CN207730428U - A kind of pressure test device of underwater connector - Google Patents
A kind of pressure test device of underwater connector Download PDFInfo
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- CN207730428U CN207730428U CN201721662972.2U CN201721662972U CN207730428U CN 207730428 U CN207730428 U CN 207730428U CN 201721662972 U CN201721662972 U CN 201721662972U CN 207730428 U CN207730428 U CN 207730428U
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Abstract
Description
技术领域technical field
本实用新型涉及电连接器技术领域,具体涉及一种水下连接器的压力测试装置。The utility model relates to the technical field of electrical connectors, in particular to a pressure test device for an underwater connector.
背景技术Background technique
水下连接器作为海底管道和水下生产系统的连接装置,其是深水油气开发的一项关键设备,应用非常广泛。其连接的可靠性,对于保障深水油气田的安全运行至关重要。由于海洋石油行业具有高风险、高技术和高投入的特征,尤其是对于深水油气田的开发,深水安装、维护和维修作业的成本,与浅水相比正在急剧上升,且对于水下产品的可靠性提出了更高的要求。As a connection device between submarine pipelines and underwater production systems, underwater connectors are a key equipment for deepwater oil and gas development and are widely used. The reliability of its connection is crucial to ensure the safe operation of deepwater oil and gas fields. Due to the high-risk, high-tech and high-investment characteristics of the offshore oil industry, especially for the development of deepwater oil and gas fields, the cost of deepwater installation, maintenance and repair operations is rising sharply compared with shallow water, and the reliability of underwater products put forward higher requirements.
对于水下连接器,需要经过大量的试验加以验证,才能确保水下连接器在水下工作的可靠性。而压力试验则是水下连接器产品性能鉴定试验中一项必不可少的内容。但是,目前由于缺乏专门用于水下连接器压力的测试装置,并缺少配套的试验设施,因此,容易导致水下连接器由于压力载荷引起的安全事故,严重制约了水下连接器的产业化发展。For underwater connectors, it needs to be verified through a large number of tests to ensure the reliability of underwater connectors working underwater. The pressure test is an essential content in the performance appraisal test of underwater connector products. However, at present, due to the lack of testing devices specially used for the pressure of underwater connectors and the lack of supporting test facilities, it is easy to cause safety accidents caused by pressure loads of underwater connectors, which seriously restricts the industrialization of underwater connectors. develop.
例如,中国专利(CN204731008U)公开了一种水下连接器的温度、压力测试装置,包括一温度控制装置、与温度控制装置相连、并构成一温度、压力控制回路的压力控制装置,其中,温度控制装置包括:为实验提供恒温环境的保温箱、设置在保温箱外部的温度控制支路,该温度控制支路包括:提供制冷介质的液氮储罐、依次与液氮储罐串接的为液氮提供动力的低温液体泵、为液氮汽化提高换热效率的汽化器、为液氮进入的换向阀;该保温箱内部安装有一为测试件提供更好的换热环境的数个风扇及串接在一起的为被测试的水下连接器试件降温提供低温的数个换热器;保温箱内部还安装有:被测连接器试件、安装在被测连接器试件上的依次串接在一起的为被测试的水下连接器试件升温测试提供热量的内部加热器、为测量水下连接器试件内外表面的温度、并指导测试进程的表面温度传感器、为测量箱内温度指导实验进程的内部温度传感器 ;该保温箱外部分别安装有为测量外界环境的外界温度传感器、为水下连接器试件打压和加热提供介质的油液箱、为油液箱提供指示监视液面变化情况的液位计;其中,内部温度传感器与压力控制装置连接;且该压力控制装置放置与油液箱的油液相连。For example, Chinese patent (CN204731008U) discloses a temperature and pressure test device for underwater connectors, including a temperature control device, a pressure control device connected to the temperature control device, and forming a temperature and pressure control loop, wherein the temperature The control device includes: an incubator that provides a constant temperature environment for the experiment, and a temperature control branch arranged outside the incubator. The temperature control branch includes: a liquid nitrogen storage tank that provides a cooling medium, and a series connection with the liquid nitrogen storage tank in turn. A low-temperature liquid pump powered by liquid nitrogen, a vaporizer to improve heat exchange efficiency for liquid nitrogen vaporization, and a reversing valve for liquid nitrogen to enter; several fans and Several heat exchangers connected in series to provide low temperature for the tested underwater connector test piece to cool down; inside the incubator are also installed: the tested connector test piece, the sequence installed on the tested connector test piece The internal heater connected in series to provide heat for the temperature rise test of the tested underwater connector specimen, the surface temperature sensor to measure the temperature of the inner and outer surfaces of the underwater connector specimen and guide the test process, and the internal heater for the measurement box The temperature guides the internal temperature sensor of the experiment process; the outside of the incubator is installed with an external temperature sensor for measuring the external environment, an oil tank for providing a medium for pressing and heating the underwater connector test piece, and an indicating and monitoring liquid for the oil tank. A liquid level gauge for surface changes; wherein, the internal temperature sensor is connected to the pressure control device; and the pressure control device is placed in connection with the oil in the oil tank.
