CN207733074U - A PCB board two-way splitter - Google Patents
A PCB board two-way splitter Download PDFInfo
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- CN207733074U CN207733074U CN201721883319.9U CN201721883319U CN207733074U CN 207733074 U CN207733074 U CN 207733074U CN 201721883319 U CN201721883319 U CN 201721883319U CN 207733074 U CN207733074 U CN 207733074U
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Abstract
Description
技术领域technical field
本实用新型涉及PCB分板设备领域,尤指一种PCB板双向分板机。The utility model relates to the field of PCB splitting equipment, in particular to a PCB bidirectional splitting machine.
背景技术Background technique
为了便于生产,PCB板的加工一般是将若干个小PCB板做在一块大板上,在大板上做出V-CUT槽,用于分割小PCB板。产品做完后,采用人工或机器沿V-CUT槽将之分成若干个小PCB板。PCB双向分板机就是一种能沿X、Y两个方向分板的一种机器,目前行业内的PCB双向分板机虽然能实现X,Y方向的分板,但是设备普遍具有通用性不强、难于调整的缺点。In order to facilitate production, the processing of PCB boards is generally to make several small PCB boards on a large board, and make V-CUT grooves on the large board to divide the small PCB boards. After the product is finished, it is divided into several small PCB boards along the V-CUT groove manually or by machine. The PCB bidirectional splitter is a machine that can split the boards along the X and Y directions. Although the current PCB bidirectional splitters in the industry can realize the splitting in the X and Y directions, the equipment is generally not universal. Strong, difficult to adjust disadvantages.
实用新型内容Utility model content
为解决上述问题,本实用新型提供一种容易调整、调整精度高、分割速度快的PCB板双向分板机。In order to solve the above problems, the utility model provides a PCB board bidirectional splitter which is easy to adjust, has high adjustment precision and fast splitting speed.
为实现上述目的,本实用新型采用如下的技术方案是:一种PCB板双向分板机,包括机箱、夹持输送机构、Y向分板机构与X向分板机构,所述夹持输送机构包括上板输送机构、上板夹持送料机构、夹持接料机构、过渡输送机构、X向夹持送料机构与下板输送机构,所述上板输送机构、Y向分板机构、过渡输送机构、X向分板机构与下板输送机构从左至右依次设在机箱上,所述上板夹持送料机构设在上板输送机构内,所述夹持接料机构与X向夹持送料机构设在过渡输送机构内,所述夹持接料机构设在靠近Y向分板机构的一端,所述X向夹持送料机构设在靠近X向分板机构的一端,所述上板输送机构与过渡输送机构均包括能调整皮带间距的调整组件,所述X向分板机构包括能调整刀片位置的调刀组件。In order to achieve the above object, the utility model adopts the following technical scheme: a two-way PCB board splitter, including a chassis, a clamping and conveying mechanism, a Y-direction board-splitting mechanism and an X-direction board-splitting mechanism, and the clamping and conveying mechanism Including the upper plate conveying mechanism, the upper plate clamping and feeding mechanism, the clamping and receiving mechanism, the transition conveying mechanism, the X-direction clamping and feeding mechanism and the lower plate conveying mechanism, the upper plate conveying mechanism, the Y-direction separating mechanism, the transition conveying mechanism Mechanism, X-direction separating mechanism and lower plate conveying mechanism are arranged on the chassis in turn from left to right, the upper plate clamping and feeding mechanism is set in the upper plate conveying mechanism, and the clamping and receiving mechanism The feeding mechanism is set in the transition conveying mechanism, the clamping and receiving mechanism is set at one end close to the Y-direction plate separating mechanism, the X-direction clamping and feeding mechanism is set at one end close to the X-direction plate separating mechanism, and the upper plate Both the conveying mechanism and the transition conveying mechanism include an adjustment assembly capable of adjusting the distance between the belts, and the X-direction separating mechanism includes a knife adjustment assembly capable of adjusting the position of the blade.
优选地,所述Y向分板机构包括固定机架、Y向上刀组件与Y向下刀组件,所述固定机架设在机箱上,所述Y向上刀组件包括伺服电机、同步轮、回转带、上刀座与上刀片,两个所述同步轮分别设在固定机架的两侧且通过回转带连接,其中一侧所述同步轮的下方连接有伺服电机,所述上刀座滑设在固定机架的滑轨上且与回转带连接,所述上刀座的侧面设有上刀片,所述Y向下刀组件包括下刀片、下刀座、肘杆组件、升降气缸与导向滑块,所述肘杆组件设在固定机架的背面,所述肘杆组件的下方连接有升降气缸,所述下刀座滑设在固定机架的导向滑块上,所述下刀座上设有下刀片。Preferably, the Y-direction splitting mechanism includes a fixed frame, a Y upward knife assembly and a Y downward knife assembly. , the upper knife seat and the upper blade, the two synchronous wheels are respectively arranged on both sides of the fixed frame and connected by a slewing belt, a servo motor is connected under the synchronous wheel on one side, and the upper knife seat is slidably set On the slide rail of the fixed frame and connected with the slewing belt, the upper blade is provided on the side of the upper knife seat, and the Y downward knife assembly includes the lower blade, the lower knife seat, the toggle assembly, the lifting cylinder and the guide slide block, the toggle assembly is arranged on the back of the fixed frame, the lower part of the toggle assembly is connected with a lifting cylinder, and the lower knife seat is slid on the guide slider of the fixed frame, and the lower knife seat is With lower blade.
优选地,所述X向分板机构包括安装机架、分板组件、调刀组件与驱动组件,所述安装机架设在机箱上,所述分板组件包括上刀组件与下刀组件,所述上刀组件与下刀组件设在安装机架内,所述上刀组件设在下刀组件的上方,所述调刀组件包括上调刀组件与下调刀组件,所述上调刀组件设在上刀组件的上方,所述下调刀组件设在下刀组件的下方,所述驱动组件设在下刀组件的下方。Preferably, the X-direction board splitting mechanism includes a mounting frame, a board splitting assembly, a knife adjustment assembly and a drive assembly, the mounting frame is arranged on the chassis, and the board splitting assembly includes an upper knife assembly and a lower knife assembly, the The upper knife assembly and the lower knife assembly are arranged in the installation frame, the upper knife assembly is arranged above the lower knife assembly, the knife adjustment assembly includes an upper knife adjustment assembly and a lower knife adjustment assembly, and the upper knife adjustment assembly is arranged on the upper knife Above the assembly, the lower knife assembly is arranged below the lower knife assembly, and the drive assembly is arranged below the lower knife assembly.
