CN207706752U - 一种农用秸秆粉碎装置 - Google Patents
一种农用秸秆粉碎装置 Download PDFInfo
- Publication number
- CN207706752U CN207706752U CN201721577826.XU CN201721577826U CN207706752U CN 207706752 U CN207706752 U CN 207706752U CN 201721577826 U CN201721577826 U CN 201721577826U CN 207706752 U CN207706752 U CN 207706752U
- Authority
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- Prior art keywords
- level
- grinding device
- shell
- discharging
- pulverizing chamber
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- 239000000463 material Substances 0.000 claims abstract description 44
- 238000007599 discharging Methods 0.000 claims abstract description 34
- 238000010298 pulverizing process Methods 0.000 claims abstract description 28
- 238000005192 partition Methods 0.000 claims abstract description 21
- 241000196435 Prunus domestica subsp. insititia Species 0.000 claims abstract description 11
- 238000001035 drying Methods 0.000 claims description 33
- 238000001914 filtration Methods 0.000 claims description 12
- 238000000605 extraction Methods 0.000 claims description 10
- 238000003825 pressing Methods 0.000 claims description 9
- 239000011230 binding agent Substances 0.000 claims description 3
- 238000003466 welding Methods 0.000 claims description 2
- 238000003306 harvesting Methods 0.000 abstract description 5
- 238000010586 diagram Methods 0.000 description 3
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- 239000000428 dust Substances 0.000 description 2
- 235000013312 flour Nutrition 0.000 description 2
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- OYPRJOBELJOOCE-UHFFFAOYSA-N calcium Chemical compound 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[Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 235000013339 cereals Nutrition 0.000 description 1
- 235000005822 corn Nutrition 0.000 description 1
- 235000005824 corn Nutrition 0.000 description 1
- 235000013325 dietary fiber Nutrition 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 229920005610 lignin Polymers 0.000 description 1
