CN207721126U - Kneading device for processing baiyu snail tea - Google Patents

Abstract

The utility model relates to a white jade spiral shell tea processing is with rubbing device, including the frame, set up the dish of carrying in the frame and be located the section of thick bamboo of rubbing that carries a set top, it is equipped with the driver plate to carry a set bottom, be equipped with a plurality of interior tooth mouths on the driver plate, the driver plate bottom is equipped with the chassis, be equipped with recess and cavity on the chassis, be equipped with the driving disc in the cavity, be equipped with eccentric driving lever on the driving disc, the base bottom is equipped with the eccentric shaft, the eccentric shaft bottom is equipped with the spheroid, be equipped with L type upset piece in the second pivot of frame second rotating electrical machines, the inside ball chamber that is equipped with of upset piece, and be equipped with the gland between the eccentric shaft, the frame is equipped with P L C controller outward, rub a section of thick bamboo be equipped with rotary mechanism outward, rub a section of thick bamboo and be equipped with the pressure disk, the pressure disk is connected with elevating system, the utility model discloses novel structure is compact, reasonable in design, easily control can.

Description

A rolling device for processing white jade snail tea

technical field

The utility model relates to a rolling device for processing white jade snail tea, which belongs to the technical field of tea processing equipment.

Background technique

White jade snail, with its rich jasmine fragrance and fresh and tender tea base, has a strong floral fragrance and a mellow and fresh taste, which is favored by the majority of jasmine tea lovers. It is usually identified by looking, smelling, touching, and tasting, that is, looking at the shape, color, smelling the aroma, feeling the way, and tasting the soup; in addition to the factors of the tea raw materials themselves, an effective tea-making process will greatly affect the quality of the tea. , the traditional white jade snail tea processing technology is completed by: mainly shaking, stir-frying with both hands, so as to remove and shake; kneading: while shaking, while frying, while kneading, the leaf cells are broken and kneaded into curls As the moisture in the tea leaves decreases, cords are gradually formed, and manual operations are basically used. Due to the different levels of proficiency in manual tea making and the different degrees of rolling, the quality of tea batches cannot be guaranteed, and mass production cannot be guaranteed, especially for the tea leaves. The rolling process is used for the plasticity of tea leaves. Through rolling, it forms its tight and curved shape, and also affects the improvement of internal quality. It lays a good foundation for frying and drying, and properly destroys leaf tissue and material transformation.

The kneading machine in the prior art usually adopts a lotus seat structure, and a roller for placing tea leaves is set on the carrier plate. The roller drives the roller to rotate around the carrier plate through a tripod and a crank, and the pressure is controlled by the gland in the kneading barrel. To knead the tea leaves, because the carrier plate is fixed, and it is necessary to set up spiral stripes for turning the tea leaves in the kneading cylinder, it is very easy to get stuck in the tea leaves, so that the tea leaves cannot be fully and evenly kneaded, so that the parts of the same batch during machining operations The tea leaves have been over-kneaded, and some tea leaves have not been fully turned and stuck to the carrier plate and have not yet been shaped, so the automatic speed adjustment cannot be performed, thus limiting the automatic production efficiency and tea quality.

Utility model content

The purpose of this utility model is to aim at the defects of the prior art, to provide a rolling device for processing white jade snail tea, which has a compact structure, is easy to control, can prevent the tea leaves from sticking, fully turns and rolls the tea leaves, facilitates the adjustment of speed and weight, and improves the efficiency of automatic processing and tea shaping quality, thereby saving costs and improving the output of premium tea.

The utility model is achieved through the following technical solutions:

A kneading device for processing white snail tea, comprising a frame, a carrier plate arranged in the frame, and a kneading cylinder located on the top of the carrier plate, wherein a dial is arranged at the bottom of the carrier plate, and a dial is arranged on the dial There are a number of internal gear openings, a chassis is provided at the bottom of the dial, grooves and cavities are provided on the chassis, the grooves match the shape of the outer wall of the carrier, a transmission disc is provided in the cavity, and the transmission The disc is provided with an eccentric lever, and is connected with a first rotating shaft. The eccentric lever is used in conjunction with the inner gear opening. A base is provided at the bottom of the chassis. The first rotating shaft passes through the base, and a There is a first rotating electrical machine;

The bottom of the base is provided with an eccentric shaft, the bottom of the eccentric shaft is provided with a sphere, the frame is provided with a second rotating motor and two first cylinders symmetrically arranged on both sides of the second rotating motor, the second The rotating motor is provided with a second rotating shaft, and the second rotating shaft is provided with an overturning block. The overturning block has an L-shaped structure, and a ball cavity is arranged inside, and the shape of the ball cavity matches the outer wall of the sphere. The overturning block There is a gland between the eccentric shaft and the gland, the gland is provided with a flare, the first cylinder is provided with a first telescopic rod, the first telescopic rod is provided with a connecting rod, and the connecting rod has two There are universal couplings between the end and the first telescopic rod and the chassis;

The frame is provided with a PLC controller, and the PLC controller is electrically connected with the first rotating motor, the second rotating motor and the first cylinder, the kneading cylinder is provided with a rotating mechanism, and the kneading cylinder is provided with a The pressure plate is connected with a lifting mechanism.