优选地,所述第一调刀组件与第二调刀组件均包括调刀电机、第三丝杆、滑座、第三丝杆螺母、调刀气缸、连接块与拨叉,所述调刀电机设在安装机架的一侧,所述第三丝杆通过同步带轮和同步带与调刀电机连接,所述滑座与第三丝杆螺母穿设在第三丝杆上,所述滑座与第三丝杆螺母连接,所述连接块设在滑座的侧面,所述连接块与调刀气缸连接,所述调刀气缸与拨叉连接。Preferably, both the first knife adjustment assembly and the second knife adjustment assembly include a knife adjustment motor, a third screw, a slide seat, a third screw nut, a knife adjustment cylinder, a connecting block and a shift fork, and the knife adjustment The motor is arranged on one side of the installation frame, and the third screw rod is connected with the knife adjustment motor through a synchronous pulley and a synchronous belt, and the slide seat and the third screw nut are passed through the third screw rod. The sliding seat is connected with the third screw nut, the connecting block is arranged on the side of the sliding seat, the connecting block is connected with the knife adjusting cylinder, and the knife adjusting cylinder is connected with the shift fork.
优选地,所述上刀组件与下刀组件均包括涨轴、隔套、端盖、外筒、内锥套、外锥块、锁紧键、锁紧螺母与刀片,所述涨轴设在安装机架内,所述外筒套设在涨轴上与涨轴形成环形中空结构,两个所述端盖分别设在外筒的两端,四个所述内锥套穿设在涨轴上,所述隔套穿设在内锥套之间,所述外锥块设在内锥套内,所述锁紧键设在外锥块上,若干个所述刀片穿设在外筒上,所述上刀组件与下刀组件的刀片位置相互对应,所述锁紧螺母设在涨轴的一端。Preferably, both the upper knife assembly and the lower knife assembly include an expansion shaft, a spacer, an end cover, an outer cylinder, an inner cone sleeve, an outer cone block, a locking key, a locking nut and a blade, and the expansion shaft is arranged on In the installation frame, the outer cylinder is sleeved on the expansion shaft to form a ring-shaped hollow structure, the two end caps are respectively provided at both ends of the outer cylinder, and the four inner tapered sleeves are set on the expansion shaft. , the spacer is set between the inner cone sleeves, the outer cone block is set in the inner cone sleeve, the locking key is set on the outer cone block, several blades are set on the outer cylinder, the The positions of the blades of the upper knife assembly and the lower knife assembly correspond to each other, and the locking nut is arranged at one end of the expanding shaft.
优选地,所述驱动组件包括驱动电机、主链轮、副链轮与链条,所述驱动电机设在安装机架上,所述驱动电机的电机轴上连接有主链轮,所述副链轮穿设在下刀组件上,所述主链轮与副链轮通过链条连接。Preferably, the drive assembly includes a drive motor, a primary sprocket, a secondary sprocket and a chain, the drive motor is arranged on the mounting frame, the motor shaft of the drive motor is connected to the primary sprocket, and the secondary chain The wheel is worn on the lower knife assembly, and the main sprocket is connected with the secondary sprocket through a chain.
优选地,所述上板输送机构与过渡输送机构均还包括上板输送机架、输送组件,所述输送组件包括上板输送电机、限位板、传动轴、传动轮、皮带与限位气缸,所述上板输送机架设在机箱上,所述传动轴横穿在上板输送机架内,所述传动轴的一端通过同步带和同步带轮与上板输送电机连接,两个所述限位板分别穿设在传动轴与上板输送机架的导向轴上,两个所述限位板的内侧分别设有若干个传动轮且分别通过皮带传动连接,两块所述限位板上各有一个传动轮穿设在传动轴上,所述限位气缸设在两个所述限位板之间,所述限位气缸的上方连接有限位块,所述调整组件包括调整电机、第一丝杆、第一丝杆螺母与调整旋钮,两个所述第一丝杆分别穿过两个限位板且穿设在上板输送机架上,两个所述第一丝杆螺母分别穿设在两根第一丝杆上且分别与两个限位板连接,其中一根所述第一丝杆的外端通过同步带和同步带轮与调整电机连接,另一根所述第一丝杆的外端连接有调整旋钮,两根所述第一丝杆的内端分别与两块限位板连接。Preferably, both the upper board conveying mechanism and the transition conveying mechanism further include an upper board conveying frame and a conveying assembly, and the conveying assembly includes an upper board conveying motor, a limit plate, a transmission shaft, a transmission wheel, a belt and a limit cylinder , the upper plate conveyor is erected on the chassis, the transmission shaft traverses in the upper plate conveying frame, one end of the transmission shaft is connected with the upper plate conveying motor through a synchronous belt and a synchronous pulley, and the two The limiting plates are respectively installed on the transmission shaft and the guide shaft of the upper plate conveying frame. The inner sides of the two limiting plates are respectively provided with several transmission wheels and are respectively connected by belt transmission. The two limiting plates There is a transmission wheel on the transmission shaft, the limit cylinder is arranged between the two limit plates, the limit block is connected above the limit cylinder, and the adjustment assembly includes an adjustment motor, The first screw mandrel, the first screw mandrel nut and the adjustment knob, the two first screw mandrels pass through the two limit plates respectively and are installed on the upper plate conveying frame, the two first screw mandrel nuts The outer ends of one of the first screw rods are connected to the adjustment motor through a synchronous belt and a synchronous pulley, and the other end of the first screw rod is connected to the adjustment motor through a synchronous belt and a synchronous pulley. An adjustment knob is connected to the outer end of the first screw rod, and the inner ends of the two first screw rods are respectively connected to two limit plates.
