CN207729917U - A kind of electromagnetic drying room - Google Patents
A kind of electromagnetic drying room Download PDFInfo
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- CN207729917U CN207729917U CN201721878363.0U CN201721878363U CN207729917U CN 207729917 U CN207729917 U CN 207729917U CN 201721878363 U CN201721878363 U CN 201721878363U CN 207729917 U CN207729917 U CN 207729917U
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Abstract
本实用新型属于烘干设备技术领域,涉及一种电磁烘干室。该烘干室,包括室体、隔板、排湿装置、加热装置、表冷器、高温风机、出导热液管、进导热液管和循环泵,隔板包括第一隔板和第二隔板,排湿装置包括依次连接的内湿气管、热交换器、排湿风机和外排湿管,加热装置包括电磁感应器、电磁加热控制器、显示器、三相短路保护开关和三相四线接线端子,电磁感应器包括金属加热体、隔热层和感应线圈。利用本装置,采用电磁加热原理使金属加热体发热并加热导热介质,热能损失少,节约能源、热利用率高;风道循环以及排湿装置的设计,控温精确、烘干效率高;通过导热液与电路的完全分离,安全环保、寿命长。
The utility model belongs to the technical field of drying equipment and relates to an electromagnetic drying chamber. The drying chamber includes a chamber body, a partition, a dehumidification device, a heating device, a surface cooler, a high-temperature fan, an outlet thermal liquid pipe, an inlet thermal liquid pipe and a circulating pump, and the partition includes a first partition and a second partition. board, the dehumidification device includes internal moisture pipes, heat exchangers, dehumidification fans and external dehumidification pipes connected in sequence, and the heating device includes electromagnetic inductors, electromagnetic heating controllers, displays, three-phase short-circuit protection switches and three-phase four-wire Terminal block, electromagnetic inductor includes metal heating body, heat insulation layer and induction coil. Using this device, the principle of electromagnetic heating is used to heat the metal heating body and heat the heat-conducting medium, with less heat energy loss, energy saving, and high heat utilization rate; the design of air duct circulation and dehumidification device, precise temperature control, and high drying efficiency; through The thermal fluid is completely separated from the circuit, which is safe and environmentally friendly, and has a long service life.
Description
技术领域technical field
本实用新型属于烘干设备技术领域,涉及一种电磁烘干室,具体涉及一种利用电磁感应加热并烘干的烘干室。The utility model belongs to the technical field of drying equipment and relates to an electromagnetic drying chamber, in particular to a drying chamber which is heated and dried by electromagnetic induction.
背景技术Background technique
现有的烘干房常采用燃煤或煤气加热介质,并通过散热片释放热量、加热空气,进而对物体进行干燥;由于自然资源的匮乏和环境保护的需求,同时,燃煤或者燃气加热也存在热效率低的缺陷,因此,此种加热方式已逐步被采用节能高效的清洁能源的加热方式所取代。另外,在物体烘干的过程中会产生热湿汽,这些热湿汽需及时通过特定余热回收系统进行处理,最后通过排湿风道的排风口把多余的湿汽排出,否则会导致烘干效率低下,造成不必要的资源浪费。Existing drying rooms often use coal or gas as a heating medium, and release heat through heat sinks, heat the air, and then dry objects; due to the lack of natural resources and the need for environmental protection, at the same time, coal or gas heating also There is a defect of low thermal efficiency, so this heating method has been gradually replaced by a heating method using energy-saving and efficient clean energy. In addition, hot and humid steam will be generated during the drying process of the object. These hot and humid steam must be processed through a specific waste heat recovery system in time, and finally the excess moisture will be discharged through the exhaust port of the dehumidification air duct, otherwise it will cause drying. Dry efficiency is low, resulting in unnecessary waste of resources.
