CN207688012U - A kind of optical texture for car light LED reflection formula system - Google Patents

A kind of optical texture for car light LED reflection formula system Download PDF

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Publication number
CN207688012U
CN207688012U CN201721428056.2U CN201721428056U CN207688012U CN 207688012 U CN207688012 U CN 207688012U CN 201721428056 U CN201721428056 U CN 201721428056U CN 207688012 U CN207688012 U CN 207688012U
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light source
pcb board
led
led light
bowl
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CN201721428056.2U
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Chinese (zh)
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许俊
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Magneti Marelli Automotive Components Wuhu Co Ltd
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Magneti Marelli Automotive Components Wuhu Co Ltd
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Abstract

本实用新型公开一种用于车灯LED反射式系统的光学结构,在灯壳中设置有反射碗、PCB板和LED光源,PCB板下面焊接固定有LED光源,PCB板的上面设置有散热器,LED光源通过螺钉进行固定定位,散热器紧贴在PCB板上,LED光源与PCB板的连接处涂油相应的导热胶,由LED光源、PCB板、散热器和导热胶构成一个光源结构,光源结构与反射碗相连接,光源结构相对于反射碗的正视方向进行一个倾斜放置,使光源结构相对于所述反射碗方向进行倾斜,所述LED光源位于所述反射碗的焦点位置;采用LED光源、PCB板、散热器和反射碗形成结构紧凑的LED反射式光学结构,其结构小巧,装配简单,并可以显著提升整个系统的光学效率。

The utility model discloses an optical structure for an LED reflective system of a car lamp. A reflective bowl, a PCB board and an LED light source are arranged in a lamp housing, an LED light source is welded and fixed under the PCB board, and a radiator is arranged on the upper side of the PCB board. , the LED light source is fixed and positioned by screws, the radiator is closely attached to the PCB board, and the connection between the LED light source and the PCB board is oiled with corresponding heat-conducting glue. A light source structure is composed of LED light source, PCB board, heat sink and heat-conducting glue. The light source structure is connected to the reflective bowl, and the light source structure is placed at an inclination relative to the front view direction of the reflective bowl, so that the light source structure is inclined relative to the direction of the reflective bowl, and the LED light source is located at the focal point of the reflective bowl; The light source, PCB board, heat sink and reflective bowl form a compact LED reflective optical structure, which is small in structure, easy to assemble, and can significantly improve the optical efficiency of the entire system.

Description

一种用于车灯LED反射式系统的光学结构An optical structure for LED reflective system of car lights

技术领域technical field

本发明涉及一种汽车前灯,尤其涉及一种LED反射式远近光的汽车前灯。The invention relates to an automobile headlight, in particular to an LED reflective far and near beam automobile headlight.

背景技术Background technique

随着现代汽车的发展,大灯照明变得越来越方便驾驶者的视野。其中LED 反射式远近光也越来越受到市场客户的追捧。原因在于LED反射式系统对造型开口的要求更为宽容,可以应用在传统卤素和氙气大灯不能实现的狭长的开口造型,然而现有的技术由于狭长造型往往带来的是整个光学系统的效率并不高,为了满足法律法规要求而因此被迫提高光学系统中LED芯片的数量,带来成本的压力,因此,解决这一类的问题显得尤为重要。With the development of modern automobiles, headlight lighting has become more and more convenient for the driver's vision. Among them, LED reflective far and near light is also more and more sought after by market customers. The reason is that the LED reflective system has a more tolerant requirement for the shape of the opening, and can be applied to the narrow and long opening shape that cannot be realized by the traditional halogen and xenon headlights. However, the existing technology often brings the efficiency of the entire optical system due to the narrow and long shape. In order to meet the requirements of laws and regulations, the number of LED chips in the optical system is forced to increase, which brings pressure on costs. Therefore, it is particularly important to solve this type of problem.

发明内容Contents of the invention

针对现有技术的不足,本发明提供了一种用于车灯LED反射式系统的光学结构,采用LED光源、PCB板、散热器以及反射碗形成结构紧凑的LED反射式光学结构,其结构小巧,装配简单,并可以显著提升整个系统的光学效率。Aiming at the deficiencies of the prior art, the present invention provides an optical structure for the LED reflective system of car lamps, which adopts LED light sources, PCB boards, heat sinks and reflective bowls to form a compact LED reflective optical structure, and its structure is compact , easy to assemble, and can significantly improve the optical efficiency of the entire system.

