CN207675031U - A kind of liquid cooling Distributed Control System - Google Patents
A kind of liquid cooling Distributed Control System Download PDFInfo
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Abstract
本实用新型涉及一种液冷集散控制系统,系统中包括冷源、液‑液换热器、一个或多个服务器机柜,所述冷源与液‑液换热器通过一次供水管、一次回水管相连,液‑液换热器与服务器机柜通过二次供水管、二次回水管相连,所述液冷集散控制系统还包括用于调控冷源的制冷效率的冷源调控系统、用于调控液‑液换热器的换热效率的换热调控系统、用于集中调控冷源调控系统和换热调控系统的集中监控系统。本实用新型既可以实现对液冷系统中的点对点控制,又可以实现多点集中控制,减少现场的布线,并提高对液冷系统的监控质量。
The utility model relates to a liquid-cooled collection and distribution control system. The system includes a cold source, a liquid-liquid heat exchanger, and one or more server cabinets. The cold source and the liquid-liquid heat exchanger pass through a primary water supply pipe and a primary return The liquid-liquid heat exchanger is connected to the server cabinet through the secondary water supply pipe and the secondary water return pipe. The liquid-cooled distributed control system also includes a cold source control system for regulating the cooling efficiency of the cold source, and a cold source control system for regulating the liquid cooling efficiency. ‑Heat exchange control system for heat exchange efficiency of liquid heat exchanger, centralized monitoring system for centralized control of cold source control system and heat exchange control system. The utility model can not only realize point-to-point control in the liquid cooling system, but also realize multi-point centralized control, reduce on-site wiring, and improve the monitoring quality of the liquid cooling system.
Description
技术领域technical field
本实用新型涉及换热机组控制技术领域,具体涉及一种液冷集散控制系统。The utility model relates to the technical field of heat exchange unit control, in particular to a liquid-cooled distributed control system.
背景技术Background technique
据统计,我国2015年数据中心能耗约占当年全国总能耗1.8%,相当于三峡水电站整年约1000亿度的发电量。在数据中心中,大量能源被制冷系统浪费,占比高达40%~50%,PUE值普遍高于2.2,这严重制约了IDC绿色可持续发展,因此,采用新型节能冷却方法是数据中心节能减排的迫切需求。而电气控制系统又是其中一个重要的关键点。According to statistics, my country's data center energy consumption accounted for about 1.8% of the country's total energy consumption in 2015, which is equivalent to the annual power generation of the Three Gorges Hydropower Station of about 100 billion kWh. In the data center, a large amount of energy is wasted by the cooling system, accounting for as much as 40% to 50%, and the PUE value is generally higher than 2.2, which seriously restricts the green and sustainable development of IDC. urgent needs of the platoon. The electrical control system is one of the important key points.
液冷技术,属于自然冷却技术,是降低数据中心机房能耗的有效方法之一。该液冷技术致冷系统主要由冷源模块单元、换热模块单元、双级水循环管路组成,是一个利用服务器发热部件通过热管、冷媒等高效热传递方式与自然环境之间的温差进行自然冷却的水冷节能散热系统。现有的液冷致冷系统中利用电气控制系统可以有效地保证液冷致冷系统运行的稳定性、高效性、节能性,但在工业应用中,存在着控制功能杂乱、现场布线复杂、只能实现点对点控制等缺点。Liquid cooling technology, which belongs to natural cooling technology, is one of the effective ways to reduce the energy consumption of data center computer room. The liquid cooling technology refrigeration system is mainly composed of a cold source module unit, a heat exchange module unit, and a two-stage water circulation pipeline. Cooling water-cooled energy-saving heat dissipation system. The use of electrical control systems in existing liquid-cooled refrigeration systems can effectively ensure the stability, high efficiency, and energy-saving performance of liquid-cooled refrigeration systems. Can realize point-to-point control and other shortcomings.