发明内容Contents of the invention
本实用新型的目的在于提供一种电磁烘干室,利用清洁能源加热导热液体、烘干物体,通过特定风道排出湿气,热利用率高,烘干效率高。The purpose of the utility model is to provide an electromagnetic drying chamber, which utilizes clean energy to heat the heat-conducting liquid and dry objects, and discharges moisture through a specific air channel, with high heat utilization rate and high drying efficiency.
本实用新型解决上述技术问题的技术方案为:The technical scheme that the utility model solves above-mentioned technical problem is:
一种电磁烘干室,包括室体、隔板、排湿装置、加热装置、表冷器、高温风机、出导热液管、进导热液管和循环泵;室体为方形空腔结构,隔板位于室体内部,隔板包括相互连接的第一隔板和第二隔板,第一隔板为竖直设置,且其一端与室体底部连接、另一端与室体顶部留有空隙,第二隔板为水平设置,且其两端与室体的左侧壁和右侧壁均留有空隙;排湿装置包括依次连接的内湿气管、热交换器、排湿风机和外排湿管,内湿气管位于室体的左侧壁与第一隔板之间,热交换器、排湿风机和外排湿管均位于室体外部,热交换器的换热翅片呈竖直放置;加热装置包括电磁感应器、电磁加热控制器、显示器、三相短路保护开关和三相四线接线端子;电磁感应器包括金属加热体、隔热层和感应线圈,隔热层覆盖于金属加热体外部,感应线圈缠绕于隔热层外部;显示器装配在电磁加热控制器上,三相四线接线端子、三相短路保护开关以及电磁加热控制器的输入电源依次通信连接,电磁加热控制器的输出端与感应线圈连接;表冷器、高温风机、第一隔板依次相邻设置,高温风机的数量为至少2个,且并排设置;金属加热体、出导热液管、表冷器、进导热液管依次连接并形成闭合回路,闭合回路里灌装有导热液,进导热液管上设置有循环泵。An electromagnetic drying chamber, comprising a chamber body, a partition, a dehumidification device, a heating device, a surface cooler, a high-temperature fan, a thermal fluid outlet pipe, a thermal fluid inlet pipe, and a circulation pump; the chamber body is a square cavity structure, and the partition The plate is located inside the chamber, and the partition includes a first partition and a second partition connected to each other. The first partition is vertically arranged, and one end of the partition is connected to the bottom of the chamber, and the other end has a gap with the top of the chamber. The second partition is set horizontally, and there are gaps between its two ends and the left side wall and the right side wall of the chamber body; the dehumidification device includes an internal moisture pipe, a heat exchanger, a dehumidification fan and an external dehumidification device connected in sequence. The inner humidity pipe is located between the left side wall of the chamber and the first partition, the heat exchanger, the dehumidification fan and the outer dehumidification pipe are all located outside the chamber, and the heat exchange fins of the heat exchanger are placed vertically ;The heating device includes an electromagnetic inductor, an electromagnetic heating controller, a display, a three-phase short circuit protection switch and a three-phase four-wire terminal; the electromagnetic inductor includes a metal heating body, a heat insulation layer and an induction coil, and the heat insulation layer covers the metal heating Outside the body, the induction coil is wound outside the heat insulation layer; the display is assembled on the electromagnetic heating controller, the three-phase four-wire terminal block, the three-phase short-circuit protection switch and the input power of the electromagnetic heating controller are sequentially connected by communication, and the electromagnetic heating controller’s The output end is connected to the induction coil; the surface cooler, the high-temperature fan, and the first partition are arranged adjacently in sequence, and the number of high-temperature fans is at least two, and they are arranged side by side; The heat transfer liquid pipes are connected in sequence to form a closed circuit, the heat transfer liquid is filled in the closed circuit, and a circulating pump is arranged on the heat transfer liquid pipe.
