CN207698751U - A kind of lithium battery coiled material feeding manipulator - Google Patents
A kind of lithium battery coiled material feeding manipulator Download PDFInfo
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- CN207698751U CN207698751U CN201721828187.XU CN201721828187U CN207698751U CN 207698751 U CN207698751 U CN 207698751U CN 201721828187 U CN201721828187 U CN 201721828187U CN 207698751 U CN207698751 U CN 207698751U
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Abstract
Description
技术领域technical field
本实用新型属于机械手技术领域,尤其涉及一种锂电池卷材上料机械手。The utility model belongs to the technical field of manipulators, in particular to a manipulator for feeding lithium battery coils.
背景技术Background technique
当前的锂电池行业发张迅速,加上电动汽车上锂电池的需求越来越大,对锂电池的生产效率必然提出更高的要求,在锂电池的生产过程中,市场上目前还有没专业用于锂电池卷材转运的机械设备,目前的生产过程中锂电池卷材上料存在效率低下等问题。因此,亟待解决锂电池上料过程中的自动化化程度,是解决现有技术中锂电池卷材上料效率低的关键问题所在。The rapid development of the current lithium battery industry, coupled with the increasing demand for lithium batteries in electric vehicles, will inevitably put forward higher requirements for the production efficiency of lithium batteries. In the production process of lithium batteries, is there any It is a mechanical equipment specially used for the transfer of lithium battery coils. In the current production process, there are problems such as low efficiency in feeding lithium battery coils. Therefore, it is urgent to solve the automation degree in the lithium battery feeding process, which is the key problem to solve the low efficiency of lithium battery coil material feeding in the prior art.
实用新型内容Utility model content
(一)要解决的技术问题(1) Technical problems to be solved
针对现有存在的技术问题,本实用新型提供一种锂电池卷材上料机械手,能够解决现有技术中锂电池卷材上料效率低下的问题。Aiming at the existing technical problems, the utility model provides a lithium battery coil material feeding manipulator, which can solve the problem of low lithium battery coil material feeding efficiency in the prior art.
(二)技术方案(2) Technical solutions
为了达到上述目的,本实用新型采用的主要技术方案包括:In order to achieve the above object, the main technical solutions adopted by the utility model include:
一种锂电池卷材上料机械手,其包括型轨小车、固定平台、提升主机、伸缩支撑、操作架、涨紧装置和推力臂;A lithium battery coil material loading manipulator, which includes a rail trolley, a fixed platform, a lifting host, a telescopic support, an operating frame, a tensioning device and a thrust arm;
所述型轨小车设置在固定平台的上侧,所述伸缩支撑设置在固定平台的下侧,所述操作架设置在伸缩支撑的下端;The rail trolley is arranged on the upper side of the fixed platform, the telescopic support is arranged on the lower side of the fixed platform, and the operating frame is arranged on the lower end of the telescopic support;
所述伸缩支撑包括相互套接的第一套接件和第二套接件,所述第一套接件与固定平台连接,所述第二套接件与操作架连接,所述提升主机设置在第一套接件上且用于带动第二套接件相对于第一套接件上下滑动;The telescopic support includes a first socket and a second socket that are nested in each other, the first socket is connected to the fixed platform, the second socket is connected to the operating frame, and the lifting host is set on the first socket and used to drive the second socket to slide up and down relative to the first socket;
所述涨紧装置和推力臂均设置在操作架上。Both the tensioning device and the thrust arm are arranged on the operating frame.
作为上述锂电池卷材上料机械手的一种优选方案,所述提升主机包括钢丝绳,所述第一套接件上设置有导向轮;As a preferred solution of the lithium battery coil feeding manipulator, the lifting host includes a steel wire rope, and a guide wheel is provided on the first socket;
所述钢丝绳一端缠绕在提升主机内,另一端通过导向轮固定在第二套接件上。One end of the steel wire rope is wound in the hoisting host, and the other end is fixed on the second sleeve through the guide wheel.
