CN207689382U - A multi-parameter online detection device for screws based on machine vision - Google Patents
A multi-parameter online detection device for screws based on machine vision Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及螺钉检测设备技术领域,具体为一种基于机器视觉的螺钉多参数在线检测装置。The utility model relates to the technical field of screw detection equipment, in particular to an on-line multi-parameter screw detection device based on machine vision.
背景技术Background technique
螺钉指螺丝,是利用物体的斜面圆形旋转和摩擦力的物理学和数学原理,循序渐进地紧固器物机件的工具。螺钉在机械、电器及建筑物上广泛使用。一般材质为金属或塑胶,呈圆柱形,表面刻有凹凸的沟称为螺纹。随着科技化生产的快速发展,对生产效率和质量的要求越来越高,螺钉在生产制造过程中需要多其进行检测,但是,目前,现有的基于机器视觉的螺钉多参数在线检测装置不便于对螺钉进行检测。Screw refers to a screw, which is a tool for gradually tightening the mechanism of the object by using the physical and mathematical principles of the oblique circular rotation and friction of the object. Screws are widely used in machinery, electrical appliances and buildings. The general material is metal or plastic, and it is cylindrical in shape, and the concave-convex grooves engraved on the surface are called threads. With the rapid development of scientific and technological production, the requirements for production efficiency and quality are getting higher and higher. Screws need to be inspected more during the manufacturing process. However, at present, the existing multi-parameter on-line inspection device for screws based on machine vision It is not convenient to detect the screw.
实用新型内容Utility model content
(一)解决的技术问题(1) Solved technical problems
针对现有技术的不足,本实用新型提供了一种基于机器视觉的螺钉多参数在线检测装置,解决了现有的基于机器视觉的螺钉多参数在线检测装置不便于对螺钉进行检测的问题。Aiming at the deficiencies of the prior art, the utility model provides a screw multi-parameter online detection device based on machine vision, which solves the problem that the existing machine vision-based screw multi-parameter online detection device is not convenient for screw detection.
(二)技术方案(2) Technical solution
为实现以上目的,本实用新型通过以下技术方案予以实现:一种基于机器视觉的螺钉多参数在线检测装置,包括底座,所述底座顶部的左侧固定连接有第一固定板,所述底座顶部的右侧固定连接有第二固定板,所述第二固定板的左侧活动连接有螺杆,所述第一固定板的左侧镶嵌有电机,所述电机的输出端与螺杆的左端固定连接,所述螺杆的表面活安装有驱动块,所述第一固定板的右侧固定连接有滑杆,所述滑杆的右端与第二固定板的左侧固定连接,所述滑杆的表面活动安装有滑块,所述滑块的底部与驱动块的顶部固定连接,所述第一固定板的右侧固定连接有固定杆,所述固定杆的右端与第二固定板的左侧固定连接,所述固定杆的表面活动安装有移动块,所述移动块的顶部通过连接杆与驱动块的底部固定连接,所述移动块的正面固定连接有横板,所述横板的顶部放置有透明放置盒,所述底座的顶部固定连接有固定座,所述固定座的顶部固定安装有检测箱,所述检测箱位于固定杆的正前方,所述固定座的正面设置有显示屏。In order to achieve the above purpose, the utility model is achieved through the following technical solutions: a machine vision-based screw multi-parameter online detection device, including a base, the left side of the top of the base is fixedly connected with a first fixing plate, the top of the base The right side of the first fixed plate is fixedly connected with a second fixed plate, the left side of the second fixed plate is movably connected with a screw, the left side of the first fixed plate is inlaid with a motor, and the output end of the motor is fixedly connected with the left end of the screw rod , the surface of the screw rod is installed with a drive block, the right side of the first fixed plate is fixedly connected with a slide bar, the right end of the slide bar is fixedly connected with the left side of the second fixed plate, the surface of the slide bar A slide block is movably installed, the bottom of the slide block is fixedly connected with the top of the drive block, the right side of the first fixed plate is fixedly connected with a fixed rod, and the right end of the fixed rod is fixed with the left side of the second fixed plate connection, the surface of the fixed rod is movably installed with a moving block, the top of the moving block is fixedly connected with the bottom of the driving block through the connecting rod, the front of the moving block is fixedly connected with a horizontal plate, and the top of the horizontal plate is placed There is a transparent placement box, the top of the base is fixedly connected with a fixed base, the top of the fixed base is fixedly equipped with a detection box, the detection box is located directly in front of the fixed rod, and the front of the fixed base is provided with a display screen.
优选的,所述第二固定板侧面开设有通孔,所述固定杆远离第一固定板的一端贯穿通孔并延伸至第二固定板的右方。Preferably, a through hole is opened on the side of the second fixing plate, and the end of the fixing rod away from the first fixing plate passes through the through hole and extends to the right of the second fixing plate.