优选的,导热液为浓度为70%~90%的乙二醇水溶液;表冷器的管路的材质为紫铜;隔热层为至少2层纳米气凝胶毯;隔热层的厚度为1.5cm~2.0cm;感应线圈的材质为镀锡铜;室体的材质为聚氨酯板、工程塑料中的一种;隔板的材质为保温隔热板、彩钢板、铝合金、工程塑料中的一种。Preferably, the heat transfer fluid is an aqueous solution of ethylene glycol with a concentration of 70% to 90%; the material of the pipeline of the surface cooler is copper; the heat insulation layer is at least 2 layers of nano-airgel blankets; the thickness of the heat insulation layer is 1.5 cm~2.0cm; the material of the induction coil is tinned copper; the material of the chamber body is one of polyurethane board and engineering plastic; the material of the partition is one of thermal insulation board, color steel plate, aluminum alloy and engineering plastic kind.
利用本实用新型电磁烘干室的有益效果为:The beneficial effect of utilizing the electromagnetic drying chamber of the present utility model is:
(1)节约能源、热利用率高:采用电磁加热原理使金属加热体发热并加热导热介质,热能损失少,加热效率为煤加热效率的1倍以上,加热过程迅速,热利用率高;同时,利用清洁的电能解决烘干房的加热问题,对环境无污染;(1) Energy saving and high heat utilization rate: the electromagnetic heating principle is used to heat the metal heating body and heat the heat conduction medium, with less heat energy loss, the heating efficiency is more than twice that of coal heating, the heating process is rapid, and the heat utilization rate is high; at the same time , using clean electric energy to solve the heating problem of the drying room, no pollution to the environment;
(2)控温精确、烘干效率高;风道循环以及排湿装置的设计,使室体内的温度变化更加平稳,温度控制更准确,进而保证待烘干物体得以更好的搅拌、分散、混合;热启动过程快,烘干过程无死角,进而提高产品的质量;(2) Accurate temperature control and high drying efficiency; the design of the air duct circulation and moisture removal device makes the temperature change in the chamber more stable and the temperature control more accurate, thereby ensuring that the objects to be dried can be better stirred, dispersed, Mixing; the hot start process is fast, and there is no dead angle in the drying process, thereby improving the quality of the product;
(3)安全环保、寿命长:通过导热液与电路的完全分离,保证装置的使用安全;装置维护简单,使用寿命长;生产环境更加绿色、节能、安全、舒适。(3) Safety and environmental protection, long life: the complete separation of thermal fluid and circuit ensures the safe use of the device; the device is easy to maintain and has a long service life; the production environment is more green, energy-saving, safe and comfortable.
附图说明Description of drawings
图1为本实用新型电磁烘干室的结构示意图;Fig. 1 is the structural representation of the utility model electromagnetic drying chamber;
图2为本实用新型加热装置的结构示意图;Fig. 2 is the structural representation of the utility model heating device;
图3为本实用新型加热装置与表冷器的连接示意图;Fig. 3 is the schematic diagram of the connection between the utility model heating device and the surface cooler;
图4为本实用新型电磁烘干室的气体流动状态图。Fig. 4 is a gas flow state diagram of the electromagnetic drying chamber of the present invention.
附图中的编码分别为:1为室体、2为隔板、2-1为第一隔板、2-2为第二隔板、3为排湿装置、3-1为内湿气管、3-2为热交换器、3-3为排湿风机、3-4为外排湿管、4为加热装置、4-1为电磁感应器、4-11为金属加热体、4-12为隔热层、4-13为感应线圈、4-2为电磁加热控制器、4-3为显示器、4-4为三相短路保护开关、4-5为三相四线接线端子、5为表冷器、6为高温风机、7为出导热液管、8为进导热液管、9为循环泵、10为待烘干物体。The codes in the drawings are: 1 is the chamber body, 2 is the partition, 2-1 is the first partition, 2-2 is the second partition, 3 is the dehumidification device, 3-1 is the inner moisture pipe, 3-2 is a heat exchanger, 3-3 is a dehumidification fan, 3-4 is an external dehumidification pipe, 4 is a heating device, 4-1 is an electromagnetic inductor, 4-11 is a metal heating body, 4-12 is a Insulation layer, 4-13 is induction coil, 4-2 is electromagnetic heating controller, 4-3 is display, 4-4 is three-phase short circuit protection switch, 4-5 is three-phase four-wire terminal, 5 is meter Cooler, 6 is a high-temperature fan, 7 is an outlet heat conduction pipe, 8 is an inlet heat conduction pipe, 9 is a circulation pump, and 10 is an object to be dried.