作为上述锂电池卷材上料机械手的一种优选方案,所述涨紧装置为气涨轴,所述推力臂包括推板和推板气缸;As a preferred solution of the lithium battery coil feeding manipulator, the tensioning device is an air expansion shaft, and the thrust arm includes a push plate and a push plate cylinder;
所述推板为环状平板结构,并套设在气缸上,所述推板气缸固定在操作架上,所述推板气缸的活塞杆的端部与推板固定连接。The push plate is an annular flat plate structure, and is sleeved on the cylinder, the push plate cylinder is fixed on the operating frame, and the end of the piston rod of the push plate cylinder is fixedly connected with the push plate.
作为上述锂电池卷材上料机械手的一种优选方案,所述气涨轴包括外轴,内轴,以及与内轴内部空腔连通并用于控制内轴内部气压的供气装置;As a preferred solution of the lithium battery coil feeding manipulator, the inflatable shaft includes an outer shaft, an inner shaft, and an air supply device that communicates with the inner cavity of the inner shaft and is used to control the internal pressure of the inner shaft;
所述外轴上设置有多个均匀设置的通槽,所述内轴上对应每个通槽的位置均设置有浮动键,所述内轴在供气装置的调压下带动浮动键凸出于通槽或者在通槽处缩回;The outer shaft is provided with a plurality of evenly arranged through slots, and the position corresponding to each through slot on the inner shaft is provided with a floating key, and the inner shaft drives the floating key to protrude under the pressure regulation of the air supply device In the through groove or retracted at the through groove;
所述浮动键上还套设有复位弹簧,所述复位弹簧端面抵接在外轴的内表面。A return spring is also sheathed on the floating key, and the end surface of the return spring abuts against the inner surface of the outer shaft.
作为上述锂电池卷材上料机械手的一种优选方案,所述外轴表面设置有多个滚动件。As a preferred solution of the above-mentioned manipulator for feeding lithium battery coils, a plurality of rolling elements are arranged on the surface of the outer shaft.
作为上述锂电池卷材上料机械手的一种优选方案,所述外轴自由端的下端设置有开口结构。As a preferred solution of the lithium battery coil loading manipulator, the lower end of the free end of the outer shaft is provided with an opening structure.
作为上述锂电池卷材上料机械手的一种优选方案,所述固定平台上设置有回转支撑,所述第一套接件通过回转支撑设置在固定平台上。As a preferred solution of the lithium battery coil loading manipulator, a rotary support is provided on the fixed platform, and the first socket is provided on the fixed platform through the rotary support.
作为上述锂电池卷材上料机械手的一种优选方案,所述操作架上设置有控制器,所述提升主机、推力臂和涨紧装置的电器元件与控制器电连接,并在控制器的控制下运行。As a preferred solution of the lithium battery coil feeding manipulator, the operating frame is provided with a controller, and the electrical components of the lifting host, the thrust arm and the tensioning device are electrically connected to the controller, and are connected to the controller. run under control.
作为上述锂电池卷材上料机械手的一种优选方案,所述操作架包括相对设置的把手和挡板,所述把手和挡板之间通过连接杆连接,所述涨紧装置和推力臂设置在挡板的外侧。As a preferred solution of the lithium battery coil feeding manipulator, the operating frame includes a handle and a baffle oppositely arranged, the handle and the baffle are connected by a connecting rod, and the tensioning device and the thrust arm are arranged on the outside of the fender.
(三)有益效果(3) Beneficial effects
本实用新型的有益效果是:本实用新型提供的锂电池卷材上料机械手,能够在锂电池的生产过程中,对锂电池卷材进行转运,可以有效提高卷材生产过程中上料的工作效率,提高电池的生产产能。The beneficial effects of the utility model are: the lithium battery coil material feeding manipulator provided by the utility model can transfer the lithium battery coil material in the production process of the lithium battery, and can effectively improve the work of loading the coil material in the coil material production process. Efficiency, improve battery production capacity.
附图说明Description of drawings
图1为本实用新型具体实施方式提供的锂电池卷材上料机械手的结构示意图。Fig. 1 is a schematic structural diagram of a lithium battery coil feeding manipulator provided by a specific embodiment of the present invention.
