CN207716825U - A kind of dry-heat air furnace apparatus - Google Patents
A kind of dry-heat air furnace apparatus Download PDFInfo
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- CN207716825U CN207716825U CN201721804234.7U CN201721804234U CN207716825U CN 207716825 U CN207716825 U CN 207716825U CN 201721804234 U CN201721804234 U CN 201721804234U CN 207716825 U CN207716825 U CN 207716825U
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- 238000002485 combustion reaction Methods 0.000 claims abstract description 48
- 239000000779 smoke Substances 0.000 claims abstract description 43
- 239000000446 fuel Substances 0.000 claims abstract description 17
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims abstract description 15
- 239000003546 flue gas Substances 0.000 claims abstract description 15
- 239000000428 dust Substances 0.000 claims abstract description 10
- 238000005192 partition Methods 0.000 claims description 7
- 238000001035 drying Methods 0.000 claims description 4
- 238000009423 ventilation Methods 0.000 claims description 2
- 239000002956 ash Substances 0.000 description 7
- 238000003912 environmental pollution Methods 0.000 description 4
- 238000004140 cleaning Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000002028 Biomass Substances 0.000 description 2
- 235000002918 Fraxinus excelsior Nutrition 0.000 description 1
- 241000282414 Homo sapiens Species 0.000 description 1
- 238000012271 agricultural production Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
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Abstract
本实用新型公开了一种干燥热风炉设备,包括:燃料塔,其设置在热风炉的一端,内部下方设置有卸料口;燃烧炉,其通过输料管与所述燃料塔连接,所述燃烧炉内设置有多处纵向螺旋错开排列的进风口,其与设置在所述燃烧炉底部助燃风机连通;换热器,其设置在所述燃烧炉的一侧,包括高温侧导烟管和低温侧导烟管;其中,所述高温侧导烟管的上端口通过高温排烟管与燃烧炉的顶端出口连接,所述低温侧导烟管的上端口通过低温排烟管与除尘器连接;冷空气入口,其设置在所述换热器的上部,所述低温排烟管的外侧,能够导入冷空气,从低温烟气开始换热。燃烧炉的进风口纵向螺旋式错开排列,有助于燃料在燃烧炉内充分燃烧,提高资源利用率。
The utility model discloses a dry hot blast stove equipment, which comprises: a fuel tower, which is arranged at one end of the hot blast stove, and a discharge port is arranged at the bottom inside; a combustion furnace, which is connected with the fuel tower through a feeding pipe, and the The combustion furnace is provided with a plurality of air inlets arranged vertically and spirally in a staggered manner, which communicate with the combustion-supporting fan arranged at the bottom of the combustion furnace; Low-temperature side smoke guide pipe; wherein, the upper port of the high-temperature side smoke guide pipe is connected to the top outlet of the combustion furnace through a high-temperature smoke exhaust pipe, and the upper port of the low-temperature side smoke guide pipe is connected to a dust collector through a low-temperature smoke exhaust pipe The cold air inlet is arranged on the upper part of the heat exchanger, and the outside of the low-temperature exhaust pipe can introduce cold air to exchange heat from the low-temperature flue gas. The air inlets of the combustion furnace are vertically and spirally staggered, which helps the fuel to burn fully in the combustion furnace and improves resource utilization.
Description
技术领域technical field
本实用新型涉及一种干燥热风炉设备,属于热风炉技术领域。The utility model relates to a dry hot blast stove equipment, which belongs to the technical field of hot blast stoves.
背景技术Background technique
热风炉是现今工、农生产中重要热风源设备之一。无论是工业供暖还是干燥谷物生产过程都需要洁净的、低成本的热风源。The hot air stove is one of the important hot air source equipment in today's industrial and agricultural production. Whether industrial heating or dry grain production processes require clean, low-cost sources of hot air.
在传统化石能源(煤、石油等)日益枯竭、人类面临的环境污染日益加重的情况下,世界各国都在积极寻求发展可再生能源。我国是农业大国,每年有大量的可再生生物质能源,如果能利用好这些可再生的生物质燃料,就可有效地保护有限的自然资源并减少对环境的污染。With the depletion of traditional fossil energy (coal, oil, etc.) and the increasing environmental pollution faced by human beings, all countries in the world are actively seeking to develop renewable energy. my country is a large agricultural country, and there is a large amount of renewable biomass energy every year. If these renewable biomass fuels can be used well, limited natural resources can be effectively protected and environmental pollution can be reduced.