优选地,所述上板夹持送料机构、夹持接料机构与X向夹持送料机构均包括送料机架、夹持电机、第二丝杆、第二丝杆螺母、滑动座、伸缩气缸、固定板、夹料气缸、上夹头、下夹头与夹头转轴,所述送料机架设在机箱上,所述夹持电机设在送料机架的下方,所述第二丝杆设在夹持机架内,所述第二丝杆通过同步带轮和同步带与夹持电机连接,所述滑动座与第二丝杆螺母滑设在第二丝杆上,所述滑动座与第二丝杆螺母连接,所述滑动座上设有伸缩气缸,所述伸缩气缸的上方连接有固定板,所述伸缩气缸的活塞杆穿过固定板与上夹头连接,所述固定板上设有下夹头,所述下夹头上设有转动轴,所述夹料气缸设在固定板的下方,所述夹料气缸的活塞杆穿过固定板与上夹头的尾端连接,所述上夹头的前端设在下夹头的上方,所述上夹头通过转轴与下夹头连接。Preferably, the clamping and feeding mechanism of the upper plate, the clamping and receiving mechanism and the X-direction clamping and feeding mechanism all include a feeding frame, a clamping motor, a second screw, a second screw nut, a sliding seat, and a telescopic cylinder , a fixed plate, a clamping cylinder, an upper chuck, a lower chuck and a chuck rotating shaft, the feeder frame is arranged on the chassis, the clamping motor is arranged under the feeder frame, and the second screw rod is arranged on the In the clamping frame, the second screw rod is connected with the clamping motor through a synchronous pulley and a synchronous belt, the sliding seat and the second screw nut are slidably arranged on the second screw rod, and the sliding seat and the first The two screw rods are connected with nuts, the sliding seat is provided with a telescopic cylinder, the top of the telescopic cylinder is connected with a fixed plate, the piston rod of the telescopic cylinder passes through the fixed plate and is connected with the upper chuck, and the fixed plate is provided with There is a lower chuck, the lower chuck is provided with a rotating shaft, the clamping cylinder is arranged below the fixed plate, and the piston rod of the clamping cylinder passes through the fixed plate and is connected to the tail end of the upper clamp. The front end of the upper clamp is arranged above the lower clamp, and the upper clamp is connected with the lower clamp through a rotating shaft.
优选地,所述下板输送机构包括下板输送机架、输送带、下板输送电机、第一链轮、第二链轮、主动辊、从动辊与接料盘,所述下板输送机架设在机箱上,所述下板输送电机设在下板输送机架的下方,所述下板输送电机连接有第一链轮,所述主动辊横设在下板输送机架内,所述主动辊的一端连接有第二链轮,所述第一链轮与第二链轮通过链条连接,两根所述从动辊分别横设在下板输送机架的两端,所述下板输送机架靠近X向分板机构的那一侧设有接料盘。Preferably, the lower plate conveying mechanism includes a lower plate conveying frame, a conveyor belt, a lower plate conveying motor, a first sprocket, a second sprocket, a driving roller, a driven roller and a receiving tray, and the lower plate conveying The frame is arranged on the chassis, the lower plate conveying motor is arranged under the lower plate conveying frame, the lower plate conveying motor is connected with a first sprocket, the driving roller is arranged horizontally in the lower plate conveying frame, and the driving One end of the roller is connected with a second sprocket, the first sprocket and the second sprocket are connected by a chain, and the two driven rollers are arranged horizontally at the two ends of the lower plate conveyor frame respectively, and the lower plate conveyor There is a material receiving tray on the side of the frame close to the X-direction plate separating mechanism.
本实用新型的有益效果在于:通过调整组件对两块限位板的距离进行自动或手动调整,从而非常方便地改变皮带的间距,适用不同宽度的PCB板;X向分板机构采用伺服电机来调整刀片的位置并且利用机械涨轴来锁紧刀片,提高了刀片位置的调整精度,使分板更准确;Y向分板机构采用肘杆升降结构来替代传统的气缸驱动上下,提高下刀片的刚性,分板时下刀片不会因为冲击力而下降,提高工作效率。The beneficial effect of the utility model is that: the distance between the two limit plates is adjusted automatically or manually by the adjustment component, so that the distance between the belts can be changed very conveniently, and it is suitable for PCB boards of different widths; the X-direction board mechanism adopts a servo motor to Adjust the position of the blade and use the mechanical expansion shaft to lock the blade, which improves the adjustment accuracy of the blade position and makes the splitting more accurate; the Y-direction splitting mechanism adopts the toggle lifting structure to replace the traditional cylinder to drive up and down, improving the lower blade. Rigid, the lower blade will not drop due to the impact force when splitting the board, which improves work efficiency.
附图说明Description of drawings
图1是本实用新型的立体示意图。Fig. 1 is a perspective view of the utility model.
图2是本实用新型的上板输送机构与过渡输送机构的结构示意图。Fig. 2 is a structural schematic diagram of the upper plate conveying mechanism and the transition conveying mechanism of the present invention.
图3是本实用新型的上板夹持送料机构、夹持接料机构、X向夹持送料机构的结构示意图。Fig. 3 is a structural schematic diagram of the clamping and feeding mechanism of the upper plate, the clamping and receiving mechanism, and the X-direction clamping and feeding mechanism of the utility model.
图4是本实用新型的Y向分板机构的结构示意图。Fig. 4 is a structural schematic diagram of the Y-direction board separating mechanism of the present invention.
图5是本实用新型的Y向分板机构的另一方向的结构示意图。Fig. 5 is a structural schematic diagram of another direction of the Y-direction plate separating mechanism of the present invention.
图6是本实用新型的X向分板机构的结构示意图。Fig. 6 is a schematic structural view of the X-direction plate separating mechanism of the present invention.
图7是本实用新型的X向分板机构的另一方向的结构示意图。Fig. 7 is a structural schematic diagram of another direction of the X-direction plate separating mechanism of the present invention.
图8是本实用新型的X向分板机构的分板组件的结构示意图。Fig. 8 is a structural schematic diagram of the board splitting assembly of the X-direction board splitting mechanism of the present invention.