- 244000144972 livestock Species 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N magnesium Chemical compound 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[Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 239000005416 organic matter Substances 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N phosphorus Chemical compound 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Abstract
本实用新型涉及农业机械技术领域，具体为一种农用秸秆粉碎装置，包括粉碎箱体、进料装置和卸料装置；粉碎箱体两侧分别加工有进料口和出料口，进料口与进料装置连接，出料口与卸料装置连接，粉碎箱体内设置有一组下料隔板，下料隔板中间加工有一组漏料孔，漏料孔内设置有漏料装置，下料隔板上方为一级粉碎室，下料隔板下方为二级粉碎室，一级粉碎室内部设置有一级粉碎装置，二级粉碎室内设置有二级粉碎装置，一级粉碎室与进料装置连接，二级粉碎室与卸料装置连接；本实用新型收获完成后的秸秆通过粉碎箱体内的一级粉碎装置和二级粉碎装置将秸秆完全粉碎，粉碎后通过卸料装置卸出，完成秸秆的初步加工，能够符合秸秆二次加工的要求。
Description
一种农用秸秆粉碎装置
技术领域
[0001]本实用新型涉及农业机械技术领域，尤其涉及一种农用秸秆粉碎装置。
背景技术
[0002]秸秆是成熟农作物茎叶（穗)部分的总称。通常指小麦、水稻、玉米、薯类、油菜、棉 花、甘蔗和其它农作物(通常为粗粮)在收获籽实后的剩余部分。农作物光合作用的产物有 一半以上存在于秸杆中，秸秆富含氮、磷、钾、钙、镁和有机质等，是一种具有多用途的可再 生的生物资源，秸秆也是一种粗饲料。特点是粗纤维含量高(30%-40%)，并含有木质素等。 木质素纤维素虽不能为猪、鸡所利用，但却能被反刍动物牛、羊等牲畜吸收和利用；
[0003]目前的秸杆再利用技术已经非常成熟，但是收获完成的秸秆很难直接作为回收 用，而秸秆回收厂家一般不愿意自己再加工，浪费生产成本，而农民则没有大型粉碎秸杆的 设备，通常选择集体焚烧或人工粉碎，集体焚烧污染环境，人工粉碎费时费力。
发明内容
[0004] 本实用新型克服了上述现有技术的不足，提供了一种农用秸秆粉碎装置。本实用 新型在将收获完成后的秸秆通过粉碎箱体内的一级粉碎装置和二级粉碎装置将秸秆完全 粉碎，粉碎后通过卸料装置卸出，完成秸杆的初步加工，能够符合秸秆二次加工的要求。
[0005] 本实用新型的技术方案：
[0006] —种农用秸秆粉碎装置，包括粉碎箱体、进料装置和卸料装置;所述粉碎箱体两侧 分别加工有进料口和出料口，所述进料口与所述进料装置连接，所述出料口与所述卸料装 置连接，所述粉碎箱体内设置有一组下料隔板，所述下料隔板中间加工有一组漏料孔，所述 漏料孔内设置有漏料装置，所述下料隔板上方为一级粉碎室，所述下料隔板下方为二级粉 碎室，所述一级粉碎室内部设置有一级粉碎装置，所述二级粉碎室内设置有二级粉碎装置， 所述一级粉碎室与进料装置连接，所述二级粉碎室与所述卸料装置连接。
[0007] 进一步的，所述进料装置包括进料平台，所述进料平台与所述粉碎箱体焊接，所述 进料平台上设置有进料输送带，所述进料输送带上方设置有烘干装置，所述烘干装置前端 设置有压料滚筒，所述压料滚筒主轴与压料电机主轴固定连接。
[0008] 进一步的，所述烘干装置包括烘干壳体，所述烘干壳体设置在所述进料输送带上， 所述烘干壳体两侧壁上设置有至少两组加热电阻丝，所述烘干壳体上方设置有送风壳体， 所述送风壳体通过若干组送风管路与所述烘干壳体连通，所述送风壳体内设置有送风风 机。
[0009] 进一步的，所述一级粉碎装置包括粉碎电机，所述粉碎电机主轴与粉碎刀轴固定 连接，所述粉碎刀轴上至少设置有两组粉碎刀头。
[0010] 进一步的，所述二级粉碎装置包括两组平行设置的粉碎滚筒，所述粉碎滚筒上设 置有粉碎刀片，所述两组所述粉碎滚筒上的粉碎刀片交错设置，所述二级粉碎室的两个侧 壁上也加工有固定刀片。
[0011]进一步的，所述卸料装置包括卸料输送带，所述卸料输送带一端设置在所述二级 粉碎室内，所述卸料输送带另一端设置在除尘壳体内，所述除尘壳体内设置有除尘装置，所 述卸料输送带还与一组下料槽板连接，所述除尘壳体上加工有一组槽板出口。
[0012]进一步的，所述除尘装置包括除尘管路，所述除尘管路为L型除尘管路，所述除尘 管路包括竖直端和水平端，所述竖直端与所述除尘壳体连通，所述水平端内部设置有负压 风机，所述负压风机前端设置有秸杆过滤网二，所述水平端还通过一组循环管路与所述除 尘壳体连通，所述竖直端与所述除尘壳体连接处设置有秸秆过滤网一。
[0013] 进一步的，所述秸杆过滤网一的网眼尺寸大于所述秸秆过滤网二的网眼尺寸。 [00M]进一步的，所述漏料装置包括漏料电动推杆，所述漏料电动推杆活动端与漏料隔 板固定连接，所述漏料隔板尺寸与所述漏料孔尺寸相同。
[0015]本实用新型相对于现有技术具有以下有益效果：