目前热风炉的种类很多,燃料、换热形式、炉体结构等各不相同。但是,在现有的热风炉设备上,冷空气分别经过热烟气的高低温段、低高温段、低中温段、高中温段、高高温段,最后经过低低段流出。换期间相对应的温差梯度波动太大,换热方式不科学。At present, there are many types of hot blast stoves, with different fuels, heat transfer forms, and furnace body structures. However, on the existing hot blast stove equipment, the cold air passes through the high and low temperature section, the low and high temperature section, the low and medium temperature section, the high and medium temperature section, and the high and high temperature section of the hot flue gas respectively, and finally flows out through the low and low section. During the exchange period, the corresponding temperature gradient fluctuates too much, and the heat exchange method is unscientific.
同时,现有干燥热风炉设备中燃烧炉的炉体结构以及进风口和进料口的布置不合理,导致燃烧不充分;燃烧炉外壁的散射的热量没有被利用好;换热器换热方式不科学,热效率低。At the same time, the structure of the furnace body and the arrangement of the air inlet and the feed port in the existing dry hot blast stove equipment are unreasonable, resulting in insufficient combustion; the scattered heat from the outer wall of the combustion furnace is not well utilized; Unscientific, low thermal efficiency.
实用新型内容Utility model content
本实用新型设计开发了一种干燥热风炉设备,能够克服现有热风炉燃烧不充分,在换热期间相对温差梯度波动大,效率低的问题。The utility model designs and develops a drying hot blast stove equipment, which can overcome the problems of insufficient combustion, large relative temperature gradient fluctuations and low efficiency during the heat exchange period of the existing hot blast stove.
本实用新型提供的技术方案为:The technical scheme provided by the utility model is:
一种干燥热风炉设备,包括:A dry hot blast furnace equipment, comprising:
燃料塔,其设置在热风炉设备的一端,内部下方设置有卸料口;The fuel tower is arranged at one end of the hot blast stove equipment, and a discharge port is arranged at the bottom of the interior;
燃烧炉,其通过输料管与所述燃料塔连接,所述燃烧炉上设置有多处纵向螺旋错开排列的进风口,其与设置在所述燃烧炉底部助燃风机连通;The combustion furnace is connected to the fuel tower through a feed pipe, and the combustion furnace is provided with a plurality of air inlets arranged longitudinally and spirally staggered, which communicate with the combustion-supporting fan arranged at the bottom of the combustion furnace;
换热器,其设置在所述燃烧炉的一侧,包括高温侧导烟管和低温侧导烟管;其中,所述高温侧导烟管的上端口通过高温排烟管与燃烧炉的顶端出口连接,所述低温侧导烟管的上端口通过低温排烟管与除尘器连接;A heat exchanger, which is arranged on one side of the combustion furnace, includes a high-temperature side smoke guide pipe and a low-temperature side smoke guide pipe; wherein, the upper port of the high-temperature side smoke guide pipe passes through the high-temperature smoke exhaust pipe and the top of the combustion furnace The outlet is connected, and the upper port of the low-temperature side smoke pipe is connected to the dust collector through the low-temperature smoke exhaust pipe;
冷空气入口,其设置在所述换热器的上部,所述低温排烟管的外侧,能够导入冷空气,从低温烟气开始换热。The cold air inlet is arranged on the upper part of the heat exchanger, and the outside of the low-temperature exhaust pipe can introduce cold air to exchange heat from the low-temperature flue gas.
优选的是,所述卸料口通过气力输送装置与所述输料管的一端连接。Preferably, the discharge port is connected to one end of the delivery pipe through a pneumatic conveying device.
优选的是,所述输料管的另一端与所述燃烧炉的进料口连接,所述进料口的位置低于最高的所述进风口,保证燃料的充分燃烧。Preferably, the other end of the feed pipe is connected to the feed inlet of the combustion furnace, and the feed inlet is located lower than the highest air inlet to ensure sufficient combustion of the fuel.