优选的,所述底座的右侧安装有收集筒,所述收集筒位于固定杆右端的正下方。Preferably, a collection tube is installed on the right side of the base, and the collection tube is located directly below the right end of the fixing rod.
优选的,所述检测箱的背面开设有检测孔,所述检测箱内部的前壁固定安装有摄像头。Preferably, a detection hole is opened on the back of the detection box, and a camera is fixedly installed on the front wall inside the detection box.
优选的,所述底座的底部固定连接有支座,所述支座呈梯形。Preferably, a support is fixedly connected to the bottom of the base, and the support is trapezoidal.
优选的,所述支座的数量为四个,且四个支座分别位于底座底部的四角。Preferably, the number of the supports is four, and the four supports are respectively located at four corners of the bottom of the base.
(三)有益效果(3) Beneficial effects
本实用新型提供了一种基于机器视觉的螺钉多参数在线检测装置。具备以下有益效果:The utility model provides a multi-parameter on-line detection device for screws based on machine vision. Has the following beneficial effects:
1、该基于机器视觉的螺钉多参数在线检测装置,通过设置螺杆、电机、驱动块、滑杆、滑块、固定杆、移动块和连接杆,启动电机,电机输出端的转动螺杆进行转动,螺杆带动驱动块在螺杆向右移动,驱动块带动滑块在滑杆上向右移动,驱动块带动移动块在固定杆上向右移动,移动块带动透明放置盒向右移动,使得检测箱对透明放置盒内部的螺钉进行检测,从而达到了便于对螺钉进行检测的效果。1. The machine vision-based screw multi-parameter online detection device starts the motor by setting the screw, motor, drive block, slider, slider, fixed rod, moving block and connecting rod, and the rotating screw at the output end of the motor rotates, and the screw Drive the driving block to move to the right on the screw rod, the driving block drives the slider to move to the right on the slide bar, the driving block drives the moving block to move to the right on the fixed rod, and the moving block drives the transparent storage box to move to the right, making the detection box transparent The screw inside the box is placed for detection, thereby achieving the effect of facilitating the detection of the screw.
2、该基于机器视觉的螺钉多参数在线检测装置,通过设置检测箱、显示屏、检测孔和摄像头,打开摄像头和显示屏,当移动块在固定杆上移动至检测箱的后方时,摄像头对透明放置盒内部的螺钉进行拍摄,拍摄的图片在显示屏上显示,操作简单,使用便捷,以及设置的通孔和收集筒,达到了便于将螺钉进行收集的效果。2. The machine vision-based screw multi-parameter online detection device, by setting the detection box, display screen, detection hole and camera, opens the camera and display screen, when the moving block moves to the rear of the detection box on the fixed rod, the camera will The screws inside the box are transparently placed for shooting, and the captured pictures are displayed on the display screen. The operation is simple and convenient, and the set through holes and collection tubes achieve the effect of conveniently collecting the screws.
附图说明Description of drawings
图1为本实用新型结构示意图;Fig. 1 is a structural representation of the utility model;
图2为本实用新型检测箱的结构俯剖图。Fig. 2 is a top sectional view of the structure of the detection box of the present invention.
图中:1底座、2第一固定板、3第二固定板、4螺杆、5电机、6驱动块、7滑杆、8滑块、9固定杆、10移动块、11连接杆、12横板、13透明放置盒、14固定座、15检测箱、16显示屏、17通孔、18收集筒、19检测孔、20摄像头、21支座。In the figure: 1 base, 2 first fixed plate, 3 second fixed plate, 4 screw, 5 motor, 6 driving block, 7 sliding rod, 8 sliding block, 9 fixed rod, 10 moving block, 11 connecting rod, 12 horizontal Board, 13 transparent placement box, 14 fixing seat, 15 detection box, 16 display screen, 17 through hole, 18 collection tube, 19 detection hole, 20 camera, 21 support.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
本实用新型实施例提供一种基于机器视觉的螺钉多参数在线检测装置,如图1-2所示,包括底座1,底座1顶部的左侧固定连接有第一固定板2,底座1顶部的右侧固定连接有第二固定板3,第二固定板3的左侧活动连接有螺杆4,第一固定板2的左侧镶嵌有电机5,电机5的型号为Y80M2-2,电机5的输出端与螺杆4的左端固定连接,螺杆4的表面活安装有驱动块6,第一固定板2的右侧固定连接有滑杆7,滑杆7的右端与第二固定板3的左侧固定连接,滑杆7的表面活动安装有滑块8,滑块8的底部与驱动块6的顶部固定连接,第一固定板2的右侧固定连接有固定杆9,固定杆9的右端与第二固定板3的左侧固定连接,固定杆9的表面活动安装有移动块10,移动块10的顶部通过连接杆11与驱动块6的底部固定连接,启动电机5,电机5输出端的转动螺杆4进行转动,螺杆4带动驱动块6在螺杆4向右移动,驱动块6带动滑块8在滑杆7上向右移动,驱动块6带动移动块10在固定杆9上向右移动,移动块10带动透明放置盒13向右移动,使得检测箱15对透明放置盒13内部的螺钉进行检测,从而达到了便于对螺钉进行检测的效果,移动块10的正面固定连接有横板12,横板12的顶部放置有透明放置盒13,底座1的顶部固定连接有固定座14,固定座14的顶部固定安装有检测箱15,检测箱15位于固定杆9的正前方,检测箱15的背面开设有检测孔19,检测箱15内部的前壁固定安装有摄像头20,固定座14的正面设置有显示屏16,打开摄像头20和显示屏16,当移动块10在固定杆9上移动至检测箱15的后方时,摄像头20对透明放置盒13内部的螺钉进行拍摄,拍摄的图片在显示屏16上显示,操作简单,使用便捷,第二固定板3侧面开设有通孔17,固定杆9远离第一固定板2的一端贯穿通孔17并延伸至第二固定板3的右方,底座1的右侧安装有收集筒18,收集筒18位于固定杆9右端的正下方,达到了便于将螺钉进行收集的效果,底座1的底部固定连接有支座21,支座21呈梯形,支座21的数量为四个,且四个支座21分别位于底座1底部的四角,提高底座1的稳定性,电机5、显示屏16和摄像头20分别与外设的控制面板电性连接。