实用新型内容Utility model content
本实用新型为了克服上述现有技术所述的至少一种缺陷(不足),提供一种液冷集散控制系统,既可以实现对液冷系统中的点对点控制,又可以实现多点集中控制。In order to overcome at least one defect (deficiency) of the above-mentioned prior art, the utility model provides a liquid-cooled distributed control system, which can not only realize point-to-point control in the liquid cooling system, but also realize multi-point centralized control.
为实现本实用新型的目的,采用以下技术方案予以实现:In order to realize the purpose of this utility model, adopt following technical scheme to realize:
一种液冷集散控制系统,包括冷源、液-液换热器、一个或多个服务器机柜,所述冷源与液-液换热器通过一次供水管、一次回水管相连,液-液换热器与服务器机柜通过二次供水管、二次回水管相连,所述液冷集散控制系统还包括集中监控系统、冷源调控系统、换热调控系统;A liquid-cooled distributed control system, including a cold source, a liquid-liquid heat exchanger, and one or more server cabinets, the cold source and the liquid-liquid heat exchanger are connected through a primary water supply pipe and a primary return water pipe, and the liquid-liquid The heat exchanger is connected to the server cabinet through a secondary water supply pipe and a secondary water return pipe, and the liquid-cooled distributed control system also includes a centralized monitoring system, a cold source control system, and a heat exchange control system;
集中监控系统,分别与冷源调控系统和换热调控系统电连接,用于集中调控冷源调控系统和换热调控系统;The centralized monitoring system is electrically connected to the cold source control system and the heat exchange control system respectively, and is used for centralized control of the cold source control system and the heat exchange control system;
冷源调控系统,用于调控冷源的制冷效率;Cold source control system, used to control the cooling efficiency of the cold source;
换热调控系统,用于调控液-液换热器的换热效率。The heat exchange regulating system is used for regulating the heat exchange efficiency of the liquid-liquid heat exchanger.
由于冷源的制冷效率和液-液换热器的换热效率是不同的控制系统分开独立控制的,所以可以实现点对点的控制。又由于集中监控系统可以集中调控冷源调控系统和换热调控系统,所以可以实现多点集中的控制。Since the refrigeration efficiency of the cold source and the heat exchange efficiency of the liquid-liquid heat exchanger are independently controlled by different control systems, point-to-point control can be realized. And because the centralized monitoring system can centrally control the cold source control system and the heat exchange control system, it can realize multi-point centralized control.
在整个液冷系统中,可以单独通过冷源制冷效率的控制,或者单独通过液-液换热器换热效率的控制,或者结合对冷源制冷效率、液-液换热器换热效率的配合控制,以满足服务器机柜在不同时间、不同地点的散热要求,从而达到节能、高效、稳定的效果。In the whole liquid cooling system, the cooling efficiency of the cold source can be controlled alone, or the heat exchange efficiency of the liquid-liquid heat exchanger can be controlled alone, or combined with the cooling efficiency of the cold source and the heat exchange efficiency of the liquid-liquid heat exchanger. Cooperate with control to meet the heat dissipation requirements of server cabinets at different times and locations, so as to achieve energy-saving, high-efficiency, and stable effects.
优选地,所述一次供水管、一次回水管、二次供水管、二次回水管可以设置阀门,便于控制管路的通断。Preferably, the primary water supply pipe, the primary water return pipe, the secondary water supply pipe, and the secondary water return pipe can be provided with valves to facilitate on-off control of the pipelines.
进一步地,所述集中监控系统包括通信装置、人机界面、动环监控装置,所述冷源调控系统、换热调控系统与通信装置连接,通信装置与动环监控装置连接,人机界面与通信装置和/或动环监控装置连接。Further, the centralized monitoring system includes a communication device, a human-machine interface, and a dynamic-environment monitoring device. The cold source control system and the heat exchange control system are connected to the communication device, the communication device is connected to the dynamic-environment monitoring device, and the human-machine interface is connected to the dynamic environment monitoring device. Communication device and/or dynamic environment monitoring device connection.
