrating knife (6) is greater than the thickness of the sponge obtained by cutting; the shoveling plate (10) ) can scoop up the cut sponge. 2. A kind of high-efficiency sponge horizontal cutting machine according to claim 1, characterized in that: the bottom of the cutting base (3) is provided with at least one exhaust fan, and the top surface of the cutting base (3) is evenly provided with Several ventilation holes (13), the ventilation holes (13) communicate with the exhaust fan through the air duct inside the cutting base (3), and the console (8) is provided with a switch for controlling the work of the exhaust fan . 3. A high-efficiency sponge horizontal cutting machine according to claim 1, characterized in that: the transmission mechanism includes a first transmission part (14) connected to the scraper plate (10), and the first transmission part (14) The second conveying part (15) connected to the part (14) and the conveying motor (18) that controls the work of the first conveying part (14) and the second conveying part (15), the output of the conveying motor (18) The shaft is provided with a first gear (18-1) for controlling the operation of the first transmission part (14) and a second gear (18-2) for controlling the operation of the second transmission part (15) through sprocket transmission, The first transmission part (14) includes a frame body (16) and a first roller conveyor belt (17) rotatably arranged on the frame body (16), and the frame body (16) is provided with a A rotating cylinder (19) for the rotation of the roller conveyor belt (17), the first driving wheel (17-1) that drives the work of the first roller conveyor belt (17) is provided on the first roller conveyor belt (17), and the The first driving wheel (17-1) is engaged with the first gear (18-1) for transmission. 4. A high-efficiency sponge horizontal cutting machine according to claim 1, characterized in that: the vibrating knife (6) includes a knife body (6-1), which is symmetrically arranged around the knife body (6-1) The blades (6-2) on both sides and the concave arc-shaped material guide (6-3) symmetrically arranged on the top of the knife body (6-1), the blades (6-2) and the corresponding The bottom ends of the arc-shaped material guide portion (6-3) are connected tangentially.