为了解决上述问题,本发明提供了一种用于车灯LED反射式系统的光学结构,包括有灯壳,在所述灯壳中设置有反射碗、PCB板和LED光源,所述PCB板下面焊接固定有LED光源,所述PCB板的上面设置有散热器,所述LED光源通过螺钉进行固定定位,所述散热器紧贴在PCB板上,所述LED光源与PCB板的连接处涂油相应的导热胶,由所述LED光源、PCB板、散热器和导热胶构成一个光源结构,所述光源结构与反射碗相连接,所述光源结构相对于反射碗的正视方向进行一个倾斜放置,使此光源结构相对于所述反射碗方向进行倾斜,所述LED光源位于所述反射碗的焦点位置。In order to solve the above problems, the present invention provides an optical structure for the LED reflective system of vehicle lamps, which includes a lamp housing, a reflective bowl, a PCB board and an LED light source are arranged in the lamp housing. The LED light source is welded and fixed, and the PCB board is provided with a heat sink, and the LED light source is fixed and positioned by screws, and the heat sink is closely attached to the PCB board, and the connection between the LED light source and the PCB board is oiled The corresponding heat-conducting glue is composed of the LED light source, PCB board, heat sink and heat-conducting glue to form a light source structure, the light source structure is connected to the reflective bowl, and the light source structure is placed obliquely relative to the front view direction of the reflective bowl, The light source structure is inclined relative to the direction of the reflective bowl, and the LED light source is located at the focal point of the reflective bowl.

进一步改进在于:所述反射碗的光学反光面为平面或曲面。A further improvement is that: the optical reflective surface of the reflective bowl is a plane or a curved surface.

进一步改进在于:所述反射碗上设置有相应的横向和纵向的定位筋,以保证LED光源结构与反射碗的相对位置准确。A further improvement is that: the reflective bowl is provided with corresponding horizontal and vertical positioning ribs to ensure that the relative position of the LED light source structure and the reflective bowl is accurate.

进一步改进在于:所述PCB板上的所述LED光源的基底平面相对于所述反射碗的正视方向有倾斜角度。A further improvement is that: the base plane of the LED light source on the PCB has an inclined angle relative to the front view direction of the reflective bowl.

本发明的有益效果是:本发明使用以LED为光源反射式系统的光学结构,这种光学结构通过对PCB板的布置,实现对所需光学系统的效率提高及优化,PCB板的倾斜布置,可以使LED光源的主要光通量更多的发射到反射碗后进行反射,从而提高了光学系统效率,同时倾斜布置可以使自LED发射的直射光大大减弱,减少了路上因此产生的杂散光。本发明可以提高传统的LED反射式系统的光学效率,利用紧凑的光学系统并实现较大的能量输出,进而让整灯设计有更大的自由。The beneficial effect of the present invention is: the present invention uses the optical structure of the reflective system with LED as the light source, and this optical structure realizes the improvement and optimization of the efficiency of the required optical system by arranging the PCB board, and the oblique arrangement of the PCB board, The main luminous flux of the LED light source can be emitted to the reflective bowl for reflection, thereby improving the efficiency of the optical system. At the same time, the inclined arrangement can greatly weaken the direct light emitted from the LED, reducing the stray light generated on the road. The invention can improve the optical efficiency of the traditional LED reflective system, utilize a compact optical system and achieve greater energy output, and further allow greater freedom in the design of the entire lamp.

附图说明Description of drawings

图1是本发明的结构示意图。Fig. 1 is a schematic structural view of the present invention.

图2是本发明的反射碗的示意图。Fig. 2 is a schematic diagram of the reflective bowl of the present invention.

图3是本发明的散热器的示意图。Fig. 3 is a schematic diagram of the radiator of the present invention.

图4是本发明的PCB板的示意图。Fig. 4 is a schematic diagram of the PCB board of the present invention.

其中:1-灯壳,2-反射碗,3-PCB板,4-LED光源,5-散热器。Among them: 1-lamp housing, 2-reflector bowl, 3-PCB board, 4-LED light source, 5-radiator.

具体实施方式Detailed ways

为了加深对本发明的理解,下面将结合实施例对本发明做进一步详述,本实施例仅用于解释本发明,并不构成对本发明保护范围的限定。In order to deepen the understanding of the present invention, the present invention will be further described below in conjunction with the examples, which are only used to explain the present invention, and do not constitute a limitation to the protection scope of the present invention.