【附图标记说明】[Description of Reference Signs]
1、型轨小车 2、固定平台 3、提升主机 4、伸缩支撑 5、操作架1. Rail trolley 2. Fixed platform 3. Hoisting host 4. Telescopic support 5. Operating frame
6、涨紧装置 7、推力臂。6. Tensioning device 7. Thrust arm.
具体实施方式Detailed ways
为了更好的解释本实用新型,以便于理解,下面结合附图,通过具体实施方式,对本实用新型作详细描述。In order to better explain the utility model and facilitate understanding, the utility model will be described in detail below through specific implementation modes in conjunction with the accompanying drawings.
如图1所示,一种锂电池卷材上料机械手,其包括型轨小车1、固定平台2、提升主机3、伸缩支撑4、操作架5、涨紧装置6和推力臂7。As shown in FIG. 1 , a lithium battery coil loading manipulator includes a rail trolley 1 , a fixed platform 2 , a lifting host 3 , a telescopic support 4 , an operating frame 5 , a tensioning device 6 and a thrust arm 7 .
型轨小车1设置在固定平台2的上侧,伸缩支撑4设置在固定平台2的下侧,操作架5设置在伸缩支撑4的下端。The rail trolley 1 is arranged on the upper side of the fixed platform 2 , the telescopic support 4 is arranged on the lower side of the fixed platform 2 , and the operating frame 5 is arranged on the lower end of the telescopic support 4 .
伸缩支撑4包括相互套接的第一套接件和第二套接件,第一套接件与固定平台连接,第二套接件与操作架连接,提升主机设置在第一套接件上且用于带动第二套接件相对于第一套接件上下滑动,涨紧装置和推力臂均设置在操作架上。The telescopic support 4 includes a first socket and a second socket that are nested with each other, the first socket is connected to the fixed platform, the second socket is connected to the operating frame, and the lifting host is arranged on the first socket And it is used to drive the second socket to slide up and down relative to the first socket, and the tensioning device and the thrust arm are both arranged on the operating frame.
型轨小车1悬挂在由2根主梁组成的铝型材内,通过推动操作架5可以使型轨小车1沿主梁滚动,进而改变机械手的位置,当机械手移动到需要的工作位置时,制动停止机械手,控制提升主机3开始工作,提升主机3带动第二套接件相对于第一套接件滑动,使涨紧装置6处于工作位置,推动操作架5,并使其带动涨紧装置6进入锂电池的卷材内孔内,当涨紧装置6进入锂电池卷材内孔后涨紧卷材。当卷材被涨紧之后,控制提升主机3带动第二套接件相对于第一套接件滑动,使卷材被提升至适当的高度,最后推动操作架使型轨小车1沿主梁滚动,将卷材转运至所需的工位。The rail trolley 1 is suspended in an aluminum profile composed of two main beams. By pushing the operating frame 5, the rail trolley 1 can roll along the main beam, thereby changing the position of the manipulator. When the manipulator moves to the required working position, the manipulator Stop the manipulator automatically, control the lifting host 3 to start working, and the lifting host 3 drives the second sleeve to slide relative to the first sleeve, so that the tensioning device 6 is in the working position, pushes the operating frame 5, and makes it drive the tensioning device 6 enters the inner hole of the coiled material of the lithium battery, and when the tensioning device 6 enters the inner hole of the lithium battery coiled material, the coiled material is tightened. After the coil is tensioned, control the lifting host 3 to drive the second socket to slide relative to the first socket, so that the coil is lifted to an appropriate height, and finally push the operating frame to make the rail trolley 1 roll along the main beam , transfer the coil to the desired station.
第一套接件上设置有导向轮,提升主机3的钢丝绳通过导向轮与第二套接件连接。The first socket is provided with a guide wheel, and the steel wire rope of the hoist main frame 3 is connected with the second socket through the guide wheel.