具体实施方式Detailed ways
如图1至图3所示,一种电磁烘干室,包括室体1、隔板2、排湿装置3、加热装置4、表冷器5、高温风机6、出导热液管7、进导热液管8和循环泵9;室体1为方形空腔结构,隔板2位于室体1内部,隔板2包括相互连接的第一隔板2-1和第二隔板2-2,第一隔板2-1为竖直设置,且其一端与室体1底部连接、另一端与室体1顶部留有空隙,第二隔板2-2为水平设置,且其两端与室体1的左侧壁和右侧壁均留有空隙,室体1的材质为聚氨酯板,隔板2的材质为保温隔热板;排湿装置3包括依次连接的内湿气管3-1、热交换器3-2、排湿风机3-3和外排湿管3-4,内湿气管3-1位于室体1的左侧壁与第一隔板2-1之间,热交换器3-2、排湿风机3-3和外排湿管3-4均位于室体1外部,热交换器3-2的换热翅片呈竖直放置;加热装置4包括电磁感应器4-1、电磁加热控制器4-2、显示器4-3、三相短路保护开关4-4和三相四线接线端子4-5;电磁感应器4-1包括金属加热体4-11、隔热层4-12和感应线圈4-13,隔热层4-12覆盖于金属加热体4-11外部,感应线圈4-13缠绕于隔热层4-12外部,隔热层4-12为2层纳米气凝胶毯,厚度为1.8cm,感应线圈4-13的材质为镀锡铜;显示器4-3装配在电磁加热控制器4-2上,三相四线接线端子4-5、三相短路保护开关4-4以及电磁加热控制器4-2的输入电源依次通信连接,电磁加热控制器4-2的输出端与感应线圈4-13连接;表冷器5、高温风机6、第一隔板2-1依次相邻设置,表冷器5的管路的材质为紫铜,高温风机6的数量为2个,且并排设置;金属加热体4-11、出导热液管7、表冷器5、进导热液管8依次连接并形成闭合回路,闭合回路里灌装有导热液,导热液为浓度为80%的乙二醇水溶液,进导热液管8上设置有循环泵9。As shown in Figures 1 to 3, an electromagnetic drying chamber includes a chamber body 1, a partition 2, a dehumidification device 3, a heating device 4, a surface cooler 5, a high-temperature fan 6, a hot liquid outlet pipe 7, an inlet Heat transfer liquid pipe 8 and circulation pump 9; chamber body 1 is a square cavity structure, partition plate 2 is located inside chamber body 1, and partition plate 2 includes first partition plate 2-1 and second partition plate 2-2 connected to each other, The first partition 2-1 is vertically arranged, and its one end is connected with the bottom of the chamber body 1, and the other end leaves a gap with the top of the chamber body 1. The second partition 2-2 is horizontally arranged, and its two ends are connected with the chamber body 1. Both the left side wall and the right side wall of the body 1 have gaps, the material of the chamber body 1 is a polyurethane board, and the material of the partition plate 2 is a thermal insulation board; the dehumidification device 3 includes an internal moisture pipe 3-1, The heat exchanger 3-2, the dehumidification fan 3-3 and the outer dehumidification pipe 3-4, the inner moisture pipe 3-1 are located between the left side wall of the chamber body 1 and the first partition 2-1, and the heat exchanger 3-2. The humidity exhaust fan 3-3 and the external moisture exhaust pipe 3-4 are located outside the chamber body 1, and the heat exchange fins of the heat exchanger 3-2 are placed vertically; the heating device 4 includes an electromagnetic inductor 4- 1. Electromagnetic heating controller 4-2, display 4-3, three-phase short circuit protection switch 4-4 and three-phase four-wire terminal 4-5; electromagnetic inductor 4-1 includes metal heating body 4-11, heat insulation layer 4-12 and induction coil 4-13, the heat insulation layer 4-12 is covered outside the metal heating body 4-11, the induction coil 4-13 is wound outside the heat insulation layer 4-12, and the heat insulation layer 4-12 is 2 Layer nano airgel blanket, thickness is 1.8cm, the material of