上述水下电连接器产品测试装置具有结构复杂,成本高的缺点。The above-mentioned underwater electrical connector product testing device has the disadvantages of complex structure and high cost.
实用新型内容Utility model content
本实用新型的目的是为了解决目前水下连接器测试装置结构复杂、成本高的问题,提供了一种水下连接器的压力测试装置。The purpose of the utility model is to provide a pressure testing device for underwater connectors in order to solve the problems of complex structure and high cost of the current underwater connector testing device.
为了达到上述实用新型目的,本实用新型采用以下技术方案:In order to achieve the above utility model purpose, the utility model adopts the following technical solutions:
一种水下连接器的压力测试装置,包括用于容纳待测连接器的压力罐、对压力罐进行压力调节的压力调节机构、液压管路,所述压力调节机构通过所述的液压管路与所述压力罐连通。A pressure testing device for an underwater connector, comprising a pressure tank for accommodating a connector to be tested, a pressure regulating mechanism for regulating the pressure of the pressure tank, and a hydraulic pipeline, and the pressure regulating mechanism passes through the hydraulic pipeline communicated with the pressure tank.
优选的,所述压力罐包括具有密封口的罐体和与密封口密封配合的盖体,盖体上设有外压输送接口,所述液压管路的末端与所述的外压输送接口连接。Preferably, the pressure tank includes a tank body with a sealing port and a cover body sealingly fitted with the sealing port, the cover body is provided with an external pressure delivery interface, and the end of the hydraulic pipeline is connected to the external pressure delivery interface .
优选的,所述罐体上设有锁紧盖,锁紧盖围绕密封口的边缘设置,并将所述盖体包覆,盖体通过所述锁紧盖与罐体固定连接。Preferably, a locking cover is provided on the tank body, and the locking cover is arranged around the edge of the sealing port and covers the cover body, and the cover body is fixedly connected with the tank body through the locking cover.
优选的,所述罐体上设有两个密封口,分别为第一密封口和第二密封口,所述盖体包括与第一密封口相配的第一密封盖和与第二密封口相配的第二密封盖,所述外压输送接口设置在第一密封盖或第二密封盖上。Preferably, the tank body is provided with two sealing ports, namely a first sealing port and a second sealing port, and the cover body includes a first sealing cover matching the first sealing port and a sealing cover matching the second sealing port. The second sealing cover, the external pressure delivery interface is arranged on the first sealing cover or the second sealing cover.
优选的,所述盖体上设有用于安装连接器的安装孔。Preferably, the cover is provided with a mounting hole for mounting the connector.
优选的,所述压力调节机构包括依次连接的气源开关、气动三联件、气液增压泵和消声器,所述液压管路与气液增压泵连接。Preferably, the pressure regulating mechanism includes a gas source switch, a pneumatic triple unit, a gas-liquid booster pump and a muffler connected in sequence, and the hydraulic pipeline is connected to the gas-liquid booster pump.
优选的,所述液压管路上设有液压表。Preferably, a hydraulic gauge is provided on the hydraulic pipeline.
优选的,所述液压管路上设有排液阀,排液阀与所述压力罐连通。Preferably, a liquid discharge valve is provided on the hydraulic pipeline, and the liquid discharge valve communicates with the pressure tank.