提升主机3内卷筒的旋转,带动钢丝绳的移动,能够实现带动第二套接件的升降。The rotation of the reel in the hoisting host 3 drives the movement of the wire rope, which can drive the lifting of the second sleeve.
涨紧装置6为气涨轴,推力臂7包括推板和推板气缸。The tensioning device 6 is an air expansion shaft, and the thrust arm 7 includes a push pedal and a push pedal cylinder.
推板为环状平板结构,并套设在气涨轴上,推板气缸固定在操作架5上,推板气缸的活塞杆的端部与推板固定连接。The push pedal is an annular flat plate structure, and is sleeved on the inflatable shaft, the push pedal cylinder is fixed on the operating frame 5, and the end of the piston rod of the push pedal cylinder is fixedly connected with the push pedal.
推板能够在推板气缸的作用推动位于气涨轴上的锂电池卷材推离气涨轴。实现了卷材的自动化卸料。The push plate can push the lithium battery coil on the air expansion shaft away from the air expansion shaft under the action of the push plate cylinder. Automatic unloading of coils is realized.
具体的,气涨轴包括外轴,内轴,以及与内轴内部空腔连通并用于控制内轴内部气压的供气装置。Specifically, the inflatable shaft includes an outer shaft, an inner shaft, and an air supply device communicating with the inner cavity of the inner shaft and used to control the air pressure inside the inner shaft.
外轴上设置有多个均匀设置的通槽,内轴上对应每个通槽的位置均设置有浮动键,内轴在供气装置的调压下带动浮动键凸出于通槽或者在通槽处缩回。The outer shaft is provided with a plurality of evenly arranged through slots, and the inner shaft is provided with a floating key corresponding to the position of each through slot. slot retracted.
浮动键上还套设有复位弹簧,复位弹簧端面抵接在外轴的内表面。A return spring is sheathed on the floating key, and the end surface of the return spring abuts against the inner surface of the outer shaft.
通过供气装置对内轴内气压的控制,可以实现内轴的膨胀或收缩,当内轴膨胀时,浮动键突出与通槽并与锂电池卷材内孔的孔壁相抵接,进而实现气涨轴对锂电池卷材的锁紧。Through the control of the air pressure in the inner shaft by the air supply device, the expansion or contraction of the inner shaft can be realized. When the inner shaft expands, the floating key protrudes from the through groove and abuts against the hole wall of the inner hole of the lithium battery coil, thereby realizing air pressure. The locking of the rising shaft to the lithium battery coil.
当需要卸料时,供气装置控制内轴内泄压,浮动键在内轴的带动下,以及复位弹簧的弹力作用下,在回缩至通槽内,进而与锂电池内壁脱离,解除对锂电池卷材的锁紧。When unloading is required, the air supply device controls the inner shaft to release the pressure. Driven by the inner shaft and the elastic force of the return spring, the floating key retracts into the through groove, and then separates from the inner wall of the lithium battery, releasing the pressure on the inner shaft. Locking of lithium battery coils.
气涨轴外轴表面设置有多个滚动件。滚动件为牛眼轴承,通过滚动件的设置,在推板的推力作用下,锂电池卷材离开气涨轴时,可以将锂电池卷材与气涨轴之间的滑动摩擦改成滚动摩擦,便于锂电池卷材的卸料,又不损害卷材的内壁。A plurality of rolling parts are arranged on the surface of the outer shaft of the inflatable shaft. The rolling parts are bull's-eye bearings. Through the setting of the rolling parts, under the thrust of the push plate, when the lithium battery coil leaves the inflatable shaft, the sliding friction between the lithium battery coil and the inflatable shaft can be changed to rolling friction. , to facilitate the unloading of the lithium battery coil without damaging the inner wall of the coil.
气涨轴的外轴自由端的下端设置有开口结构。在锂电池卸料过程中,外轴上的开口结构能够搭接在锂电池生产工装上的转轴上,便于锂电池卷材的卸料。The lower end of the free end of the outer shaft of the inflatable shaft is provided with an opening structure. During the lithium battery unloading process, the opening structure on the outer shaft can be lapped on the rotating shaft on the lithium battery production tooling, which facilitates the unloading of the lithium battery coil.