图9是本实用新型的下板输送机构的结构示意图。Fig. 9 is a structural schematic diagram of the lower plate conveying mechanism of the present invention.
附图标记说明:1.机箱;2.上板输送机构;21.上板输送机架;22.上板输送电机;23.传动轴;24.限位板;25.传动轮;26.皮带;27.限位气缸;28.调整电机;29.第一丝杆;210.第一丝杆螺母;211.调整旋钮;3.上板夹持送料机构;31.送料机架;32.夹持电机;33.第二丝杆;34.第二丝杆螺母;35.滑动座;36.伸缩气缸;37.固定板;38.夹料气缸;39.上夹头;310.下夹头;311.转轴;4.Y向分板机构;41.固定机架;42.Y向上刀组件;421.伺服电机;422.同步轮;423.回转带;424.上刀座;425.上刀;43.Y向下刀组件;431.升降气缸;432.肘杆组件;433.下刀座;434.导向滑块;435.下刀;5.夹持接料机构;6.过渡输送机构;7.X向夹持送料机构;8.X向分板机构;81.安装机架;82.分板组件;821.涨轴;822.隔套;823.端盖;824.外筒;825.内锥套;826.外锥块;827.锁紧键;828.锁紧螺母;829.刀片;83.调刀组件;831.调刀电机;832.第三丝杆;833.滑座;834.第三丝杆螺母;835.调刀气缸;836.连接块;837.拨叉;84.驱动组件;841.驱动电机;842.主链轮;843.副链轮;9.下板输送机构;91.下板输送机架;92.输送带;93.下板输送电机;94.第一链轮;95.第二链轮;96.主动辊;97.从动辊;98.接料盘。Explanation of reference signs: 1. Chassis; 2. Upper plate conveying mechanism; 21. Upper plate conveying frame; 22. Upper plate conveying motor; 23. Transmission shaft; 24. Limiting plate; 25. Transmission wheel; 26. Belt ;27. Limiting cylinder; 28. Adjusting motor; 29. The first screw; 210. The first screw nut; 211. Adjusting knob; Holding motor; 33. Second screw rod; 34. Second screw nut; 35. Sliding seat; 36. Telescopic cylinder; 37. Fixed plate; 38. Clamping cylinder; 39. Upper chuck; ;311. Rotating shaft; 4. Y-direction plate separation mechanism; 41. Fixed frame; 42. Y upward knife assembly; 421. Servo motor; 422. Synchronous wheel; Knife; 43.Y downward knife assembly; 431. Lifting cylinder; 432. Toggle assembly; 433. Lower knife seat; 434. Guide slider; 435. Lower knife; Mechanism; 7. X-direction clamping and feeding mechanism; 8. X-direction plate splitting mechanism; 81. Mounting frame; 82. Split plate assembly; 821. Expansion shaft; ; 825. Inner cone sleeve; 826. Outer cone block; 827. Locking key; 828. Locking nut; 829. Blade; 83. Knife adjusting component; 831. Knife adjusting motor; 832. The third screw rod; 833. Sliding seat; 834. The third screw nut; 835. Knife adjustment cylinder; 836. Connecting block; 837. Shift fork; 84. Drive assembly; 841. Drive motor; .Lower plate conveying mechanism; 91. Lower plate conveying frame; 92. Conveyor belt; 93. Lower plate conveying motor; 94. First sprocket; 95. Second sprocket; 96. Driving roller; 97. Driven roller ; 98. receiving tray.
具体实施方式Detailed ways
请参阅图1-9所示,本实用新型关于一种PCB板双向分板机,包括机箱1、夹持输送机构、Y向分板机构4与X向分板机构8,所述机箱1的内部设有电箱,所述夹持输送机构包括上板输送机构2、上板夹持送料机构3、夹持接料机构5、过渡输送机构6、X向夹持送料机构7与下板输送机构9,所述上板输送机构2、Y向分板机构4、过渡输送机构6、X向分板机构8与下板输送机构9依次设在机箱1上,所述上板夹持送料机构3设在上板输送机构2内,所述夹持接料机构5与X向夹持送料机构7设在过渡输送机构6内,所述夹持接料机构5设在靠近Y向分板机构4的一端,所述X向夹持送料机构7设在靠近X向分板机构8的一端,所述上板输送机构2、上板夹持送料机构3、夹持接料机构5、过渡输送机构6、X向夹持送料机构7、下板输送机构9、Y向分板机构4与X向分板机构8分别与电箱电性连接。Please refer to Fig. 1-9, the utility model relates to a two-way splitting machine for PCB boards, including a chassis 1, a clamping and conveying mechanism, a Y-direction splitting mechanism 4 and an X-direction splitting mechanism 8, the chassis 1 There is an electric box inside, and the clamping and conveying mechanism includes the upper plate conveying mechanism 2, the upper plate clamping and feeding mechanism 3, the clamping and receiving mechanism 5, the transition conveying mechanism 6, the X-direction clamping and feeding mechanism 7 and the lower plate conveying Mechanism 9, the upper plate conveying mechanism 2, the Y-direction plate separating mechanism 4, the transition conveying mechanism 6, the X-direction plate separating mechanism 8 and the lower plate conveying mechanism 9 are sequentially arranged on the chassis 1, and the upper plate clamps the feeding mechanism 3 is set in the upper plate conveying mechanism 2, the clamping and receiving mechanism 5 and the X-direction clamping and feeding mechanism 7 are set in the transition conveying mechanism 6, and the clamping and receiving mechanism 5 is set near the Y-direction plate separating mechanism 4, the X-direction clamping and feeding mechanism 7 is located at one end close to the X-direction plate separating mechanism 8, the upper plate conveying mechanism 2, the upper plate clamping and feeding mechanism 3, the clamping and receiving mechanism 5, and the transition conveying The mechanism 6, the X-direction clamping and feeding mechanism 7, the lower plate conveying mechanism 9, the Y-direction separating mechanism 4 and the X-direction separating mechanism 8 are respectively electrically connected to the electric box.