优选的是,所述高温侧导烟管和低温侧导烟管的两端分别固定有上固定板和下固定板上,并且两组烟管的中间设有隔板。Preferably, the two ends of the high-temperature side smoke guide pipe and the low-temperature side smoke guide pipe are respectively fixed with an upper fixing plate and a lower fixing plate, and a partition is provided between the two groups of smoke pipes.
优选的是,所述低温烟气换热要经过换热通道,包括:所述上固定板、所述下固定板、所述隔板以及设置在两组烟管外部的四组弧形导流板。Preferably, the heat exchange of the low-temperature flue gas passes through the heat exchange channel, including: the upper fixing plate, the lower fixing plate, the partition plate and four sets of arc guides arranged outside the two sets of smoke pipes plate.
优选的是,所述燃烧炉和所述换热器设置在所述热风炉设备的壳体内部。Preferably, the combustion furnace and the heat exchanger are arranged inside the casing of the hot blast stove equipment.
优选的是,所述热风炉设备的壳体顶部开设有多个通风口。Preferably, the top of the casing of the hot blast stove equipment is provided with a plurality of ventilation openings.
优选的是,所述进风口与所述燃烧炉的炉壁水平相切。Preferably, the air inlet is horizontally tangent to the furnace wall of the combustion furnace.
优选的是,所述换热器的下方设置有集灰室。Preferably, a dust collection chamber is provided below the heat exchanger.
优选的是,所述集灰室包括:所述下固定板、位于所述下固定板下方的烟气导流板以及热风炉设备的壳体。Preferably, the ash collection chamber includes: the lower fixing plate, a flue gas deflector located below the lower fixing plate, and a shell of the hot blast stove equipment.
本实用新型所述的有益效果:燃烧炉的进风口纵向螺旋式错开排列,有助于燃料在燃烧炉内充分燃烧,提高资源利用率;助燃风机布置在燃烧炉之外,设备外壳之内,一方面降低燃烧炉外壁的温度,另一方面利用了燃烧炉外壁散射的热量。The beneficial effects described in the utility model: the air inlets of the combustion furnace are vertically and spirally staggered, which helps the fuel to be fully burned in the combustion furnace and improves the utilization rate of resources; the combustion-supporting fan is arranged outside the combustion furnace and inside the equipment shell, On the one hand, the temperature of the outer wall of the combustion furnace is reduced, and on the other hand, the heat scattered by the outer wall of the combustion furnace is utilized.
两组烟管与隔板和外壳组成冷空气的流动通道,冷空气从换热器的低温侧烟管一侧进入流动通道,热空气从高温侧烟管一侧流出,流动方向与烟气的流动方向相反,提高了换热效率;集灰室设在两组烟管正下方,方便清理;烟气最后设有除尘器,有效降低环境污染。Two sets of smoke pipes, baffles and casings form a flow channel for cold air. Cold air enters the flow channel from the side of the low-temperature side of the heat exchanger, and hot air flows out from the side of the high-temperature side of the smoke tube. The flow direction is the same as that of the flue gas. The flow direction is opposite, which improves the heat exchange efficiency; the ash collection chamber is located directly under the two sets of smoke pipes, which is convenient for cleaning; the flue gas is equipped with a dust collector at the end to effectively reduce environmental pollution.
本热风炉设备布局合理,易于实现自动化,燃料燃烧充分,换热器换热方式科学,换热效率高,增加了除尘器,环境污染小。The equipment layout of the hot blast stove is reasonable, easy to realize automation, fuel combustion is sufficient, the heat exchange method of the heat exchanger is scientific, the heat exchange efficiency is high, the dust collector is added, and the environmental pollution is small.
附图说明Description of drawings
图1为本实用新型所述的干燥热风炉设备的结构示意图。Fig. 1 is a schematic structural view of the dry hot stove equipment described in the present invention.
图2为本实用新型所述的干燥热风炉的俯视图。Fig. 2 is a top view of the dry hot blast stove described in the utility model.
图3为本实用新型所述的燃烧炉的结构示意图。Fig. 3 is a schematic structural view of the combustion furnace described in the present invention.