固定平台2上设置有回转支撑,第一套接件通过回转支撑设置在固定平台2上。通过回转支撑的设置,可以方便的旋转机械手的位置。The fixed platform 2 is provided with a rotary support, and the first sleeve is arranged on the fixed platform 2 through the rotary support. Through the setting of the slewing support, the position of the manipulator can be rotated conveniently.
操作架5上设置有控制器,提升主机、推力臂7和涨紧装置6的电器元件与控制器电连接,并在控制器的控制下运行。The operating frame 5 is provided with a controller, and the electrical components of the lifting main engine, the thrust arm 7 and the tensioning device 6 are electrically connected with the controller and run under the control of the controller.
操作架5包括相对设置的把手和挡板,把手和挡板之间通过连接杆连接,涨紧装置6和推力臂7设置在挡板的外侧。The operating frame 5 includes a handle and a baffle oppositely arranged, the handle and the baffle are connected by a connecting rod, and the tensioning device 6 and the thrust arm 7 are arranged on the outside of the baffle.
综上所述,本实施方式提供的锂电池卷材上料机械手具有以下优点,由于具有无重力化、精确直观、操作便捷、安全高效等特点,广泛应用于现代工业中的物料移载、高频率搬运、精确定位、部件装配等场合。To sum up, the lithium battery coil feeding manipulator provided by this embodiment has the following advantages. Due to its characteristics of weightlessness, precision and intuitiveness, convenient operation, safety and high efficiency, it is widely used in material transfer, high-speed Frequency handling, precise positioning, component assembly and other occasions.
从接受原材料和物料开始,一直到加工、生产、保管及配送等物料流动过程中的每一个环节,助力机械手所发挥的作用是令人瞩目的。From receiving raw materials and materials, to processing, production, storage and distribution, etc. in every link of the material flow process, the role played by the power assist manipulator is remarkable.
正确使用相应的物料移载方法和手段,对于各行业中,重物的移载、搬运现场的操作人员的健康、安全,进而其作业的合理性、劳动力的节省、生产效率的提高、产品品质的保障等多方面都有极大改善。The correct use of the corresponding material transfer methods and means, in various industries, the health and safety of operators in the transfer of heavy objects and handling sites, and the rationality of their operations, labor saving, improvement of production efficiency, and product quality The protection and other aspects have been greatly improved.
以上结合具体实施例描述了本实用新型的技术原理,这些描述只是为了解释本实用新型的原理,不能以任何方式解释为对本实用新型保护范围的限制。基于此处解释,本领域的技术人员不需要付出创造性的劳动即可联想到本实用新型的其它具体实施方式,这些方式都将落入本实用新型的保护范围之内。The technical principles of the present utility model are described above in conjunction with specific embodiments. These descriptions are only for explaining the principles of the present utility model, and cannot be interpreted as limiting the protection scope of the present utility model in any way. Based on the explanations herein, those skilled in the art can think of other specific implementation modes of the present utility model without creative work, and these modes will all fall within the protection scope of the present utility model.
Claims (9)
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| CN201721828187.XU CN207698751U (en) | 2017-12-23 | 2017-12-23 | A kind of lithium battery coiled material feeding manipulator |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117302950A (en) * | 2023-09-26 | 2023-12-29 | 宁夏天地奔牛实业集团有限公司 | Large shaft sleeve parts handling and turning device |
| CN117429916A (en) * | 2023-11-24 | 2024-01-23 | 安徽安瓦新能源科技有限公司 | A lithium battery roll material loading device |
-
2017
- 2017-12-23 CN CN201721828187.XU patent/CN207698751U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117302950A (en) * | 2023-09-26 | 2023-12-29 | 宁夏天地奔牛实业集团有限公司 | Large shaft sleeve parts handling and turning device |
| CN117429916A (en) * | 2023-11-24 | 2024-01-23 | 安徽安瓦新能源科技有限公司 | A lithium battery roll material loading device |
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