CN207710705U - A kind of valve pocket and Cartridge inserted valve integrated block disassembling fixture - Google Patents

A kind of valve pocket and Cartridge inserted valve integrated block disassembling fixture Download PDF

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Publication number
CN207710705U
CN207710705U CN201721418187.2U CN201721418187U CN207710705U CN 207710705 U CN207710705 U CN 207710705U CN 201721418187 U CN201721418187 U CN 201721418187U CN 207710705 U CN207710705 U CN 207710705U
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China
Prior art keywords
valve
cover board
cartridge inserted
integrated block
sealing ring
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Expired - Fee Related
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CN201721418187.2U
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Chinese (zh)
Inventor
姚静
董兆胜
蒋东廷
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Yanshan University
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Yanshan University
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Abstract

本实用新型提供了一种阀套与插装阀块拆卸工装,主要包括先导阀(1)、止动螺钉(2)、内六角圆柱头螺栓(3)、盖板(4)、插装阀块(5)、第一密封圈(6)、阀套(7)和第二密封圈(8)。所述盖板(4)上设有止动螺钉安装孔(42)用于安装止动螺钉(2),止动螺钉(2)对角设置,用于限制内六角圆柱头螺栓(3)相对盖板(4)的轴向移动,在内六角圆柱头螺栓(3)拧松的同时实现阀套(7)与插装阀块(5)的分离,避免了在阀套(7)与插装阀块(5)拆卸过程中因施力不均造成的阀套(7)与插装孔(51)卡死现象,简单省力,能够提高拆卸、维修效率并且不会对插装阀和插装阀块(5)产生损坏。

The utility model provides a tool for disassembling a valve sleeve and a cartridge valve block, which mainly includes a pilot valve (1), a stop screw (2), a hexagon socket head bolt (3), a cover plate (4), and a cartridge valve Block (5), first sealing ring (6), valve sleeve (7) and second sealing ring (8). The cover plate (4) is provided with a stop screw mounting hole (42) for installing the stop screw (2), and the stop screw (2) is arranged diagonally to limit the relative The axial movement of the cover plate (4) realizes the separation of the valve sleeve (7) and the cartridge valve block (5) while the hexagon socket head bolt (3) is loosened, avoiding the The valve sleeve (7) and the insertion hole (51) are stuck due to uneven force during the disassembly process of the valve assembly (5), which is simple and labor-saving, can improve the efficiency of disassembly and maintenance, and will not cause damage to the cartridge valve and the insertion hole. The valve block (5) is damaged.

Description

一种阀套与插装阀块拆卸工装Disassembly tooling for valve sleeve and cartridge valve block

技术领域technical field

本实用新型涉及一种精密零件的拆卸工装,尤其涉及一种阀套与插装阀块拆卸工装。The utility model relates to a dismantling tool for precision parts, in particular to a dismantling tool for a valve sleeve and a cartridge valve block.

背景技术Background technique

国家的快速发展离不开机械工业的支持,其中液压技术在工业机械,工程机械,航空航天,海洋开发工程等领域发挥着巨大的作用,而插装阀又是十分关键的液压元件。对于传统插装阀,特别是阀套与盖板连接的一体式插装阀,在将阀套拆离插装阀块过程中,由于密封圈变形量较大或阀套与插装孔配合间隙过小等原因,拆卸十分困难,不仅浪费人力物力,而且还会拆卸不当使插装阀盖板和插装阀块的表面产生不同程度的划伤,影响插装阀的正常使用,造成经济损失。The rapid development of the country is inseparable from the support of the machinery industry. Among them, hydraulic technology plays a huge role in the fields of industrial machinery, engineering machinery, aerospace, marine development engineering, etc., and cartridge valves are very critical hydraulic components. For traditional cartridge valves, especially one-piece cartridge valves where the valve sleeve is connected to the cover plate, during the process of detaching the valve sleeve from the cartridge valve block, due to the large deformation of the sealing ring or the matching gap between the valve sleeve and the insertion hole It is very difficult to disassemble due to reasons such as being too small, which not only wastes manpower and material resources, but also causes scratches to varying degrees on the surface of the cartridge valve cover plate and the cartridge valve block due to improper disassembly, affecting the normal use of the cartridge valve and causing economic losses. .