图4为本实用新型所述的燃烧炉的俯视图。Fig. 4 is a top view of the combustion furnace described in the utility model.
图5为本实用新型所述的换热器的结构示意图。Fig. 5 is a structural schematic diagram of the heat exchanger described in the present invention.
图6为本实用新型所述的换热器的俯视图。Fig. 6 is a top view of the heat exchanger described in the present invention.
具体实施方式Detailed ways
下面结合附图对本实用新型做进一步的详细说明,以令本领域技术人员参照说明书文字能够据以实施。The utility model will be described in further detail below in conjunction with the accompanying drawings, so that those skilled in the art can implement it by referring to the description.
如图1-6所示,本实用新型提供一种干燥热风炉设备,包括:燃料塔1、燃烧炉2、换热器4和除尘器7。As shown in Figures 1-6, the utility model provides a dry hot stove equipment, including: a fuel tower 1, a combustion furnace 2, a heat exchanger 4 and a dust collector 7.
燃料塔1设置在热风炉设备的一端,内部下方设置有卸料口11,气力输送装置12设置卸料口11的下方,位于燃料塔1的底部;输料管13的一端与气力输送装置12连接,另一端与燃烧炉2的进料口21连接,卸料口11通过气力输送装置12将物料输送到燃烧炉2中。The fuel tower 1 is arranged at one end of the hot blast stove equipment, and a discharge port 11 is provided at the bottom of the interior, and the pneumatic conveying device 12 is provided below the discharge port 11 and is located at the bottom of the fuel tower 1; one end of the feed pipe 13 is connected to the pneumatic conveying device 12 The other end is connected to the feed port 21 of the combustion furnace 2, and the discharge port 11 transports the material to the combustion furnace 2 through the pneumatic conveying device 12.
第一助燃风机225和第二助燃风机226设置在燃烧炉的外部两侧,位于热风炉设备壳体内部。燃烧炉2上设置有多处纵向螺旋式错开排列的进风口,包括第一进风口221、第二进风口222、第三进风口223、第四进风口224,其中第一进风口221和第三进风口223与第一助燃风机225连通,第二进风口222和第四进风口224与第二助燃风机225连通,各个进风口与燃烧炉2 的炉壁水平相切,能够在燃烧炉2内部形成稳定的悬浮气流。221为最高的进风口,221的位置高于进料口21,保证燃料的充分燃烧,燃烧后的烟气通过燃烧炉的顶端出口23进入高温排烟管3,燃烧后的灰烬经由清灰装置24 排出。The first combustion-supporting blower 225 and the second combustion-supporting blower 226 are arranged on both sides outside the combustion furnace, and are located inside the shell of the hot blast stove equipment. The combustion furnace 2 is provided with a plurality of vertically spirally staggered air inlets, including a first air inlet 221, a second air inlet 222, a third air inlet 223, and a fourth air inlet 224, wherein the first air inlet 221 and the second air inlet Three air inlets 223 are communicated with the first combustion-supporting fan 225, and the second air inlet 222 and the fourth air inlet 224 are communicated with the second combustion-supporting fan 225. A stable suspended airflow is formed inside. 221 is the highest air inlet, and the position of 221 is higher than the feed inlet 21 to ensure the full combustion of the fuel. The flue gas after combustion enters the high-temperature exhaust pipe 3 through the top outlet 23 of the combustion furnace, and the burned ashes pass through the ash cleaning device 24 discharge.