如图1、2、3、4所示,本实施例提供了一种用于车灯LED反射式系统的光学结构,包括有灯壳1,在所述灯壳1中设置有反射碗2、PCB板3和LED光源4,所述PCB板3下面焊接固定有LED光源4,所述PCB板3的上面设置有散热器5,所述LED光源4通过螺钉进行固定定位,所述散热器5紧贴在PCB板3上,所述LED光源4与PCB板3的连接处涂油相应的导热胶,由所述LED光源4、PCB板3、散热器5和导热胶构成一个光源结构,所述光源结构与反射碗2相连接,所述光源结构相对于反射碗的正视方向进行一个倾斜放置,使此光源结构相对于所述反射碗方向进行倾斜,所述LED光源4位于所述反射碗2的焦点位置。所述反射碗2的光学反光面为平面或曲面。所述反射碗2上设置有相应的横向和纵向的定位筋,以保证LED光源结构与反射碗的相对位置准确。所述PCB板3上的所述LED光源4的基底平面相对于所述反射碗的正视方向有倾斜角度。LED光源发出的光束将通过此反射碗进行反射然后发射出去形成所需的光型分布。As shown in Figures 1, 2, 3, and 4, this embodiment provides an optical structure for an LED reflective system of a car lamp, including a lamp housing 1 in which a reflective bowl 2, The PCB board 3 and the LED light source 4, the LED light source 4 is welded and fixed under the PCB board 3, the radiator 5 is arranged above the PCB board 3, the LED light source 4 is fixed and positioned by screws, and the radiator 5 Closely attached to the PCB board 3, the connection between the LED light source 4 and the PCB board 3 is oiled with corresponding heat-conducting glue, and a light source structure is formed by the LED light source 4, PCB board 3, heat sink 5 and heat-conducting glue. The light source structure is connected to the reflective bowl 2, and the light source structure is placed at an inclination relative to the front view direction of the reflective bowl, so that the light source structure is inclined relative to the direction of the reflective bowl, and the LED light source 4 is located in the reflective bowl 2 focus positions. The optical reflective surface of the reflective bowl 2 is a plane or a curved surface. The reflective bowl 2 is provided with corresponding horizontal and vertical positioning ribs to ensure that the relative position of the LED light source structure and the reflective bowl is accurate. The base plane of the LED light source 4 on the PCB 3 has an inclined angle relative to the front view direction of the reflective bowl. The light beam emitted by the LED light source will be reflected by the reflective bowl and then emitted to form the required light distribution.

本发明使用以LED为光源反射式系统的光学结构,这种光学结构通过对PCB板的布置,实现对所需光学系统的效率提高及优化,PCB板的倾斜布置,可以使LED光源的主要光通量更多的发射到反射碗后进行反射,从而提高了光学系统效率,同时倾斜布置可以使自LED发射的直射光大大减弱,减少了路上因此产生的杂散光。本发明可以提高传统的LED反射式系统的光学效率,利用紧凑的光学系统并实现较大的能量输出,进而让整灯设计有更大的自由。The present invention uses the optical structure of the reflective system with LED as the light source. This optical structure can improve and optimize the efficiency of the required optical system by arranging the PCB board. The oblique arrangement of the PCB board can make the main luminous flux of the LED light source More light is emitted to the reflective bowl for reflection, thereby improving the efficiency of the optical system. At the same time, the inclined arrangement can greatly weaken the direct light emitted from the LED, reducing the resulting stray light on the road. The invention can improve the optical efficiency of the traditional LED reflective system, utilize a compact optical system and achieve greater energy output, and further allow greater freedom in the design of the entire lamp.

Claims (4)

1. a kind of optical texture for car light LED reflection formula system includes lamp housing(1), it is characterised in that:In the lamp housing (1)In be provided with reverberation bowl(2), pcb board(3)And LED light source(4), the pcb board(3)It is welded with LED light source below (4), the pcb board(3)The upper surface of be provided with radiator(5), the LED light source(4)Positioning is fixed by screw, it is described Radiator(5)It is tightly attached to pcb board(3)On, the LED light source(4)With pcb board(3)The corresponding heat-conducting glue of junction oiling, by The LED light source(4), pcb board(3), radiator(5)A light-source structure, the light-source structure and reflection are constituted with heat-conducting glue Bowl(2)It is connected, the light-source structure carries out a slant setting relative to the positive apparent direction of reverberation bowl, makes this light-source structure phase For the reverberation bowl direction into line tilt, the LED light source(4)Positioned at the reverberation bowl(2)Focal position.
2. a kind of optical texture for car light LED reflection formula system as described in claim 1, it is characterised in that:It is described anti- Penetrate bowl(2)Optics reflective surface be plane or curved surface.
3. a kind of optical texture for car light LED reflection formula system as described in claim 1, it is characterised in that:It is described anti- Penetrate bowl(2)On be provided with corresponding horizontal and vertical positioning bar, the relative position to ensure LED light source structure and reverberation bowl is accurate Really.
4. a kind of optical texture for car light LED reflection formula system as described in claim 1, it is characterised in that:The PCB Plate(3)On the LED light source(4)Base plane have angle of inclination relative to the positive apparent direction of the reverberation bowl.
CN201721428056.2U 2017-10-31 2017-10-31 A kind of optical texture for car light LED reflection formula system Expired - Fee Related CN207688012U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110906274A (en) * 2019-12-27 2020-03-24 马瑞利汽车零部件(芜湖)有限公司 Optical system for solving stray light caused by accumulated paint

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110906274A (en) * 2019-12-27 2020-03-24 马瑞利汽车零部件(芜湖)有限公司 Optical system for solving stray light caused by accumulated paint

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Granted publication date: 20180803

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