The embodiment of the present invention provides a multi-parameter screw online detection device based on machine vision, as shown in Fig. The right side is fixedly connected with a second fixed plate 3, the left side of the second fixed plate 3 is movably connected with a screw rod 4, the left side of the first fixed plate 2 is inlaid with a motor 5, the model of the motor 5 is Y80M2-2, and the motor 5 The output end is fixedly connected with the left end of the screw rod 4, the surface of the screw rod 4 is fitted with a driving block 6, the right side of the first fixed plate 2 is fixedly connected with a slide bar 7, and the right end of the slide bar 7 is connected with the left side of the second fixed plate 3 Fixedly connected, the surface of the slide bar 7 is movable with a slide block 8, the bottom of the slide block 8 is fixedly connected with the top of the drive block 6, the right side of the first fixed plate 2 is fixedly connected with a fixed rod 9, and the right end of the fixed rod 9 is connected with the The left side of the second fixed plate 3 is fixedly connected, and the surface of the fixed rod 9 is movably equipped with a moving block 10, and the top of the moving block 10 is fixedly connected with the bottom of the driving block 6 through the connecting rod 11, and the motor 5 is started, and the rotation of the output end of the motor 5 The screw rod 4 rotates, the screw rod 4 drives the driving block 6 to move to the right on the screw rod 4, the driving block 6 drives the slider 8 to move to the right on the slide bar 7, and the driving block 6 drives the moving block 10 to move to the right on the fixed rod 9, The moving block 10 drives the transparent placement box 13 to move to the right, so that the detection box 15 detects the screws inside the transparent placement box 13, thereby achieving the effect of facilitating the detection of the screws. The front of the moving block 10 is fixedly connected with a horizontal plate 12, The top of horizontal plate 12 is placed with transparent placement box 13, and the top of base 1 is fixedly connected with fixed seat 14, and the top of fixed seat 14 is fixedly installed with detection box 15, and detection box 15 is positioned at the front of fixed rod 9, and the top of detection box 15 The back side is provided with a detection hole 19, and the front wall of the detection box 15 is fixedly equipped with a camera 20, and the front of the fixed seat 14 is provided with a display screen 16. When the camera 20 and the display screen 16 are opened, when the moving block 10 moves on the fixed rod 9 to When detecting the rear of the box 15, the camera 20 shoots the screws inside the transparent storage box 13, and the pictures taken are displayed on the display screen 16. The operation is simple and easy to use. The second fixed plate 3 sides are provided with a through hole 17, and the fixed rod 9 The end away from the first fixed plate 2 runs through the through hole 17 and extends to the right of the second fixed plate 3. A collection tube 18 is installed on the right side of the base 1. The collection tube 18 is located directly below the right end of the fixed rod 9, reaching the To facilitate the collection of screws, the bottom of the base 1 is fixedly connected with a support 21, the support 21 is trapezoidal, the number of the support 21 is four, and the four support 21 are respectively located at the four corners of the bottom of the base 1, improving the base 1, the motor 5, the display screen 16 and the camera 20 are respectively electrically connected to the control panel of the peripheral device.