换热器4设置在燃烧炉的一侧,与燃烧炉2共同位于热风炉设备的壳体内部,燃烧炉2顶部以上的设备外壳上开有多个通风口。换热器4包括两组直立导烟管,分别是高温侧导烟管41和低温侧导烟管44,高温侧导烟管41 的上端口411通过高温排烟管3与燃烧炉的顶端出口23连接;低温侧导烟管的上端口441通过低温排烟管6与除尘器7连接,换热器的两组烟管两端分别固定有上固定板43和下固定板47上,两组烟管的中间设有隔板42。The heat exchanger 4 is arranged on one side of the combustion furnace, and is co-located with the combustion furnace 2 inside the shell of the hot blast stove equipment, and the equipment shell above the top of the combustion furnace 2 has a plurality of vents. The heat exchanger 4 includes two sets of upright smoke guide pipes, namely the high-temperature side smoke guide pipe 41 and the low-temperature side smoke guide pipe 44. The upper port 411 of the high-temperature side smoke guide pipe 41 passes through the high-temperature smoke exhaust pipe 3 and the top outlet of the combustion furnace. 23 connection; the upper port 441 of the low-temperature side smoke guide pipe is connected to the dust collector 7 through the low-temperature smoke exhaust pipe 6, and the two ends of the two sets of smoke pipes of the heat exchanger are respectively fixed on the upper fixing plate 43 and the lower fixing plate 47. A partition 42 is arranged in the middle of the smoke pipe.
换热器4的下方设置有集灰室45,集灰室45是包括下固定板47、设置在下固定板下方的烟气导流板451和设备外壳5,三者共同组成了封闭腔室。集灰室45的设有清灰口46,通过清灰口46对集灰室45进行定期清理。The ash collection chamber 45 is arranged below the heat exchanger 4, and the ash collection chamber 45 includes a lower fixing plate 47, a flue gas deflector 451 arranged below the lower fixing plate, and an equipment casing 5, and the three together form a closed chamber. The ash-collecting chamber 45 is provided with a soot-cleaning port 46 through which the ash-collecting chamber 45 is cleaned regularly.
燃烧炉2中排出的高温烟气分别流经高温排烟管3、高温侧导烟管41、集灰室45、低温侧导烟管44和低温排烟管6,形成一个“U”形通道,最后经过除尘器7处理后,排入大气。The high-temperature flue gas discharged from the combustion furnace 2 flows through the high-temperature smoke exhaust pipe 3, the high-temperature side smoke guide pipe 41, the ash collection chamber 45, the low-temperature side smoke guide pipe 44 and the low-temperature smoke exhaust pipe 6, forming a "U"-shaped channel , and finally discharged into the atmosphere after being treated by the dust collector 7.
上固定板43、下固定板47、隔板42、四组弧形导流板49以及设备外壳 5组成了冷空气的流动通道,冷空气从位于低温侧导烟管44上部的冷空气入口8进去,沿着设定在换热器内部的隔板42,从位于高温侧导烟管41上部的热空气出口48流出。冷空气从低温烟气开始换热,逆着烟气的流动轨迹,逐步进行换热,提高换热效率。The upper fixed plate 43, the lower fixed plate 47, the partition 42, four groups of arc deflectors 49 and the equipment casing 5 form the flow channel of the cold air, and the cold air flows from the cold air inlet 8 on the top of the low-temperature side smoke guide pipe 44. It goes in and flows out from the hot air outlet 48 on the upper part of the high-temperature side smoke guide pipe 41 along the partition plate 42 set inside the heat exchanger. The cold air starts to exchange heat from the low-temperature flue gas, and gradually conducts heat exchange against the flow path of the flue gas to improve the heat exchange efficiency.
尽管本实用新型的实施方案已公开如上,但其并不仅仅限于说明书和实施方式中所列运用,它完全可以被适用于各种适合本实用新型的领域,对于熟悉本领域的人员而言,可容易地实现另外的修改,因此在不背离权利要求及等同范围所限定的一般概念下,本实用新型并不限于特定的细节和这里示出与描述的图例。Although the embodiment of the present utility model has been disclosed as above, it is not limited to the use listed in the description and the implementation, and it can be applied to various fields suitable for the present utility model. For those familiar with the art, Further modifications can be readily effected, so the invention is not limited to the specific details and examples shown and described herein without departing from the general concept defined by the claims and their equivalents.
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Cited By (1)
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CN107940979A (en) * | 2017-12-21 | 2018-04-20 | 吉林大学 | A kind of dry-heat air furnace apparatus and its control method |
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CN107940979A (en) * | 2017-12-21 | 2018-04-20 | 吉林大学 | A kind of dry-heat air furnace apparatus and its control method |
CN107940979B (en) * | 2017-12-21 | 2023-05-19 | 吉林大学 | Drying hot blast stove equipment and control method thereof |
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