优选的,还包括进水管路,进水管路与所述气液增压泵连接。Preferably, it also includes a water inlet pipeline connected to the gas-liquid booster pump.
优选的,所述进水管路上设有液体过滤器。Preferably, a liquid filter is provided on the water inlet pipeline.
本实用新型与现有技术相比,有益效果是:水下连接器的测试装置包括压力调节机构和压力罐,并通过液压管路将两者连接。压力调节机构外接气源通过气动三联件传输到气液增压泵里,气液增压泵将气体压力增压后变成液体压力,液体经过液压表后进入压力罐,使压力罐中压力能够达到预设值。本实用新型结构简单,成本低,方便控制压力进行测试。Compared with the prior art, the utility model has the beneficial effects that: the testing device of the underwater connector includes a pressure regulating mechanism and a pressure tank, and the two are connected through a hydraulic pipeline. The external air source of the pressure regulating mechanism is transmitted to the gas-liquid booster pump through the pneumatic triple unit. The gas-liquid booster pump boosts the gas pressure and turns it into liquid pressure. The liquid enters the pressure tank after passing through the hydraulic gauge, so that the pressure in the pressure tank can reached the preset value. The utility model has the advantages of simple structure, low cost and convenient pressure control for testing.
附图说明Description of drawings
图1是本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2是本实用新型的压力罐第一种结构示意图;Fig. 2 is the first structural representation of the pressure tank of the present utility model;
图3是本实用新型的压力罐第二种结构示意图;Fig. 3 is the second structure schematic diagram of the pressure tank of the present utility model;
图4是本实用新型的压力罐第三种结构示意图。Fig. 4 is a schematic diagram of the third structure of the pressure tank of the present invention.
图中:1压力罐,2压力调节机构,3液压管路,4气源开关,5气动三联件,6气液增压泵,7消声器,8液体过滤器,9液压表,10排液阀,11密封口,11-1第一密封口,11-2第二密封口,12罐体,13盖体,13-1第一密封盖,13-2第二密封盖,14外压输送接口,15锁紧盖,16安装孔,17进水管路,18密封圈,19充气嘴,20气压槽,21密封膜。In the figure: 1 pressure tank, 2 pressure regulating mechanism, 3 hydraulic pipeline, 4 air source switch, 5 pneumatic triple unit, 6 air-liquid booster pump, 7 muffler, 8 liquid filter, 9 hydraulic gauge, 10 drain valve , 11 sealing port, 11-1 first sealing port, 11-2 second sealing port, 12 tank body, 13 cover body, 13-1 first sealing cover, 13-2 second sealing cover, 14 external pressure delivery interface , 15 locking cover, 16 mounting holes, 17 water inlet pipe, 18 sealing ring, 19 inflation nozzle, 20 air pressure groove, 21 sealing film.
具体实施方式Detailed ways
下面通过具体实施例对本实用新型的技术方案作进一步描述说明。The technical scheme of the utility model is further described and illustrated through specific embodiments below.
如图1、图2所示:一种水下连接器的压力测试装置,包括用于容纳待测连接器的压力罐1,压力罐1内注满水,压力罐1内的压力由压力调节机构2调节,压力调节机构2通过一液压管路3与压力罐1连接,压力调节机构2对液压管路3中的水压进行增压,从而将压力罐1内的压力调节至预设值。As shown in Figure 1 and Figure 2: a pressure test device for underwater connectors, including a pressure tank 1 for accommodating the connector to be tested, the pressure tank 1 is filled with water, and the pressure in the pressure tank 1 is adjusted by the pressure Mechanism 2 regulates. The pressure regulating mechanism 2 is connected to the pressure tank 1 through a hydraulic pipeline 3. The pressure regulating mechanism 2 boosts the water pressure in the hydraulic pipeline 3, thereby adjusting the pressure in the pressure tank 1 to a preset value. .
所述压力调节机构2包括依次连接的气源开关4、气动三联件5、气液增压泵6和消声器7,所述液压管路3的头端与气液增压泵6底部的连接腔连通。测试装置还包括进水管路17,进水管路17的末端与所述气液增压泵6底部的连接腔连通。The pressure regulating mechanism 2 includes a gas source switch 4, a pneumatic triple unit 5, a gas-liquid booster pump 6 and a muffler 7 connected in sequence, and the head end of the hydraulic pipeline 3 is connected to the connecting chamber at the bottom of the gas-liquid booster pump 6 connected. The test device also includes a water inlet pipeline 17 , and the end of the water inlet pipeline 17 communicates with the connection cavity at the bottom of the gas-liquid booster pump 6 .