请参阅图2所示,所述上板输送机构2与过渡输送机构6均包括上板输送机架21、输送组件与调整组件,所述输送组件包括上板输送电机22、限位板24、传动轴23、传动轮25、皮带26与限位气缸27,所述上板输送机架21设在机箱1上,所述传动轴23横穿在上板输送机架21内,所述传动轴23的一端通过同步带和同步带轮与上板输送电机22连接,两个所述限位板24分别穿设在传动轴23与上板输送机架21的导向轴上,两个所述限位板24的内侧分别设有若干个传动轮25且分别通过皮带26传动连接,两块所述限位板24上各有一个传动轮25穿设在传动轴23上,所述限位气缸27设在两个所述限位板24之间,所述限位气缸27的上方连接有限位块,PCB板在皮带26上通过传动轮25的同步转动从而向前移动。所述调整组件包括调整电机28、第一丝杆29、第一丝杆螺母210与调整旋钮211,两个所述第一丝杆29分别穿过两个限位板24且穿设在上板输送机架21上,两个所述第一丝杆螺母210分别穿设在两根第一丝杆29上且分别与两个限位板24连接,其中一根所述第一丝杆29的外端通过同步带和同步带轮与调整电机28连接,另一根所述第一丝杆29的外端连接有调整旋钮211,两根所述第一丝杆29的内端分别与两块限位板24连接,采用调整电机28自动调整或旋转调整旋钮211手动调整限位板24的位置,可以适应不同宽度的PCB板。Please refer to FIG. 2 , the upper plate conveying mechanism 2 and the transition conveying mechanism 6 both include an upper plate conveying frame 21, a conveying assembly and an adjustment assembly, and the conveying assembly includes an upper plate conveying motor 22, a limit plate 24, Transmission shaft 23, transmission wheel 25, belt 26 and limit cylinder 27, described upper plate conveying frame 21 is located on the cabinet 1, and described transmission shaft 23 traverses in the upper plate conveying frame 21, and described transmission shaft One end of 23 is connected with upper plate conveying motor 22 by synchronous belt and synchronous pulley, and two described limiting plates 24 are respectively worn on the guide shaft of transmission shaft 23 and upper plate conveying frame 21, two described limiting plates The inner side of the position plate 24 is respectively provided with several transmission wheels 25 and is respectively connected by a belt 26. A transmission wheel 25 is respectively arranged on the transmission shaft 23 on the two position-limiting plates 24, and the position-limiting cylinder 27 Located between the two limiting plates 24 , the limiting block is connected above the limiting cylinder 27 , and the PCB moves forward on the belt 26 through the synchronous rotation of the transmission wheel 25 . The adjustment assembly includes an adjustment motor 28, a first screw rod 29, a first screw nut 210 and an adjustment knob 211. The two first screw rods 29 respectively pass through the two limit plates 24 and are installed on the upper plate On the conveyor frame 21, the two first screw nuts 210 are respectively installed on the two first screw mandrels 29 and connected with the two limit plates 24 respectively, one of the first screw mandrels 29 The outer end is connected with the adjustment motor 28 through the synchronous belt and the synchronous pulley, and the outer end of the other first screw mandrel 29 is connected with an adjustment knob 211, and the inner ends of the two first screw mandrels 29 are respectively connected with two The limit plate 24 is connected, and the position of the limit plate 24 can be adjusted automatically by using the adjustment motor 28 or manually by rotating the adjustment knob 211, which can adapt to PCB boards of different widths.
请参阅图3所示,所述上板夹持送料机构3、夹持接料机构5与X向夹持送料机构7均包括送料机架31、夹持电机32、第二丝杆33、第二丝杆螺母34、滑动座35、伸缩气缸、固定板37、夹料气缸38、上夹头39、下夹头310与夹头转轴311,所述送料机架31设在机箱1上,所述夹持电机32设在送料机架31的下方,所述第二丝杆33设在夹持机架内,所述第二丝杆33通过同步带轮和同步带与夹持电机32连接,所述滑动座35与第二丝杆螺母34滑设在第二丝杆33上,所述滑动座35与第二丝杆螺母34连接,所述滑动座35上设有伸缩气缸,所述伸缩气缸的上方连接有固定板37,所述伸缩气缸的活塞杆穿过固定板37与上夹头39连接,所述固定板37上设有下夹头310,所述下夹头310上设有转动轴,所述夹料气缸38设在固定板37的下方,所述夹料气缸38的活塞杆穿过固定板37与上夹头39的尾端连接,所述上夹头39的前端设在下夹头310的上方,所述上夹头39通过转轴311与下夹头310连接,通过夹料气缸38驱动活塞杆伸出,使上夹头39的尾部向上移动,由于转轴311的限位作用,利用杠杆原理使上夹头39的前端向下移动,从而夹紧PCB板,复位时夹料气缸38的活塞杆回缩,伸缩气缸将上夹头39顶起来防止与PCB板冲撞。Please refer to Fig. 3, the clamping and feeding mechanism 3 of the upper plate, the clamping and receiving mechanism 5 and the X-direction clamping and feeding mechanism 7 all include a feeding frame 31, a clamping motor 32, a second screw rod 33, a Two screw nuts 34, sliding seats 35, telescopic cylinders, fixed plates 37, clamping cylinders 38, upper chucks 39, lower chucks 310 and chuck rotating shafts 311, the feeding frame 31 is arranged on the cabinet 1, and the Described clamping motor 32 is located at the below of feeding frame 31, and described second screw mandrel 33 is arranged in clamping frame, and described second screw mandrel 33 is connected with clamping motor 32 by synchronous pulley and synchronous belt, The sliding seat 35 and the second screw nut 34 are slidingly arranged on the second screw mandrel 33, the sliding seat 35 is connected with the second screw nut 34, the sliding seat 35 is provided with a telescopic cylinder, and the telescopic The top of the cylinder is connected with a fixed plate 37, the piston rod of the telescopic cylinder passes through the fixed plate 37 and is connected with the upper chuck 39, the fixed plate 37 is provided with a lower chuck 310, and the lower chuck 310 is provided with Rotating shaft, described material clamping cylinder 38 is located at the below of fixed plate 37, and the piston rod of described material clamping cylinder 38 passes fixed plate 37 and is connected with the tail end of upper chuck 39, and the front end of described upper chuck 39 is provided with Above the lower chuck 310, the upper chuck 39 is connected with the lower chuck 310 through the rotating shaft 311, and the piston rod is driven to extend through the clamping cylinder 38, so that the tail of the upper chuck 39 moves upwards. Due to the limit of the rotating shaft 311 Effect, utilize lever principle to make the front end of upper chuck 39 move downwards, thereby clamp PCB board, the piston rod retraction of clamping cylinder 38 when resetting, telescopic cylinder pushes up upper chuck 39 to prevent from colliding with PCB board.