[0016] 本实用新型通过粉碎箱体两侧分别加工有进料口和出料口，进料口与进料装置连 接，出料口与卸料装置连接，通过三者的配合，能够实现自动秸杆上料、粉碎和运输一体自 动化实现，并在卸料装置上设置除尘壳体，除尘壳体内设置有除尘装置，将粉碎完成的秸秆 中的灰尘去除，保证加工环境安全健康；
[0017] 本实用新型设置有两组粉碎装置，一级粉碎装置和二级粉碎装置能够同时工作或 者担负工作，根据需要将秸杆粉碎的程度，自行调节；
[0018] 本实用新型通过在进料输送带上方设置有烘干装置;烘干装置包括烘干壳体，烘 干壳体设置在所述进料输送带上，烘干壳体两侧壁上设置有至少两组加热电阻丝，烘干壳 体上方设置有送风壳体，送风壳体通过若干组送风管路与所述烘干壳体连通，送风壳体内 设置有送风风机;通过加热电阻丝放热，将送风风机送进的冷风加热，并吹在有进料输送带 上的秸秆，由于秸杆在进料输送带前端的压料滚筒压制后不会被吹散，能够起到将秸杆烘 干的同时不会将秸杆吹乱而影响粉碎工作。
附图说明
[0019] 图1是本实用新型本实用新型的结构示意图；
[0020] 图2是本实用新型的进料装置的结构示意图；
[0021] 图3是图2的除尘装置的结构示意图；
[0022]图4是本实用新型的二级粉碎装置的俯视图。
[0023]图中：卜粉碎箱体;2-进料装置;3-卸料装置;4-漏料装置；5-—级粉碎装置;6-二 级粉碎装置；11-秧盘滑槽；12-出料口； 13-下料隔板；14-漏料孔；15-—级粉碎室；16-二级 粉碎室;21-进料平台；22-进料输送带;23-烘干装置;24-压料滚筒;231-烘干壳体;232-加 热电阻丝;233-送风壳体;234-送风管路;235-送风风机;31-卸料输送带;32-除尘壳体;33-除尘装置;34-下料槽板;35-槽板出口； 331-除尘管路;332-竖直端;333-水平端；334-负压 风机;335-秸秆过滤网二;336-秸秆过滤网一;41-漏料电动推杆;42-漏料隔板；51-粉碎电 机;52-粉碎刀轴;53-粉碎刀头;61-粉碎滚筒;62-粉碎刀片;63-固定刀片。
具体实施方式
[0024]以下将结合附图对本实用新型进行详细说明。
[0025] 结合图1_图4示，本实施例公开的一种农用秸秆粉碎装置，包括粉碎箱体1、进料装 置2和卸料装置3;所述粉碎箱体1两侧分别加工有进料口 11和出料口 12，所述进料口 11与 所述进料装置2连接，所述出料口 I2与所述卸料装置3连接，所述粉碎箱体1内设置有一组下 料隔板13,所述下料隔板I3中间加工有一组漏料孔14,所述漏料孔14内设置有漏料装置4， 所述下料隔板13上方为一级粉碎室15,所述下料隔板13下方为二级粉碎室16,所述一级粉 碎室15内部设置有一级粉碎装置5,所述二级粉碎室16内设置有二级粉碎装置6,所述一级 粉碎室15与进料装置2连接，所述二级粉碎室16与所述卸料装置3连接。
[0026] 具体的，所述进料装置2包括进料平台21，所述进料平台21与所述粉碎箱体1焊接， 所述进料平台21上设置有进料输送带22，所述进料输送带22上方设置有烘干装置23,所述 烘干装置23前端设置有压料滚筒24,所述压料滚筒24主轴与压料电机主轴固定连接。
[0027] 具体的，所述烘干装置23包括烘干壳体231，所述烘干壳体231设置在所述进料输 送带22上，所述烘干壳体231两侧壁上设置有至少两组加热电阻丝232,所述烘干壳体231 上方设置有送风壳体233,所述送风壳体233通过若干组送风管路234与所述烘千壳体2：31连 通，所述送风壳体233内设置有送风风机235。
[0028] 具体的，所述一级粉碎装置5包括粉碎电机51，所述粉碎电机51主轴与所述粉碎刀 轴52固定连接，所述粉碎刀轴52上至少设置有两组粉碎刀头53。
[0029] 具体的，所述二级粉碎装置6包括两组平行设置的粉碎滚筒61，所述粉碎滚筒61上 设置有粉碎刀片62,所述两组所述粉碎滚筒61上的粉碎刀片62交错设置，所述二级粉碎室 16的两个侧壁上也加工有固定刀片63。
[0030] 具体的，所述卸料装置3包括卸料输送带31，所述卸料输送带31—端设置在所述二 级粉碎室16内，所述卸料输送带31另一端设置在除尘壳体32内，所述除尘壳体32内设置有 除尘装置33,所述卸料输送带31还与一组下料槽板34连接，所述除尘壳体32上加工有一组 槽板出口 35。
[0031] 具体的，所述除尘装置33包括除尘管路331，所述除尘管路331为L型除尘管路，所 述除尘管路331包括竖直端332和水平端333,所述竖直端332与所述除尘壳体32连通，所述 水平端333内部设置有负压风机334,所述负压风机334前端设置有秸秆过滤网二335,所述 水平端333还通过一组循环管路与所述除尘壳体32连通，所述竖直端332与所述除尘壳体 32连接处设置有秸秆过滤网一336。
[0032] 具体的，所述秸杆过滤网一336的网眼尺寸大于所述秸杆过滤网二335的网眼尺 寸。
[0033] 具体的，所述漏料装置4包括漏料电动推杆41，所述漏料电动推杆41活动端与所述 漏料隔板42固定连接，所述漏料隔板42尺寸与所述漏料孔14尺寸相同。