该文中出现的电器元件均与外界的主控器及220V市电电连接,并且主控器可为计算机等起到控制的常规已知设备。The electrical components appearing in this article are all connected with the external main controller and 220V mains electricity, and the main controller can be a conventional known device that plays a control such as a computer.
工作原理:使用时,将螺钉放置在透明放置盒13的内部,启动电机5,电机5输出端的转动螺杆4进行转动,螺杆4带动驱动块6在螺杆4向右移动,驱动块6带动滑块8在滑杆7上向右移动,驱动块6带动移动块10在固定杆9上向右移动,移动块10带动透明放置盒13向右移动,当移动块10在固定杆9上移动至检测箱15的后方时,摄像头20对透明放置盒13内部的螺钉进行拍摄,拍摄的图片在显示屏16上显示。Working principle: When in use, put the screw inside the transparent storage box 13, start the motor 5, the rotating screw 4 at the output end of the motor 5 rotates, the screw 4 drives the driving block 6 to move to the right on the screw 4, and the driving block 6 drives the slider 8 moves to the right on the slide bar 7, the driving block 6 drives the moving block 10 to move to the right on the fixed bar 9, and the moving block 10 drives the transparent storage box 13 to move to the right, when the moving block 10 moves to the detection position on the fixed bar 9 During the rear of case 15, camera 20 is photographed to the screw inside transparent placement box 13, and the picture of taking is shown on display screen 16.
综上所述,该该基于机器视觉的螺钉多参数在线检测装置,通过设置螺杆4、电机5、驱动块6、滑杆7、滑块8、固定杆9、移动块10和连接杆11,启动电机5,电机5输出端的转动螺杆4进行转动,螺杆4带动驱动块6在螺杆4向右移动,驱动块6带动滑块8在滑杆7上向右移动,驱动块6带动移动块10在固定杆9上向右移动,移动块10带动透明放置盒13向右移动,使得检测箱15对透明放置盒13内部的螺钉进行检测,从而达到了便于对螺钉进行检测的效果。In summary, the machine vision-based screw multi-parameter on-line detection device, by setting the screw 4, the motor 5, the driving block 6, the sliding rod 7, the sliding block 8, the fixed rod 9, the moving block 10 and the connecting rod 11, Start the motor 5, the rotating screw 4 at the output end of the motor 5 rotates, the screw 4 drives the driving block 6 to move to the right on the screw 4, the driving block 6 drives the slider 8 to move to the right on the slide bar 7, and the driving block 6 drives the moving block 10 Moving to the right on the fixed rod 9, the moving block 10 drives the transparent placement box 13 to move to the right, so that the detection box 15 detects the screws inside the transparent placement box 13, thereby achieving the effect of being convenient to the detection of the screws.
并且,通过设置检测箱15、显示屏16、检测孔19和摄像头20,打开摄像头20和显示屏16,当移动块10在固定杆9上移动至检测箱15的后方时,摄像头20对透明放置盒13内部的螺钉进行拍摄,拍摄的图片在显示屏16上显示,操作简单,使用便捷,以及设置的通孔17和收集筒18,达到了便于将螺钉进行收集的效果。And, by setting detection box 15, display screen 16, detection hole 19 and camera 20, open camera 20 and display screen 16, when moving block 10 moves to the rear of detection box 15 on fixed rod 9, camera 20 is placed transparently The screws inside the box 13 are photographed, and the pictures taken are displayed on the display screen 16. The operation is simple and easy to use, and the through hole 17 and collection tube 18 provided have achieved the effect of being convenient to collect the screws.
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that there is a relationship between these entities or operations. any such actual relationship or order exists between them. Furthermore, the term "comprises", "comprises" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus comprising a set of elements includes not only those elements, but also includes elements not expressly listed. other elements of or also include elements inherent in such a process, method, article, or apparatus.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes and modifications can be made to these embodiments without departing from the principle and spirit of the present invention , replacements and modifications, the scope of the present utility model is defined by the appended claims and their equivalents.
Claims (6)
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| CN201820016035.8U CN207689382U (en) | 2018-01-05 | 2018-01-05 | A multi-parameter online detection device for screws based on machine vision |
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| CN111751696A (en) * | 2020-07-05 | 2020-10-09 | 陶金 | Semiconductor chip detection equipment |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111751696A (en) * | 2020-07-05 | 2020-10-09 | 陶金 | Semiconductor chip detection equipment |
| CN111751696B (en) * | 2020-07-05 | 2022-12-09 | 深圳市堃联技术有限公司 | Semiconductor chip detection equipment |
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Granted publication date: 20180803 Termination date: 20210105 |