冷源调控系统、换热调控系统的实时参数以及动环监控装置的调控参数都可以通过通信装置传送到人机界面中,动环监控装置也可以通过通信装置传送调控命令到冷源调控系统、换热调控系统。监控人员可以通过人机界面看到冷源和液-液换热器的实时工作状态以及动环监控装置的调控参数,还可以通过动环监控装置发送调控命令至冷源调控系统和换热调控系统,冷源调控系统和换热调控系统再根据所接收到的调控命令调控冷源的制冷效率和液-液换热器的换热效率,调控参数以及调控之后所更新的实时参数又可以反馈到人机界面中,让监控人员可以通过人机界面看到更新后的冷源和液-液换热器工作状态。The real-time parameters of the cold source control system, the heat exchange control system and the control parameters of the dynamic environment monitoring device can be transmitted to the man-machine interface through the communication device, and the dynamic environment monitoring device can also transmit control commands to the cold source control system, Heat exchange control system. Monitoring personnel can see the real-time working status of the cold source and liquid-liquid heat exchanger and the control parameters of the dynamic ring monitoring device through the man-machine interface, and can also send control commands to the cold source control system and heat exchange control through the dynamic ring monitoring device system, the cold source control system and the heat exchange control system then regulate the cooling efficiency of the cold source and the heat exchange efficiency of the liquid-liquid heat exchanger according to the received control commands, the control parameters and the updated real-time parameters after control can be fed back Go to the man-machine interface, so that the monitoring personnel can see the updated working status of the cold source and liquid-liquid heat exchanger through the man-machine interface.
进一步地,所述液冷集散控制系统还包括一个或多个末端检测系统,所述服务器机柜设有进水口、出水口,所述末端检测系统与通信装置连接,用于检测进水口或出水口的温度、流量、压力的一种或多种。Further, the liquid-cooled distributed control system also includes one or more terminal detection systems, the server cabinet is provided with a water inlet and a water outlet, and the terminal detection system is connected to a communication device for detecting the water inlet or water outlet One or more of temperature, flow, and pressure.
末端检测系统可以检测流经服务器机柜进水口、出水口的冷媒水的各种参数,如温度、流量、压力等,并且将这些参数通过通信装置传送到人机界面中,可以让监控人员实时监控服务器机柜的散热情况。The terminal detection system can detect various parameters of the refrigerant water flowing through the water inlet and outlet of the server cabinet, such as temperature, flow, pressure, etc., and transmit these parameters to the man-machine interface through the communication device, allowing the monitoring personnel to monitor in real time Heat dissipation of the server cabinet.
一个数据中心机房,往往安置多个服务器机柜,一个末端检测系统可以对应一个或多个服务器机柜的进水口、出水口,多个末端检测系统的参数传递需要现场大量的走线。通过通信装置以通信的方式将各个末端检测系统的参数统一传送到人机界面中,既可以保证全部参数的可靠性以及传送的及时性,又可以降低机房内现场布线的难度,大大地提高了监控人员对整个液冷系统的监控质量。A data center computer room often houses multiple server cabinets. One end detection system can correspond to the water inlet and outlet of one or more server cabinets. The parameter transmission of multiple end detection systems requires a large number of on-site wiring. The parameters of each terminal detection system are uniformly transmitted to the man-machine interface through the communication device, which can not only ensure the reliability of all parameters and the timeliness of transmission, but also reduce the difficulty of field wiring in the computer room, greatly improving Supervisors monitor the quality of the entire liquid cooling system.
进一步地,所述冷源调控系统包括顺次连接的冷却风机、第一变频器、冷源控制器,冷却风机用于对冷源进行辅助冷却,冷源控制器与通信装置连接。Further, the cooling source regulating system includes a cooling fan connected in sequence, a first frequency converter, and a cooling source controller, the cooling fan is used to assist cooling of the cooling source, and the cooling source controller is connected to the communication device.