The above-mentioned kneading device for processing white jade snail tea, wherein, a plurality of internal tooth openings are evenly spaced around the dial.

The above-mentioned kneading device for processing Baiyuluo tea, wherein, the top surface of the carrier plate is provided with several arc-shaped ribs, and the plurality of arc-shaped ribs are evenly spaced around the carrier plate.

The above-mentioned kneading device for processing Baiyuluo tea, wherein, sliders are provided on both sides of the chassis, guide columns are provided on both sides of the frame, slideways are provided on the guideposts, and slideways are arranged inside the slideways. There is an arc-shaped chute, and the end of the slider is arc-shaped, and is used in conjunction with the arc-shaped chute.

The above-mentioned kneading device for processing Baiyuluo tea, wherein, the kneading cylinder is provided with a convex ring, and the rotating mechanism includes a first column, a second column, a third column and a third column arranged in a triangle on the outside of the frame. A rotating electrical machine, a driving crank is provided on the first column, a third rotating shaft is provided between the driving crank and the third rotating electrical machine, a driven crank is provided on the second column and the third column, and the A first cross arm is rotatably connected between the driving crank, the driven crank and the convex ring;

The lifting mechanism includes a lifting rod, a second cross arm and a second cylinder, the second cylinder is located on the first cross arm on the driving crank, and is provided with a second telescopic rod, the second telescopic rod, the second telescopic rod The two cross arms, the lifting rod and the gland are connected vertically in sequence.

The beneficial effects of the utility model are:

The utility model has the advantages of novel and compact structure, reasonable design, convenient use and assembly, and can be automatically and conveniently controlled by the PLC controller, and the dial is driven by the eccentric lever and the inner tooth mouth to drive the sequential rotation of the carrier plate, and the second rotating motor Driven by the turning block and guided by the sliding block and the arc chute, driven by the two first cylinders, the carrier plate can be driven by the chassis to swing, changing the traditional fixed carrier plate structure, and avoiding the kneading in the kneading cylinder driven by the rotating mechanism. When the tea leaves are rotated, some arc-shaped convex ribs will cause tea sticks during the turning process, and the lifting mechanism will drive the gland to move up and down to exert pressure on the tea leaves, so as to follow the sequence of "slow, fast, slow" according to "light, heavy, light". Changes in pressure and decompression make the leaves knead into strips, fully turn and knead the tea leaves, improve the efficiency of automatic processing and the quality of tea shaping, thereby saving costs, improving the tightness of the ropes, curling in spirals, light yellow green, uniform, and jade at the bottom of the leaves. The output of white jade snail tea, which is white and has emerald green veins.

Description of drawings

Fig. 1 is the structural representation of the utility model.

Fig. 2 is a schematic diagram of the top view structure of the utility model.

Fig. 3 is a structural diagram of the cooperation between the eccentric driving rod and the inner tooth mouth of the utility model.

(In the figure, frame 1, carrying plate 2, kneading cylinder 3, dial 4, inner tooth mouth 5, chassis 6, groove 7, cavity 8, transmission plate 9, eccentric lever 10, first rotating shaft 11, Base 12, first rotating motor 13, eccentric shaft 14, sphere 15, second rotating motor 16, first cylinder 17, second rotating shaft 18, turning block 19, ball chamber 20, gland 21, flared mouth 22, first Telescopic rod 23, connecting rod 24, coupling 25, arc-shaped rib 26, slider 27, guide column 28, slideway 29, arc-shaped chute 30, PLC controller 31, rotating mechanism 32, pressure plate 33, Lifting mechanism 34, protruding ring 35, the first column 36, the second column 37, the 3rd column 38, the 3rd rotating motor 39, driving crank 40, the 3rd rotating shaft 41, driven crank 42, the first transverse arm 43, start Lifting rod 44, the second cross arm 45, the second cylinder 46, the second telescopic rod 47).

Detailed ways

Below in conjunction with accompanying drawing, the specific embodiment of the present utility model will be further described.