气源开关4关闭时,进水管路17、连接腔和液压管路3连通形成一个完整的输送,压力罐1的压力与该输送通道的压力达到平衡。当气源开关4开启后,气体经过气动三联件5进入气液增压泵6上部的气室内,活塞在气室内的气压作用下往下运动,活塞推动连接腔内的水向压力罐1内输送,压力罐1内的水压与液压管路3内的水压相同。所述液压管路3上设有液压表9,液压表9用于显示液压管路3内的水压,液压表9获取的水压即是压力罐1内的水压,从而可以将压力罐1内的压力调节至预设值。所述液压管路3上设有排液阀10,排液阀10与所述压力罐1连通,排液阀10用于排放压力罐1内的水或液压管路3内的水,以此达到减压的目的。When the air source switch 4 is turned off, the water inlet pipeline 17, the connecting chamber and the hydraulic pipeline 3 are connected to form a complete delivery, and the pressure of the pressure tank 1 is balanced with the pressure of the delivery channel. When the gas source switch 4 is turned on, the gas enters the gas chamber on the upper part of the gas-liquid booster pump 6 through the pneumatic triple unit 5, and the piston moves downward under the action of the air pressure in the gas chamber, and the piston pushes the water in the connection chamber to the pressure tank 1 Transport, the water pressure in the pressure tank 1 is the same as the water pressure in the hydraulic pipeline 3. The hydraulic line 3 is provided with a hydraulic gauge 9, which is used to display the hydraulic pressure in the hydraulic line 3, and the hydraulic pressure obtained by the hydraulic gauge 9 is the hydraulic pressure in the pressure tank 1, so that the pressure tank can be 1 to adjust the pressure to the preset value. The hydraulic pipeline 3 is provided with a drain valve 10, which communicates with the pressure tank 1, and the drain valve 10 is used to discharge the water in the pressure tank 1 or the water in the hydraulic pipeline 3, thereby To achieve the purpose of decompression.
所述进水管路17上设有液体过滤器8,用于在进水端过滤掉杂质。The water inlet pipeline 17 is provided with a liquid filter 8 for filtering out impurities at the water inlet.
所述压力罐1包括具有密封口11的罐体12和与密封口11密封配合的盖体13,所述盖体13上设有外压输送接口14,所述液压管路3的末端与外压输送接口14连接。盖体13和罐体12内壁之间设有密封圈18,密封圈18嵌入设置在盖体13的外壁上的凹槽内,密封圈18为橡胶密封圈,密封圈18与罐体12内壁形成密封结构。The pressure tank 1 includes a tank body 12 with a sealing port 11 and a cover body 13 sealingly fitted with the sealing port 11, the cover body 13 is provided with an external pressure delivery interface 14, and the end of the hydraulic pipeline 3 is connected to the external Pressure delivery interface 14 is connected. A sealing ring 18 is arranged between the cover body 13 and the inner wall of the tank body 12, and the sealing ring 18 is embedded in a groove arranged on the outer wall of the cover body 13. The sealing ring 18 is a rubber sealing ring, and the sealing ring 18 and the inner wall of the tank body 12 form Sealed structure.
所述罐体12上围绕设有锁紧盖15,所述盖体13通过锁紧盖15与罐体12固定连接。盖体13盖在罐体12上之后,锁紧盖15将罐体12上部和盖体13包覆在锁紧盖15内部,锁紧盖15和罐体12的外壁通过螺纹连接,增加锁紧盖(15)对盖体(13)的锁紧力度。The tank body 12 is surrounded by a locking cover 15 , and the cover body 13 is fixedly connected with the tank body 12 through the locking cover 15 . After the cover body 13 is covered on the tank body 12, the locking cover 15 wraps the upper part of the tank body 12 and the cover body 13 inside the locking cover 15, and the outer wall of the locking cover 15 and the tank body 12 is connected by threads to increase the locking The locking strength of the cover (15) to the cover body (13).