监控人员可以通过动环监控装置发送对冷源的调控命令至冷源控制器,冷源控制器根据所接收到的调控命令,改变第一变频器的输出频率,冷却风机的转速也会相应改变,从而改变冷源的制冷效率。当冷却风机的转速降低的时候,对冷源的辅助制冷效率降低;当冷却风机转速提高的时候,对冷源的辅助制冷效率提高。Monitoring personnel can send control commands to the cold source controller through the dynamic ring monitoring device, and the cold source controller changes the output frequency of the first inverter according to the received control commands, and the speed of the cooling fan will also change accordingly , thereby changing the cooling efficiency of the cold source. When the speed of the cooling fan decreases, the auxiliary cooling efficiency for the cold source decreases; when the cooling fan speed increases, the auxiliary cooling efficiency for the cold source increases.
第一变频器的输出频率大小会传送到冷源控制器中,冷源控制器再通过通信装置将第一变频器输出频率大小发送到人机界面中。监控人员可以通过人机界面看到当前第一变频器的输出频率大小,也即可以知道当前冷却风机的转速。当冷源的制冷效率不满足要求时,监控人员可以通过动环监控装置再发送调控命令调控冷却风机转速,并将冷却风机的调控参数反馈到人机界面中。The output frequency of the first frequency converter is sent to the cold source controller, and the cold source controller sends the output frequency of the first frequency converter to the man-machine interface through the communication device. The monitoring personnel can see the current output frequency of the first frequency converter through the man-machine interface, that is, they can know the current rotating speed of the cooling fan. When the cooling efficiency of the cold source does not meet the requirements, the monitoring personnel can send control commands to control the speed of the cooling fan through the dynamic ring monitoring device, and feed back the control parameters of the cooling fan to the man-machine interface.
进一步地,所述换热调控系统包括依次电连接的换热控制器、第二变频器、一次水泵,一次水泵设置在一次供水管或一次回水管上,所述换热控制器与通信装置连接。Further, the heat exchange control system includes a heat exchange controller, a second frequency converter, and a primary water pump that are electrically connected in sequence, and the primary water pump is arranged on the primary water supply pipe or the primary return water pipe, and the heat exchange controller is connected to the communication device .
监控人员可以通过动环监控装置发送对液-液换热器的调控命令至换热控制器,换热控制器根据所接收到的调控命令,改变第二变频器的输出频率,一次水泵的转速也会相应改变,从而改变冷源所制取的冷却水流经液-液换热器流量,即改变了液-液换热器的换热效率。当一次水泵的转速降低的时候,一次供水管和一次回水管上的冷却水流量会减少,导致液-液换热器的换热效率降低;当一次水泵的转速提高的时候,一次供水管和一次回水管的冷却水流量会增大,导致液-液换热器的换热效率提高。The monitoring personnel can send the control command of the liquid-liquid heat exchanger to the heat exchange controller through the dynamic ring monitoring device, and the heat exchange controller changes the output frequency of the second frequency converter and the speed of the primary water pump according to the received control command. It will also change accordingly, thereby changing the flow rate of the cooling water produced by the cold source through the liquid-liquid heat exchanger, that is, changing the heat exchange efficiency of the liquid-liquid heat exchanger. When the speed of the primary water pump decreases, the cooling water flow on the primary water supply pipe and the primary return pipe will decrease, resulting in a decrease in the heat exchange efficiency of the liquid-liquid heat exchanger; when the speed of the primary water pump increases, the primary water supply pipe and the The flow of cooling water in the primary return pipe will increase, leading to an increase in the heat transfer efficiency of the liquid-liquid heat exchanger.
第二变频器的输出频率大小会传送到换热控制器中,换热控制器再通过通信装置将第二变频器输出频率大小发送到人机界面中。监控人员可以通过人机界面看到当前第二变频器的输出频率大小,也即可以知道当前一次水泵的转速。当换热效率不满足要求时,监控人员可以通过动环监控装置再发送调控命令调控一次水泵转速,并将一次水泵的调控参数反馈到人机界面中。The output frequency of the second frequency converter will be transmitted to the heat exchange controller, and the heat exchange controller will send the output frequency of the second frequency converter to the man-machine interface through the communication device. The monitoring personnel can see the current output frequency of the second frequency converter through the man-machine interface, that is, they can know the current rotational speed of the primary water pump. When the heat exchange efficiency does not meet the requirements, the monitoring personnel can send control commands to control the speed of the primary water pump through the dynamic ring monitoring device, and feed back the control parameters of the primary water pump to the man-machine interface.