实用新型内容Utility model content

本实用新型的目的在于解决现有技术存在的上述问题,提供一种能提高产品拆卸、维修效率且简单可靠的阀套与插装阀块拆卸工装。The purpose of the utility model is to solve the above-mentioned problems existing in the prior art, and to provide a simple and reliable valve sleeve and cartridge valve block disassembly tool that can improve product disassembly and maintenance efficiency.

本实用新型的目的是由以下技术方案予以实现的:一种阀套与插装阀块拆卸工装,主要包括:先导阀1、止动螺钉2、内六角圆柱头螺栓3、盖板4、插装阀块5、第一密封圈6、阀套7和第二密封圈8;所述先导阀1、盖板4、阀套7、第一密封圈6和第二密封圈8装配后被装入插装阀块5中,阀套7与插装阀块5的插装孔51之间为间隙配合,并通过第一密封圈6和第二密封圈8实现径向密封,其中盖板4设有四个螺栓孔41,均匀布置,内六角圆柱头螺栓3穿过螺栓孔41后与插装阀块5连接,使盖板4下端面与插装阀块5上端面紧密接触。The purpose of this utility model is achieved by the following technical solutions: a valve sleeve and cartridge valve block disassembly tooling, mainly including: pilot valve 1, stop screw 2, hexagon socket head bolt 3, cover plate 4, insert Install the valve block 5, the first seal ring 6, the valve sleeve 7 and the second seal ring 8; the pilot valve 1, the cover plate 4, the valve sleeve 7, the first seal ring 6 and the second seal ring 8 are installed after assembly Inserted into the plug-in valve block 5, the valve sleeve 7 and the insertion hole 51 of the plug-in valve block 5 are clearance fit, and the radial seal is realized by the first sealing ring 6 and the second sealing ring 8, wherein the cover plate 4 There are four bolt holes 41 arranged evenly. The hexagon socket head bolts 3 pass through the bolt holes 41 and are connected with the cartridge valve block 5 so that the lower end surface of the cover plate 4 is in close contact with the upper end surface of the cartridge valve block 5 .

优选的,所述盖板4上设有止动螺钉安装孔42,其靠近盖板4表面处设有内螺纹421,内部为光孔422,轴线与盖板4表面垂直,且与盖板4的螺栓孔41轴线有一定距离,该距离以保证止动螺钉2安装后置于内六角圆柱头螺栓 3之上,和内六角圆柱头螺栓3上表面之间有较小间隙并且不影响内六角扳手拆卸内六角圆柱头螺栓3为准,安装孔个数为2个,对角设置。Preferably, the cover plate 4 is provided with a stop screw mounting hole 42, which is provided with an internal thread 421 close to the surface of the cover plate 4, and the inside is a light hole 422, the axis is perpendicular to the surface of the cover plate 4, and is aligned with the surface of the cover plate 4. There is a certain distance from the axis of the bolt hole 41, which is to ensure that the stop screw 2 is placed on the hexagon socket head bolt 3 after installation, and there is a small gap between the upper surface of the hexagon socket head bolt 3 and does not affect the inner hexagon Use a wrench to remove hexagon socket head cap bolts 3 as the standard, and the number of mounting holes is 2, which are arranged diagonally.

优选的,所述止动螺钉2装入止动螺钉安装孔42中,其尾部设有外螺纹22,头部为光杆23,尾部端面处设有一字槽21。Preferably, the stop screw 2 is installed in the stop screw installation hole 42 , the tail is provided with an external thread 22 , the head is a polished rod 23 , and the end face of the tail is provided with a slot 21 .