请参阅图4-5所示,所述Y向分板机构4包括固定机架41、Y向上刀组件42与Y向下刀组件43,所述固定机架41设在机箱1上,所述Y向上刀组件42包括伺服电机421、同步轮422、回转带423、上刀座424与上刀片425,两个所述同步轮422分别设在固定机架41的两侧且通过回转带423连接,其中一侧所述同步轮422的下方连接有伺服电机421,所述上刀座424滑设在固定机架41的滑轨上且与回转带423连接,所述上刀座424的侧面设有上刀片425,所述Y向下刀组件43包括下刀片435、下刀座433、肘杆组件432、升降气缸431与导向滑块434,所述肘杆组件432设在固定机架41的背面,所述肘杆组件432的下方连接有升降气缸431,所述下刀座433滑设在固定机架41的导向滑块434上,所述下刀座433上设有下刀片435。Please refer to Figures 4-5, the Y-direction plate splitting mechanism 4 includes a fixed frame 41, a Y upward knife assembly 42 and a Y downward knife assembly 43, and the fixed frame 41 is arranged on the chassis 1. The Y upward knife assembly 42 includes a servo motor 421, a synchronous wheel 422, a rotary belt 423, an upper knife seat 424 and an upper blade 425, and the two synchronous wheels 422 are respectively arranged on both sides of the fixed frame 41 and connected by the rotary belt 423 , the bottom of the synchronous wheel 422 on one side is connected with a servo motor 421, the upper knife seat 424 is slid on the slide rail of the fixed frame 41 and connected with the rotary belt 423, the side of the upper knife seat 424 is set There is an upper blade 425, and the Y downward knife assembly 43 includes a lower blade 435, a lower knife seat 433, a toggle assembly 432, a lifting cylinder 431 and a guide slider 434, and the toggle assembly 432 is located on the fixed frame 41. On the back side, a lift cylinder 431 is connected below the toggle assembly 432 , the lower knife seat 433 is slidably arranged on the guide slider 434 of the fixed frame 41 , and the lower knife seat 433 is provided with a lower blade 435 .
请参阅图6-8所示,所述X向分板机构8包括安装机架81、分板组件82、调刀组件83与驱动组件84,所述安装机架81设在机箱1上,所述分板组件82包括上刀组件与下刀组件,所述上刀组件与下刀组件设在安装机架81内,所述上刀组件设在下刀组件的上方,所述调刀组件83包括上调刀组件83与下调刀组件83,所述上调刀组件83设在上刀组件的上方,所述下调刀组件83设在下刀组件的下方,所述驱动组件84设在下刀组件的下方。所述第一调刀组件83与第二调刀组件83均包括调刀电机831、第三丝杆832、滑座833、第三丝杆螺母834、调刀气缸835、连接块836与拨叉837,所述调刀电机831设在安装机架81的一侧,所述第三丝杆832通过同步带轮和同步带与调刀电机831连接,所述滑座833与第三丝杆螺母834穿设在第三丝杆832上,所述滑座833与第三丝杆螺母834连接,所述连接块836设在滑座833的侧面,所述连接块836与调刀气缸835连接,所述调刀气缸835与拨叉837连接。所述上刀组件与下刀组件均包括涨轴821、隔套822、端盖823、外筒824、内锥套825、外锥块826、锁紧键827、锁紧螺母828与刀片829,所述涨轴821设在安装机架81内,所述外筒824套设在涨轴821上与涨轴821形成环形中空结构,两个所述端盖823分别设在外筒824的两端,四个所述内锥套825穿设在涨轴821上,所述隔套822穿设在内锥套825之间,所述外锥块826设在内锥套825内,所述锁紧键827设在外锥块826上,若干个所述刀片829穿设在外筒824上,所述上刀组件与下刀组件的刀片829位置相互对应,所述锁紧螺母828设在涨轴821的一端。所述驱动组件84包括驱动电机841、主链轮842、副链轮843与链条,所述驱动电机841设在安装机架81上,所述驱动电机841的电机轴上连接有主链轮842,所述副链轮843穿设在下刀组件上,所述主链轮842与副链轮843通过链条连接。Please refer to Figures 6-8, the X-direction plate splitting mechanism 8 includes a mounting frame 81, a plate splitting assembly 82, a knife adjustment assembly 83 and a driving assembly 84, and the mounting frame 81 is arranged on the chassis 1, so The sub-board assembly 82 includes an upper knife assembly and a lower knife assembly, the upper knife assembly and the lower knife assembly are arranged in the mounting frame 81, the upper knife assembly is arranged above the lower knife assembly, and the knife adjustment assembly 83 includes The upper knife adjusting assembly 83 and the lower knife adjusting assembly 83, the upper knife adjusting assembly 83 is arranged above the upper knife assembly, the lower knife adjusting assembly 83 is arranged below the lower knife assembly, and the driving assembly 84 is arranged below the lower knife assembly. The first knife adjustment assembly 83 and the second knife adjustment assembly 83 both include a knife adjustment motor 831, a third screw mandrel 832, a sliding seat 833, a third screw nut 834, a knife adjustment cylinder 835, a connecting block 836 and a shift fork 837, the knife adjustment motor 831 is arranged on one side of the installation frame 81, the third screw mandrel 832 is connected with the knife adjustment motor 831 through a synchronous pulley and a synchronous belt, and the slide seat 833 is connected with the third screw nut 834 is set on the third screw rod 832, the slide seat 833 is connected with the third screw nut 834, the connecting block 836 is arranged on the side of the slide seat 833, and the connecting block 836 is connected with the knife adjustment cylinder 835, The knife adjustment cylinder 835 is connected with a shift fork 837 . Both the upper knife assembly and the lower knife assembly include an expansion shaft 821, a spacer 822, an end cover 823, an outer cylinder 824, an inner cone sleeve 825, an outer cone block 826, a locking key 827, a locking nut 828 and a blade 829, The expansion shaft 821 is arranged in the installation frame 81, the outer cylinder 824 is sleeved on the expansion shaft 821 and forms an annular hollow structure with the expansion shaft 821, and the two end caps 823 are respectively arranged at the two ends of the outer cylinder 824, The four inner tapered sleeves 825 are installed on the expansion shaft 821, the spacers 822 are installed between the inner tapered sleeves 825, the outer tapered blocks 826 are arranged in the inner tapered sleeves 825, and the locking key 827 is set on the outer cone block 826, several blades 829 are pierced on the outer cylinder 824, the positions of the blades 829 of the upper knife assembly and the lower knife assembly correspond to each other, and the locking nut 828 is arranged at one end of the expansion shaft 821 . Described driving assembly 84 comprises driving motor 841, primary sprocket 842, auxiliary sprocket 843 and chain, and described driving motor 841 is located on the mounting frame 81, and is connected with primary sprocket 842 on the motor shaft of described driving motor 841 , the secondary sprocket 843 is passed through the lower knife assembly, and the primary sprocket 842 is connected to the secondary sprocket 843 through a chain.