A kneading device for processing Baiyuluo tea, comprising a frame 1, a carrier plate 2 arranged in the frame 1, and a kneading cylinder 3 located on the top of the carrier plate 2, wherein a dial 4 is provided at the bottom of the carrier plate 2, The dial 4 is provided with a number of internal tooth openings 5, and a number of internal tooth openings 5 are evenly spaced around the dial 4. The bottom of the dial 4 is provided with a chassis 6, and the chassis 6 is provided with grooves 7 and Cavity 8, the groove 7 matches the shape of the outer wall of the carrier plate 2, the cavity 8 is provided with a transmission disc 9, the transmission disc 9 is provided with an eccentric lever 10, and is connected with a first rotating shaft 11, The eccentric lever 10 is used in conjunction with the internal tooth mouth 5, the bottom of the chassis 6 is provided with a base 12, the first rotating shaft 11 passes through the base 12, and a first rotating motor 13 is provided between the base 12;

The bottom of the base 12 is provided with an eccentric shaft 14, the bottom of the eccentric shaft 14 is provided with a sphere 15, and the frame 1 is provided with a second rotating motor 16 and two second rotating motors symmetrically arranged on both sides of the second rotating motor 16. A cylinder 17, the second rotating motor 16 is provided with a second rotating shaft 18, and the second rotating shaft 18 is provided with an overturning block 19, the overturning block 19 has an L-shaped structure, and a ball cavity 20 is provided inside, The ball cavity 20 is in shape with the outer wall of the sphere 15, a gland 21 is provided between the turning block 19 and the eccentric shaft 14, a flare 22 is provided on the gland 21, and a bellows 22 is provided on the first cylinder 17. The first telescopic rod 23, the first telescopic rod 23 is provided with a connecting rod 24, and the two ends of the connecting rod 24 are provided with a universal joint 25 between the first telescopic rod 23 and the chassis 6;

The top surface of the carrier plate 2 is provided with a plurality of arc-shaped ribs 26, and the plurality of arc-shaped ribs 26 are evenly spaced around the carrier plate 2, and the two sides of the chassis 6 are provided with sliders 27, and the two sides of the frame 1 Be provided with guide post 28, be provided with slideway 29 on described guide post 28, be provided with arc-shaped chute 30 in described slideway 29, described slide block 27 ends are arc-shaped, and with arc-shaped chute 30 With the use of;

The frame 1 is provided with a PLC controller 31, the PLC controller 31 is electrically connected with the first rotating motor 13, the second rotating motor 16 and the first cylinder 17, and the kneading cylinder 3 is provided with a rotating mechanism 32 , the kneading cylinder 3 is provided with a pressure plate 33, and the pressure plate 33 is connected with a lifting mechanism 34;

The kneading cylinder 3 is provided with a protruding ring 35, and the rotating mechanism 32 includes a first column 36, a second column 37, a third column 38 and a third rotating motor 39 arranged in a triangle on the outside of the frame 1. The first column 36 is provided with a driving crank 40, a third rotating shaft 41 is provided between the driving crank 40 and the third rotating motor 39, and a driven crank 42 is provided on the second column 37 and the third column 38. , the first cross arm 43 is rotatably connected between the driving crank 40, the driven crank 42 and the convex ring 35;

The lifting mechanism 34 includes a lifting rod 44, a second cross arm 45 and a second cylinder 46, the second cylinder 46 is located on the first cross arm 43 on the driving crank 40, and is provided with a second telescopic rod 47, The second telescopic rod, the second cross arm 45 , the lifting rod 44 and the gland 21 are vertically connected successively.

The mode of work of the present utility model is:

The second cylinder 46 is controlled by the PLC controller 31, and the lifting rod 44 on the second cross arm 45 is driven by the second telescopic rod to rise, and the green leaves after the greening are placed in the kneading cylinder 3, and the amount of each input is 100 kneading machine Knead 50-80% of the volume of the cylinder 3, then control the lifting rod 44 to drive the gland 21 to press down, press "light, heavy, light" to perform "slow, fast, slow" sequential pressure and decompression changes, and control the third The rotating motor 39 drives the third rotating shaft 41 to rotate, and the driving crank 40 rotates. Driven by the second transverse arm 45 and the driving crank 40, the kneading cylinder 3 is driven by the protruding ring 35 to rotate on the carrier plate 2, and the driven crank 42 and The first cross arm 43 on it acts as a support and a limiter, ensuring that the end of the stroke of the kneading cylinder 3 does not exceed the edge of the carrier plate 2. At this time, the tea leaves are continuously turned under the drive of several arc-shaped convex ribs 26;