本实用新型的有益效果是:本实用新型利用两对角设置的止动螺栓2 限制内六角圆柱头螺栓3相对盖板4的轴向移动,最终在内六角圆柱头螺栓3 拧松的同时实现阀套7与插装阀块5的分离,避免了在阀套7与插装阀块5拆卸过程中因施力不均造成的阀套7与插装孔51卡死现象,简单省力,能够提高拆卸、维修效率并且不会对插装阀和插装阀块5产生损坏。The beneficial effects of the utility model are: the utility model utilizes two oppositely arranged stop bolts 2 to limit the axial movement of the hexagon socket head bolt 3 relative to the cover plate 4, and finally achieves the same time when the socket socket head bolt 3 is loosened. The separation of the valve sleeve 7 and the cartridge valve block 5 avoids the jamming phenomenon of the valve sleeve 7 and the insertion hole 51 caused by uneven application of force during the disassembly process of the valve sleeve 7 and the cartridge valve block 5, which is simple and labor-saving, and can The efficiency of disassembly and maintenance is improved, and the cartridge valve and the cartridge valve block 5 will not be damaged.

附图说明Description of drawings

图1为本实用新型用于插装阀阀套与插装阀块拆卸工装的使用状态剖视图;Fig. 1 is a cross-sectional view of the utility model used for disassembling the cartridge valve sleeve and the cartridge valve block in use;

图2为本实用新型用于插装阀阀套与插装阀块拆卸工装的使用状态俯视图;Fig. 2 is a top view of the usage state of the utility model for disassembling the cartridge valve sleeve and the cartridge valve block;

其中,1、先导阀2、止动螺钉21、止动螺栓一字槽22、止动螺钉外螺纹23、止动螺钉光杆3、内六角圆柱头螺栓4、盖板41、盖板螺栓孔42、盖板止动螺钉安装孔421、盖板止动螺钉安装孔内螺纹422、盖板止动螺钉安装孔光孔5、插装阀块51、插装孔52、插装阀块第一流道53、插装阀块第二流道6、第一密封圈7、阀套8、第二密封圈Among them, 1. Pilot valve 2, stop screw 21, stop bolt slot 22, stop screw external thread 23, stop screw polished rod 3, hexagon socket head bolt 4, cover plate 41, cover plate bolt hole 42 , Cover plate stop screw mounting hole 421, Cover plate stop screw mounting hole internal thread 422, Cover plate stop screw mounting hole Light hole 5, Cartridge valve block 51, Insertion hole 52, Cartridge valve block first flow channel 53. Cartridge valve block second flow channel 6, first sealing ring 7, valve sleeve 8, second sealing ring

具体实施方式Detailed ways

下面结合具体实例,阐述本实用新型的具体实施方式。Below in conjunction with specific examples, set forth the specific implementation manner of the present utility model.

参阅图1至图2,一种阀套与插装阀块拆卸工装,其安装过程如下:首先,将先导阀1、盖板4、阀套7、第一密封圈6和第二密封圈8装配后装入插装阀块5的插装孔51中,该过程中、第一密封圈6和第二密封圈8受挤压变形。然后,将内六角圆柱头螺栓3插入盖板4螺栓41孔中,并拧紧。最后,拧入止动螺钉2,使其尾部端面陷入盖板4表面1mm左右。Referring to Figure 1 to Figure 2, a valve sleeve and cartridge valve block disassembly tooling, the installation process is as follows: first, the pilot valve 1, cover plate 4, valve sleeve 7, first sealing ring 6 and second sealing ring 8 After assembly, it is inserted into the insertion hole 51 of the cartridge valve block 5, and during this process, the first sealing ring 6 and the second sealing ring 8 are deformed by extrusion. Then, insert the hexagon socket head bolt 3 into the hole of the bolt 41 of the cover plate 4 and tighten it. Finally, screw in the stop screw 2 so that the end surface of its tail sinks into the surface of the cover plate 4 by about 1 mm.