进一步地,所述换热调控系统还包括第三变频器、二次水泵,换热控制器、第三变频器、二次水泵依次电连接,二次水泵设置在二次供水管或二次回水管上。Further, the heat exchange control system also includes a third frequency converter, a secondary water pump, the heat exchange controller, the third frequency converter, and the secondary water pump are electrically connected in sequence, and the secondary water pump is arranged on the secondary water supply pipe or the secondary water return pipe. superior.
监控人员也可以通过动环监控装置发送对液-液换热器的调控命令至换热控制器,换热控制器根据所接收到的调控命令,改变第三变频器的输出频率,二次水泵的转速也会相应改变,从而改变冷媒水流向服务器机柜以及从服务器机柜流出的流量,即改变了液-液换热器的换热效率。当二次水泵的转速降低的时候,二次供水管和二次回水管上的冷媒水流量会减少,导致液-液换热器的换热效率降低;当二次水泵的转速提高的时候,二次供水管和二次回水管的冷煤水流量会增大,导致液-液换热器的换热效率提高。The monitoring personnel can also send the control command to the liquid-liquid heat exchanger to the heat exchange controller through the dynamic ring monitoring device, and the heat exchange controller changes the output frequency of the third frequency converter according to the received control command, and the secondary water pump The rotation speed of the cooling system will also change accordingly, thereby changing the flow of refrigerant water flowing to and from the server cabinet, that is, changing the heat exchange efficiency of the liquid-liquid heat exchanger. When the speed of the secondary water pump decreases, the flow of refrigerant water on the secondary water supply pipe and the secondary return pipe will decrease, resulting in a decrease in the heat exchange efficiency of the liquid-liquid heat exchanger; when the speed of the secondary water pump increases, the The cold coal water flow of the secondary water supply pipe and the secondary return water pipe will increase, resulting in an increase in the heat transfer efficiency of the liquid-liquid heat exchanger.
第三变频器的输出频率大小同样会传送到换热控制器中,换热控制器再通过通信装置将第三变频器输出频率大小发送到人机界面中。监控人员可以通过人机界面看到当前第三变频器的输出频率大小,也即可以知道当前二次水泵的转速。当换热效率不满足要求时,监控人员可以通过动环监控装置再发送调控命令调控二次水泵转速,并将二次水泵的调控参数反馈到人机界面中。The output frequency of the third frequency converter is also transmitted to the heat exchange controller, and the heat exchange controller sends the output frequency of the third frequency converter to the man-machine interface through the communication device. The monitoring personnel can see the current output frequency of the third frequency converter through the man-machine interface, that is, they can know the current speed of the secondary water pump. When the heat exchange efficiency does not meet the requirements, the monitoring personnel can send control commands to control the speed of the secondary water pump through the dynamic ring monitoring device, and feed back the control parameters of the secondary water pump to the man-machine interface.
当换热效率不满足要求时,监控人员还可以通过动环监控装置发送调控命令,同时调控一次水泵、二次水泵的转速,让一次水泵和二次水泵相互配合调控液-液换热器的换热效率,并将一次水泵、二次水泵的调控参数都反馈到人机界面中。When the heat exchange efficiency does not meet the requirements, the monitoring personnel can also send control commands through the dynamic ring monitoring device, and at the same time adjust the speed of the primary water pump and the secondary water pump, so that the primary water pump and the secondary water pump can cooperate with each other to control the liquid-liquid heat exchanger. The heat exchange efficiency, and the control parameters of the primary water pump and the secondary water pump are fed back to the man-machine interface.