induction coil 4-13 is tinned copper; The phase short circuit protection switch 4-4 and the input power supply of the electromagnetic heating controller 4-2 are sequentially connected by communication, and the output terminal of the electromagnetic heating controller 4-2 is connected with the induction coil 4-13; the surface cooler 5, the high temperature fan 6, the second A clapboard 2-1 is arranged adjacent to each other in turn, the material of the pipeline of the surface cooler 5 is red copper, and the quantity of the high-temperature fan 6 is 2, and they are arranged side by side; the metal heating body 4-11, the outlet heat liquid pipe 7, the surface The cooler 5 and the thermal fluid inlet pipe 8 are connected in turn to form a closed loop. The thermal fluid is filled in the closed loop, and the thermal fluid is 80% ethylene glycol aqueous solution. The thermal fluid inlet pipe 8 is provided with a circulation pump 9 .
如图4所示,本电磁烘干室的工作原理为:利用电磁加热原理把交流380V/220V电源整流滤波后,经过电子器件转换成高频10KHZ-40KHZ直流600V-1200V电源;感应线圈4-13缠绕在金属加热体4-11上,电流流经感应线圈4-13后产生磁场,金属加热体4-11自身发热,循环泵9带动导热液经过加热装置4后被瞬间加热到需要的温度,再送到表冷器5内进行循环;同时,高温风机6转动,抽走表冷器5上的高温,热风在室体1内形成循环,从而烘干待烘干物体10;当待烘干物体10的湿度达到设定的百分值后,排湿风机3-3开始运转,湿气经过内湿气管3-1被抽到热交换器3-2里,热交换器3-2再将抽进来的湿气进行过滤,剩余的热量再次返回到室体1内,湿气处理后从外排湿管3-4排出。As shown in Figure 4, the working principle of this electromagnetic drying room is: use the principle of electromagnetic heating to rectify and filter the AC 380V/220V power supply, and then convert it into a high-frequency 10KHZ-40KHZ DC 600V-1200V power supply through electronic devices; the induction coil 4- 13 is wound on the metal heating body 4-11, the current flows through the induction coil 4-13 to generate a magnetic field, the metal heating body 4-11 generates heat by itself, and the circulation pump 9 drives the thermal fluid to pass through the heating device 4 and is instantly heated to the required temperature , and then sent to the surface cooler 5 for circulation; at the same time, the high-temperature fan 6 rotates to take away the high temperature on the surface cooler 5, and the hot air circulates in the chamber body 1, thereby drying the object 10 to be dried; After the humidity of the object 10 reached the set percentage value, the dehumidification fan 3-3 started to run, and the moisture was pumped into the heat exchanger 3-2 through the inner moisture pipe 3-1, and then the heat exchanger 3-2 The moisture sucked in is filtered, and the remaining heat is returned to the chamber body 1 again, and the moisture is treated and discharged from the external moisture discharge pipe 3-4.
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| CN108050772A (en) * | 2017-12-28 | 2018-05-18 | 宁夏鑫润源节能科技有限公司 | A kind of electromagnetic drying room |
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Granted publication date: 20180814 |