其拆卸过程如下:首先,拧松顶部没有止动螺钉2的两颗内六角圆柱头螺栓3。其次,同时或逐渐交替拧松顶部有止动螺钉2的两颗内六角圆柱头螺栓3,由于止动螺钉5限制了内六角螺栓3与盖板4之间的相对运动,插装阀装配体将会同时上升,实现阀套7与插装阀块5的拆卸过程。The disassembly process is as follows: First, unscrew the two hexagon socket head cap bolts 3 that do not have stop screws 2 on the top. Secondly, simultaneously or gradually loosen the two hexagon socket head bolts 3 with stop screws 2 on the top, since the stop screws 5 limit the relative movement between the hexagon socket bolts 3 and the cover plate 4, the cartridge valve assembly Will rise simultaneously to realize the dismounting process of valve sleeve 7 and cartridge valve block 5.

以上所述的实施例仅仅是对本实用新型的优选实施方式进行描述,并非对本实用新型的范围进行限定,在不脱离本实用新型设计精神的前提下,本领域普通技术人员对本实用新型的技术方案做出的各种变形和改进,均应落入本实用新型权利要求书确定的保护范围内。The above-mentioned embodiments are only described to the preferred implementation of the utility model, and are not limited to the scope of the utility model. Various modifications and improvements made should fall within the scope of protection determined by the claims of the utility model.

本实用新型未涉及部分均与现有技术相同或可采用现有技术加以实现。The parts not involved in the utility model are all the same as the prior art or can be realized by adopting the prior art.

Claims (3)

1. a kind of valve pocket and Cartridge inserted valve integrated block disassembling fixture, include mainly:Pilot valve (1), limit screw (2), interior hexagonal cylindrical head Bolt (3), cover board (4), Cartridge inserted valve integrated block (5), the first sealing ring (6), valve pocket (7) and the second sealing ring (8);The pilot valve (1), it is loaded into Cartridge inserted valve integrated block (5) after cover board (4), valve pocket (7), the first sealing ring (6) and the second sealing ring (8) assembly, Cover plate (4) is set there are four bolt hole (41), is evenly arranged, interior six point cylindrical head bolt (3) pass through bolt hole (41) afterwards with insert It fills valve block (5) to connect, cover board (4) lower face is made to be in close contact with Cartridge inserted valve integrated block (5) upper surface.
2. a kind of valve pocket according to claim 1 and Cartridge inserted valve integrated block disassembling fixture, it is characterised in that:Cover board (4) is equipped with Limit screw (2) mounting hole (42), is equipped with internal thread (421) at cover board (4) surface, and inside is unthreaded hole (422), axis It is vertical with cover board (4) surface, and have certain distance with bolt hole (41) axis of cover board (4), the distance is to ensure limit screw (2) installation be placed on interior six point cylindrical head bolt (3) have between interior six point cylindrical head bolt (3) upper surface it is smaller between It gap and does not influence in allen wrench dismounting subject to six point cylindrical head bolt (3), mounting hole number is 2, diagonal to be arranged.
3. a kind of valve pocket according to claim 1 and Cartridge inserted valve integrated block disassembling fixture, it is characterised in that:The limit screw (2) it is that tail portion is equipped with external screw thread (22), head is polished rod (23), and flat recess (21) is equipped at tail end face.
CN201721418187.2U 2017-10-31 2017-10-31 A kind of valve pocket and Cartridge inserted valve integrated block disassembling fixture Expired - Fee Related CN207710705U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201721418187.2U CN207710705U (en) 2017-10-31 2017-10-31 A kind of valve pocket and Cartridge inserted valve integrated block disassembling fixture

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201721418187.2U CN207710705U (en) 2017-10-31 2017-10-31 A kind of valve pocket and Cartridge inserted valve integrated block disassembling fixture

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109931306A (en) * 2019-04-02 2019-06-25 哈工新欧(岳阳)测控装备有限公司 A kind of inserted valve hydraulic withdrawal system

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109931306A (en) * 2019-04-02 2019-06-25 哈工新欧(岳阳)测控装备有限公司 A kind of inserted valve hydraulic withdrawal system

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CF01 Termination of patent right due to non-payment of annual fee
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Granted publication date: 20180810

Termination date: 20191031