进一步地,所述换热调控系统还包括连接一次供水管和一次回水管的旁路、电动三通阀,电动三通阀与换热控制器电连接,电动三通阀包括端口a、端口b、端口c,端口a与旁路连通,端口b与液-液换热器连通,端口c与一次供水管或一次回水管连通。Further, the heat exchange control system also includes a bypass connecting the primary water supply pipe and the primary return water pipe, and an electric three-way valve, the electric three-way valve is electrically connected to the heat exchange controller, and the electric three-way valve includes port a, port b , Port c, port a communicates with the bypass, port b communicates with the liquid-liquid heat exchanger, and port c communicates with the primary water supply pipe or the primary return water pipe.
监控人员还可以通过动环监控装置发送对液-液换热器的调控命令至换热控制器,换热控制器根据所接收到的调控命令,调节电动三通阀各个端口的启闭或开度,使一次供水管的冷却水一部分流向液-液换热器,另一部分直接流向一次回水管,从而调节流经液-液换热器的冷却水流量和流经旁路的冷却水流量。当流经液-液换热器的流量减少时,液-液换热器的换热效率会降低;当流经液-液换热器的流量增加时,液-液换热器的换热效率会提高。The monitoring personnel can also send the control command of the liquid-liquid heat exchanger to the heat exchange controller through the dynamic ring monitoring device. The heat exchange controller adjusts the opening and closing or opening and closing of each port of the electric three-way valve according to the received control command. To make part of the cooling water in the primary water supply pipe flow to the liquid-liquid heat exchanger, and the other part directly flow to the primary return pipe, so as to adjust the cooling water flow through the liquid-liquid heat exchanger and the cooling water flow through the bypass. When the flow through the liquid-liquid heat exchanger decreases, the heat exchange efficiency of the liquid-liquid heat exchanger will decrease; when the flow through the liquid-liquid heat exchanger increases, the heat exchange efficiency of the liquid-liquid heat exchanger Efficiency will increase.
电动三通阀各个端口当前的启闭状态和开度大小都会传送到换热控制器中,换热控制器再通过通信装置将该启闭状态和开度大小发送到人机界面中。监控人员可以通过人机界面看到当前电动三通阀各个端口的启闭状态和开度大小,也即可以知道当前流经液-液换热器和流经旁路的冷却水流量。当液-液换热器的换热效率不满足要求时,监控人员可以通过动环监控装置再发送调控命令调控电动三通阀,从而调控冷却液流经液-液换热器的流量,并将电动三通阀的调控参数反馈到人机界面中。The current opening and closing state and opening degree of each port of the electric three-way valve will be transmitted to the heat exchange controller, and the heat exchange controller will send the opening and closing state and opening degree to the man-machine interface through the communication device. The monitoring personnel can see the current opening and closing status and opening degree of each port of the electric three-way valve through the man-machine interface, that is, they can know the current flow of cooling water flowing through the liquid-liquid heat exchanger and the bypass. When the heat transfer efficiency of the liquid-liquid heat exchanger does not meet the requirements, the monitoring personnel can send control commands to control the electric three-way valve through the dynamic ring monitoring device, so as to control the flow of the coolant flowing through the liquid-liquid heat exchanger, and The control parameters of the electric three-way valve are fed back to the man-machine interface.
进一步地,所述冷源调控系统还包括冷源供水温度传感器和/或冷源回水温度传感器,冷源供水温度传感器设置在一次供水管上,用于检测冷源供水温度T1并将T1发送到冷源控制器,冷源回水温度传感器设置在一次回水管上,用于检测冷源回水温度T2并将T2发送到冷源控制器。Further, the cold source control system also includes a cold source water supply temperature sensor and/or a cold source return water temperature sensor, and the cold source water supply temperature sensor is arranged on the primary water supply pipe for detecting the cold source water supply temperature T1 and sending T1 to To the cold source controller, the cold source return water temperature sensor is set on the primary return water pipe to detect the cold source return water temperature T2 and send T2 to the cold source controller.