[0034]本实用新型的工作过程:首先将收获完成后剩下的秸秆收集后放在进料装置上， 通过进料输送带，进料输送带上方设置有烘干装置，烘干装置前端设置有压料滚筒，通过压 料滚筒将散落的秸杆压紧，进入烘干装置进行烘干，烘干完成后进入粉碎滚筒进行粉碎，根 据需求，选择粉碎等级，即控制一级粉碎装置和二级粉碎装置是单独工作还是全部工作，粉 碎完成后通过卸料装置完成卸料，且在卸料过程中通过除尘装置将粉碎过程中产生的粉尘 去除。
[0035]以上实施例只是对本专利的示例性说明，并不限定它的保护范围，本领域技术人 员还可以对其局部进行改变，只要没有超出本专利的精神实质，都在本专利的保护范围内。
Claims (9)
1. 一种农用秸秆粉碎装置，其特征在于：包括粉碎箱体（1)、进料装置（2)和卸料装置 (3);所述粉碎箱体（1)两侧分别加工有进料口（11)和出料口（I2)，所述进料口（11)与所述 进料装置⑵连接，所述出料口（12)与所述卸料装置⑶连接，所述粉碎箱体(1)内设置有一 组下料隔板（13)，所述下料隔板(13)中间加工有一组漏料孔(14)，所述漏料孔（14)内设置 有漏料装置⑷，所述下料隔板（13)上方为一级粉碎室（15)，所述下料隔板(13)下方为二级 粉碎室（16)，所述一级粉碎室（15)内部设置有一级粉碎装置(5)，所述二级粉碎室（16)内设 置有二级粉碎装置(6)，所述一级粉碎室（15)与进料装置(2)连接，所述二级粉碎室（16)与 所述卸料装置(3)连接。
2. 根据权利要求1所述的一种农用秸秆粉碎装置，其特征在于，所述进料装置(2)包括 进料平台（21)，所述进料平台（21)与所述粉碎箱体(1)焊接，所述进料平台（21)上设^有进 料输送带(22)，所述进料输送带(22)上方设置有烘干装置(2¾，所述烘干装置(23)前端设 置有压料滚筒(24)，所述压料滚筒(24)主轴与压料电机主轴固定连接。
3. 根据权利要求2所述的一种农用秸秆粉碎装置，其特征在于，所述烘干装置（23)包 括烘干壳体(231)，所述烘干壳体(231)设置在所述进料输送带(22)上，所述烘干壳体(231) 两侧壁上设置有至少两组加热电阻丝（232)，所述烘干壳体（231)上方设置有送风壳体 (233)，所述送风壳体(233)通过若干组送风管路(234)与所述烘干壳体(231)连通，所述送 风壳体(233)内设置有送风风机(235)。
4. 根据权利要求1所述的一种农用秸秆粉碎装置，其特征在于，所述一级粉碎装置(5) 包括粉碎电机(51)，所述粉碎电机(51)主轴与粉碎刀轴(52)固定连接，所述粉碎刀轴(52) 上至少设置有两组粉碎刀头(53)。
5. 根据权利要求1所述的一种农用秸杆粉碎装置，其特征在于，所述二级粉碎装置(6) 包括两组平行设置的粉碎滚筒(61)，所述粉碎滚筒(61)上设置有粉碎刀片(62)，所述两组 所述粉碎滚筒(61)上的粉碎刀片(62)交错设置，所述二级粉碎室（16)的两个侧壁上也加工 有固定刀片(63)。
6. 根据权利要求1所述的一种农用秸杆粉碎装置，其特征在于，所述卸料装置(3)包括 卸料输送带(31)，所述卸料输送带(31) —端设置在所述二级粉碎室（16)内，所述卸料输送 带(31)另一端设置在除尘壳体(32)内，所述除尘壳体(32)内设置有除尘装置(33)，所述卸 料输送带（31)还与一组下料槽板（34)连接，所述除尘壳体（32)上加工有一组槽板出口 (35)。
7. 根据权利要求6所述的一种农用秸秆粉碎装置，其特征在于，所述除尘装置(33)包 括除尘管路（331)，所述除尘管路（331)为L型除尘管路，所述除尘管路（331)包括竖直端 (332) 和水平端(333)，所述竖直端(332)与所述除尘壳体(32)连通，所述水平端(333)内部 设置有负压风机(334)，所述负压风机(334)前端设置有秸杆过滤网二(335)，所述水平端 (333) 还通过一组循环管路与所述除尘壳体(32)连通，所述竖直端（332)与所述除尘壳体 (32)连接处设置有秸秆过滤网一 (336)。
8. 根据权利要求7所述的一种农用秸秆粉碎装置，其特征在于，所述秸秆过滤网一 (336)的网眼尺寸大于所述秸秆过滤网二(335)的网眼尺寸。
9. 根据权利要求1所述的一种农用秸秆粉碎装置，其特征在于，所述漏料装置(4)包括 漏料电动推杆(41)，所述漏料电动推杆(41)活动端与漏料隔板(42)固定连接，所述漏料隔 板(42)尺寸与所述漏料孔(14)尺寸相同。
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| CN112341256A (zh) * | 2020-11-23 | 2021-02-09 | 黑龙江八一农垦大学 | 一种无害化秸秆制肥发酵装置 |
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| CN109526405B (zh) * | 2018-11-12 | 2021-07-20 | 吉林建筑大学 | 一种新能源秸秆回收处理装置 |
| CN112341256A (zh) * | 2020-11-23 | 2021-02-09 | 黑龙江八一农垦大学 | 一种无害化秸秆制肥发酵装置 |
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