请参阅图9所示,所述下板输送机构9包括下板输送机架91、输送带92、下板输送电机93、第一链轮94、第二链轮95、主动辊96、从动辊97与接料盘98,所述下板输送机架91设在机箱1上,所述下板输送电机93设在下板输送机架91的下方,所述下板输送电机93连接有第一链轮94,所述主动辊96横设在下板输送机架91内,所述主动辊96的一端连接有第二链轮95,所述第一链轮94与第二链轮95通过链条连接,两根所述从动辊97分别横设在下板输送机架91的两端,所述下板输送机架91靠近X向分板机构8的那一侧设有接料盘98。See also shown in Figure 9, described lower board conveying mechanism 9 comprises lower board conveying frame 91, conveyor belt 92, lower board conveying motor 93, first sprocket wheel 94, second sprocket wheel 95, driving roller 96, driven Roller 97 and material receiving tray 98, described lower board conveying frame 91 is arranged on the cabinet 1, and described lower board conveying motor 93 is arranged on the below of lower board conveying frame 91, and described lower board conveying motor 93 is connected with first Sprocket 94, the driving roller 96 is horizontally arranged in the lower plate conveying frame 91, and one end of the driving roller 96 is connected with a second sprocket 95, and the first sprocket 94 and the second sprocket 95 are connected by a chain , the two driven rollers 97 are arranged horizontally on both ends of the lower plate conveying frame 91 respectively, and the side of the lower plate conveying frame 91 close to the X-direction plate separating mechanism 8 is provided with a receiving tray 98 .
工作原理:根据PCB板的宽度不同,调整电机28通过同步带轮与同步带驱动左侧的第一丝杆29转动,左侧的限位板24在第一丝杆螺母210的作用下移动,或者旋转调整旋钮211使右侧的第一丝杆29转动,从而带动右侧的限位板24移动,通过上述两种方式调整两块限位板24的距离,从而能够适应PCB板的宽度,过渡输送机构6也通过上述方式调整两块限位板24的距离。然后对X向分板机构8的刀片829位置进行调整,将锁紧螺母828顺时针旋转,使内锥套825右移,带动外锥块826向下移动,从而使锁紧键827向下移动,从而放松对刀片829的锁紧,调刀气缸835推动拨叉837插入刀片829的卡槽内,调刀电机831通过同步带轮与同步带驱动第三丝杆832转动,滑座833在第三丝杆螺母834的作用下移动,从而使拨叉837对刀片829的位置进行适当的调整,调完刀后,将锁紧螺母828逆时针转动,内锥套825左移将外锥块826向上顶起,从而使锁紧键827向上移动并与刀片829接触,由于压力增加导致摩擦力增加,从而实现对刀片829的锁紧;Working principle: According to the different widths of the PCB board, the adjustment motor 28 drives the first screw 29 on the left to rotate through the synchronous pulley and the synchronous belt, and the limit plate 24 on the left moves under the action of the first screw nut 210. Or rotate the adjustment knob 211 to rotate the first screw 29 on the right, thereby driving the limit plate 24 on the right to move, and adjust the distance between the two limit plates 24 in the above two ways, so as to adapt to the width of the PCB. The transition conveying mechanism 6 also adjusts the distance between the two limiting plates 24 in the above manner. Then adjust the position of the blade 829 of the X-direction plate splitting mechanism 8, rotate the lock nut 828 clockwise, move the inner cone sleeve 825 to the right, and drive the outer cone block 826 to move downward, so that the lock key 827 moves downward , thereby loosening the locking of the blade 829, the knife adjusting cylinder 835 pushes the shift fork 837 into the slot of the blade 829, the knife adjusting motor 831 drives the third screw rod 832 to rotate through the synchronous pulley and the synchronous belt, and the slide seat 833 is at the first position. Move under the action of the three screw nuts 834, so that the shift fork 837 can properly adjust the position of the blade 829. After adjusting the blade, turn the locking nut 828 counterclockwise, and the inner taper sleeve 825 will move to the left to move the outer taper block 826 Lift up, so that the locking key 827 moves upward and contacts the blade 829, and the friction force increases due to the increase of pressure, thereby realizing the locking of the blade 829;
调整完毕后,将PCB板放在皮带26上,上板输送电机22通过同步带轮与同步带驱动传动轴23转动,从而带动传动轮25转动,从而使皮带26转动,以此带动PCB板向前移动;After the adjustment is completed, the PCB board is placed on the belt 26, and the upper board conveying motor 22 drives the transmission shaft 23 to rotate through the synchronous pulley and the synchronous belt, thereby driving the transmission wheel 25 to rotate, thereby causing the belt 26 to rotate, thereby driving the PCB board to move forward;
当PCB板移动到上板夹持送料机构3时,夹料气缸38的伸缩杆伸出,使上夹头39的尾端向上移动,上夹头39的前端在转轴311的作用下向下移动,与下夹头310配合夹紧PCB板,夹持电机32通过同步带轮与同步带驱动第二丝杆33转动,滑动座35在第二丝杆螺母34的作用下向前移动,从而将PCB板送入Y向分板机构4,复位时伸缩气缸36将上夹头39顶高,避免与下一块PCB板冲撞;When the PCB board moves to the upper board clamping feeding mechanism 3, the telescopic rod of the clamping cylinder 38 stretches out, so that the tail end of the upper chuck 39 moves upward, and the front end of the upper chuck 39 moves downward under the action of the rotating shaft 311 , cooperate with the lower chuck 310 to clamp the PCB board, the clamping motor 32 drives the second screw 33 to rotate through the synchronous pulley and the synchronous belt, and the sliding seat 35 moves forward under the action of the second screw nut 34, thereby the The PCB board is sent into the Y-direction board separation mechanism 4, and the telescopic cylinder 36 lifts the upper chuck 39 to avoid collision with the next PCB board when reset;