At the same time, the first rotating motor 13 drives the dial 4 to rotate, so that the eccentric lever 10 is continuously matched with the inner tooth gap 5, and the carrier plate 2 is driven to rotate intermittently, and the second rotating shaft 18 is driven to rotate by the second rotating motor 16, so that the L-shaped The overturning block 19 drives the ball 15 in the ball cavity 20 to rotate, because the first telescopic rod 23 of the two second cylinders 46 is staggered to lift and drive the connecting rod 24 to pull both sides of the chassis 6, and the two sides of the chassis 6 are pulled between the slider 27 and the arc chute 30. Cooperate with the guidance, make the eccentric shaft 14 turn on the flared mouth 22, and the chassis 6 can drive the carrier plate 2 to swing, changing the structure of the traditional fixed carrier plate 2, and avoiding the rotation of the tea leaves in the kneading cylinder 3 when the rotating mechanism 32 drives it. Some arc-shaped convex ribs 26 produce tea sticks during the turning process, with a high degree of automation, which can fully turn and knead the tea leaves, improve the automatic processing efficiency and tea shaping quality, thereby saving costs and increasing the output of premium tea leaves.

The above is only a preferred embodiment of the utility model, but the scope of protection of the utility model is not limited thereto, and any person familiar with the technical field can easily think of Any changes or replacements should fall within the protection scope of the present utility model. Therefore, the protection scope of the present utility model should be based on the protection scope of the claims.

Claims (5)

1. a kind of white jade spiral shell tea processing twisting device, including rack, the load plate that is set in rack and at the top of load plate Cylinder is rubbed, it is characterized in that, the load plate bottom is equipped with driver plate, and the driver plate is equipped with several internal tooth mouths, and the driver plate bottom is equipped with Chassis, the chassis are equipped with groove and cavity, and the groove coordinates with load plate outer wall shape, and transmission is equipped in the cavity Disk, the drive plate is equipped with eccentric driving lever, and is connected with first rotating shaft, and the bias driving lever is used cooperatively with internal tooth mouth, institute It states tray bottom and is equipped with pedestal, the first rotating shaft passes through pedestal, and is equipped with the first electric rotating machine between pedestal；

The base bottom is equipped with eccentric shaft, and the eccentric shaft bottom is equipped with sphere, and the rack is equipped with the second electric rotating machine With positioned at symmetrically arranged two the first cylinders in the second electric rotating machine both sides, second electric rotating machine is equipped with the second shaft, Second shaft is equipped with flipping block, and the flipping block is of an L-shaped structure, and is internally provided with spherical cavity, outside the spherical cavity and sphere Wall shape coordinates, and gland is equipped between the flipping block and eccentric shaft, and the gland is equipped with flaring, is set on first cylinder There are the first telescopic rod, first telescopic rod to be equipped with connecting rod, be all provided between the connecting rod two end and the first telescopic rod and chassis There is Hooks coupling universal coupling；

The rack is externally provided with PLC controller, the PLC controller and the first electric rotating machine, the second electric rotating machine and the first gas Cylinder is electrically connected, and the cylinder of rubbing is externally provided with rotating mechanism, and described rub is equipped with platen in cylinder, the platen is connected with elevating mechanism.

2. a kind of white jade spiral shell tea processing twisting device as described in claim 1, it is characterized in that, several internal tooth mouths are around driver plate one All uniform intervals settings.

3. a kind of white jade spiral shell tea processing twisting device as described in claim 1, it is characterized in that, the load plate top surface is equipped with Several arc fins, several arc fins are around load plate uniform intervals setting in one week.

4. a kind of white jade spiral shell tea processing twisting device as described in claim 1, it is characterized in that, the chassis both sides, which are equipped with, to be slided Block, the rack both sides are equipped with guide post, and the guide post is equipped with slideway, arc chute, the cunning are equipped in the slideway Block end is arc, and is used cooperatively with arc chute.

5. a kind of white jade spiral shell tea processing twisting device as described in claim 1, it is characterized in that, the cylinder of rubbing is equipped with convex Ring, the rotating mechanism include the first column, the second column and the third column and the positioned at shell outside distribution triangular in shape Three electric rotating machines, first column are equipped with driving crank, and third is equipped between the driving crank and third electric rotating machine Shaft is equipped with driving crank on second column and third column, between the driving crank and driving crank and bulge loop It is rotatably connected the first transverse arm；

The elevating mechanism includes lifting lever, the second transverse arm and the second cylinder, and second cylinder is located on driving crank On one transverse arm, and it is equipped with the second telescopic rod, second telescopic rod, the second transverse arm, lifting lever and gland are vertically connected successively.