所述罐体12上可以设置上下两个密封口11,分别为位于罐体12上端的第一密封口11-1和位于罐体12下端的第二密封口11-2,所述盖体13包括与第一密封口11-1相配的第一密封盖13-1和与第二密封口11-2相配的第二密封盖13-2,所述外压输送接口14设置在第一密封盖13-1上。Two upper and lower sealing ports 11 can be set on the tank body 12, which are respectively the first sealing port 11-1 located at the upper end of the tank body 12 and the second sealing port 11-2 located at the lower end of the tank body 12. The cover body 13 It includes a first sealing cover 13-1 matching the first sealing port 11-1 and a second sealing cover 13-2 matching the second sealing port 11-2, and the external pressure delivery interface 14 is arranged on the first sealing cover 13-1 on.
如图3所示:在上述实施例的基础上,所述罐体12内设有两个安装孔16,分别安装两个连接器。两个水下连接器相连。连接器可以通过安装孔16固定在第一密封盖13-1上,以便与外界连接并对连接器进行测试。As shown in FIG. 3 : on the basis of the above embodiments, two installation holes 16 are provided in the tank body 12 to install two connectors respectively. The two underwater connectors are connected. The connector can be fixed on the first sealing cover 13-1 through the mounting hole 16, so as to connect with the outside world and test the connector.
如图4所示:压力罐1的第三种结构,所述罐体12上设有两个结构相同的压力辅助装置,所述压力罐1的内壁上设有气压槽20,气压槽20的槽口处设有与所述气压槽20的槽口相配的密封膜21,密封膜21为弹性膜,密封膜21阻挡水进入气压槽20内。所述罐体12的外壁上设有与所述气压槽20连通的充气嘴19。压力罐1内注满水之后,可以通过充气嘴19向气压槽20内充气,同时气压槽20内的气压起到了对压力罐1内的水压进行调节的作用,可观察液压表9上的液压数据,配合压力调节机构2对压力罐1内的压力进行辅助调节。As shown in Figure 4: the third structure of the pressure tank 1, the tank body 12 is provided with two pressure auxiliary devices with the same structure, the inner wall of the pressure tank 1 is provided with an air pressure groove 20, the air pressure groove 20 The notch is provided with a sealing film 21 matching the notch of the air pressure groove 20 , the sealing film 21 is an elastic film, and the sealing film 21 prevents water from entering the air pressure groove 20 . An air filling nozzle 19 communicating with the air pressure groove 20 is provided on the outer wall of the tank body 12 . After the pressure tank 1 is filled with water, the air pressure tank 20 can be inflated through the inflation nozzle 19. At the same time, the air pressure in the air pressure tank 20 plays a role in regulating the water pressure in the pressure tank 1, and the pressure on the hydraulic pressure gauge 9 can be observed. Hydraulic data, cooperate with the pressure regulating mechanism 2 to assist in regulating the pressure in the pressure tank 1.
以上对本实用新型的优选实施例及原理进行了详细说明,对本领域的普通技术人员而言,依据本实用新型提供的技术方案,在具体实施方式上会有改变之处,而这些改变也应视为本实用新型的保护范围。The preferred embodiments and principles of the utility model have been described in detail above. For those of ordinary skill in the art, according to the technical solution provided by the utility model, there will be changes in the specific implementation, and these changes should also be considered It is the protection scope of the utility model.
Claims (10)
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| CN201721662972.2U CN207730428U (en) | 2017-12-04 | 2017-12-04 | A kind of pressure test device of underwater connector |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107843421A (en) * | 2017-12-04 | 2018-03-27 | 浙江中杭电子有限公司 | A kind of pressure test device of underwater connector |
| CN112816333A (en) * | 2020-12-29 | 2021-05-18 | 中国船舶重工集团有限公司第七一0研究所 | Small-size pressure test device |
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2017
- 2017-12-04 CN CN201721662972.2U patent/CN207730428U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107843421A (en) * | 2017-12-04 | 2018-03-27 | 浙江中杭电子有限公司 | A kind of pressure test device of underwater connector |
| CN112816333A (en) * | 2020-12-29 | 2021-05-18 | 中国船舶重工集团有限公司第七一0研究所 | Small-size pressure test device |
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