当PCB板送到Y向分板机构4时,升降气缸431驱动肘杆组件432上升,带动下刀座433向上移动,将下刀上升到预设位置时,伺服电机421驱动同步轮422转动,同步轮422带动回转带423转动,从而带动上刀座424移动,从而对PCB板进行分割,分割完成后升降气缸431驱动肘杆组件432下降,带动下刀座433向下移动,分割后的PCB板被夹持接料机构5夹紧,夹持接料机构5将PCB板夹紧后,放到过渡输送机构6的皮带26上,过渡输送机构6将PCB板送到X向夹持送料机构7,X向夹持送料机构7将PCB板送入X向分板机构8内;When the PCB board is sent to the Y-direction board separation mechanism 4, the lifting cylinder 431 drives the toggle assembly 432 to rise, drives the lower knife seat 433 to move upward, and when the lower knife is raised to the preset position, the servo motor 421 drives the synchronous wheel 422 to rotate, The synchronous wheel 422 drives the rotary belt 423 to rotate, thereby driving the upper knife seat 424 to move, thereby dividing the PCB board. After the division is completed, the lifting cylinder 431 drives the toggle assembly 432 to descend, driving the lower knife seat 433 to move downward, and the divided PCB board The board is clamped by the clamping and receiving mechanism 5. After the clamping and receiving mechanism 5 clamps the PCB board, it is placed on the belt 26 of the transition conveying mechanism 6. The transition conveying mechanism 6 sends the PCB board to the X-direction clamping and feeding mechanism 7. The X-direction clamping and feeding mechanism 7 sends the PCB board into the X-direction board separating mechanism 8;
PCB板送到X向分板机构8后,上刀组件压住PCB板,驱动电机841驱动主链轮842转动,主链轮842通过链条带动副链轮843同步转动,从而带动下刀组件转动,从而将PCB板进行X向分割;After the PCB board is sent to the X-direction board separating mechanism 8, the upper knife assembly presses the PCB board, the driving motor 841 drives the main sprocket 842 to rotate, and the main sprocket 842 drives the auxiliary sprocket 843 to rotate synchronously through the chain, thereby driving the lower knife assembly to rotate , so that the PCB board is divided in the X direction;
分割后的PCB板进入下板输送机构9,PCB板在接料盘98滑动到输送带92的表面,下板输送电机93驱动第一链轮94转动,第一链轮94通过链条使第二链轮95同步转动,带动主动辊96转动,主动辊96通过输送带92带动从动辊97同步转动,从而使PCB板在输送带92上移动到下一工序。The divided PCB board enters the lower board conveying mechanism 9, and the PCB board slides to the surface of the conveyor belt 92 on the material receiving tray 98, and the lower board conveying motor 93 drives the first sprocket 94 to rotate, and the first sprocket 94 makes the second sprocket 94 rotate through the chain. The sprocket 95 rotates synchronously, drives the driving roller 96 to rotate, and the driving roller 96 drives the driven roller 97 to rotate synchronously through the conveyor belt 92, so that the PCB board moves on the conveyor belt 92 to the next process.
以上实施方式仅仅是对本实用新型的优选实施方式进行描述,并非对本实用新型的范围进行限定,在不脱离本实用新型设计精神的前提下,本领域普通工程技术人员对本实用新型的技术方案作出的各种变形和改进,均应落入本实用新型的权利要求书确定的保护范围内。The above embodiment is only a description of the preferred implementation of the utility model, and is not intended to limit the scope of the utility model. On the premise of not departing from the design spirit of the utility model, ordinary engineers and technicians in the field made the technical solution of the utility model Various modifications and improvements should fall within the protection scope determined by the claims of the present utility model.
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| CN201721883319.9U CN207733074U (en) | 2017-12-28 | 2017-12-28 | A PCB board two-way splitter |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111405765A (en) * | 2020-03-30 | 2020-07-10 | 崔亮 | Circuit board splitting device |
| CN112809791A (en) * | 2020-12-31 | 2021-05-18 | 三芯威电子科技(江苏)有限公司 | Board separator for processing PCB |
| CN116038801A (en) * | 2022-12-31 | 2023-05-02 | 益阳市明正宏电子有限公司 | PCB board clamping mechanism for PCB board separator |
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2017
- 2017-12-28 CN CN201721883319.9U patent/CN207733074U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111405765A (en) * | 2020-03-30 | 2020-07-10 | 崔亮 | Circuit board splitting device |
| CN112809791A (en) * | 2020-12-31 | 2021-05-18 | 三芯威电子科技(江苏)有限公司 | Board separator for processing PCB |
| CN116038801A (en) * | 2022-12-31 | 2023-05-02 | 益阳市明正宏电子有限公司 | PCB board clamping mechanism for PCB board separator |
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