冷源供水温度传感器、冷源回水温度传感器所检测的冷源供水温度T1、冷源回水温度T2会发送到冷源控制器中,冷源控制器再通过通信装置将T1、T2发送到人机界面中,监控人员可以通过人机界面看到当前T1、T2的大小,并根据T1、T2的大小以及变化,获知当前冷源的制冷效率是否不满足要求。若不满足要求,则需要通过动环监控装置发送调控命令至冷源控制器,并将调控参数反馈到人机界面中。The cold source water supply temperature T1 and the cold source return water temperature T2 detected by the cold source water supply temperature sensor and the cold source return water temperature sensor will be sent to the cold source controller, and the cold source controller will send T1 and T2 to the In the man-machine interface, the monitoring personnel can see the current size of T1 and T2 through the man-machine interface, and according to the size and change of T1 and T2, know whether the cooling efficiency of the current cold source does not meet the requirements. If the requirements are not met, the control command needs to be sent to the cold source controller through the dynamic environment monitoring device, and the control parameters are fed back to the man-machine interface.
进一步地,所述换热调控系统还包括二次供水温度传感器、二次供水压力传感器、二次回水压力传感器,二次供水温度传感器、二次供水压力传感器设置在二次供水管上,二次回水压力传感器设置在二次回水管上,二次供水温度传感器用于检测二次供水温度T3并将T3发送到换热控制器,二次供水压力传感器用于检测二次供水压力P1并将P1发送到换热控制器,二次回水压力传感器用于检测二次回水压力P2并将P2发送到换热控制器。Further, the heat exchange control system also includes a secondary water supply temperature sensor, a secondary water supply pressure sensor, and a secondary return water pressure sensor. The secondary water supply temperature sensor and the secondary water supply pressure sensor are arranged on the secondary water supply pipe. The water pressure sensor is set on the secondary return pipe, the secondary water supply temperature sensor is used to detect the secondary water supply temperature T3 and send T3 to the heat exchange controller, the secondary water supply pressure sensor is used to detect the secondary water supply pressure P1 and send P1 To the heat exchange controller, the secondary return water pressure sensor is used to detect the secondary return water pressure P2 and send P2 to the heat exchange controller.
二次供水温度传感器所检测的二次供水温度T3会发送到换热控制器中,换热控制器再通过通信装置将T3发送到人机界面中,监控人员可以通过人机界面看到当前T3的大小,并根据T3的大小,获知当前液-液换热器的换热效率是否满足服务器机柜的散热要求。若不满足要求,则需要通过动环监控装置发送调控命令至换热控制器,并将调控参数反馈到人机界面中。The secondary water supply temperature T3 detected by the secondary water supply temperature sensor will be sent to the heat exchange controller, and the heat exchange controller will send T3 to the man-machine interface through the communication device. The monitoring personnel can see the current T3 through the man-machine interface. According to the size of T3, it is known whether the heat exchange efficiency of the current liquid-liquid heat exchanger meets the heat dissipation requirements of the server cabinet. If the requirements are not met, the control command needs to be sent to the heat exchange controller through the dynamic ring monitoring device, and the control parameters are fed back to the man-machine interface.
二次供水压力传感器、二次回水压力传感器分别所检测的二次供水压力P1、二次回水压力P2会发送到换热控制器中,换热控制器再通过通信装置将P1、P2发送到人机界面中,监控人员可以通过人机界面看到当前二次供回水的压力差△P =P1 - P2,并根据压力差△P的大小以及变化,通过动环监控装置发送调控命令至换热控制器,使压力差△P保持恒定,并将调控参数反馈到人机界面中。The secondary water supply pressure P1 and the secondary return water pressure P2 detected by the secondary water supply pressure sensor and the secondary return water pressure sensor respectively will be sent to the heat exchange controller, and the heat exchange controller will send P1 and P2 to the human through the communication device. In the machine interface, the monitoring personnel can see the current pressure difference △P = P1 - P2 of the secondary supply and return water through the man-machine interface, and according to the size and change of the pressure difference △P, the control command is sent to the changer through the dynamic ring monitoring device. The thermal controller keeps the pressure difference △P constant and feeds back the control parameters to the man-machine interface.
与现有技术相比,本实用新型技术方案的有益效果是:Compared with the prior art, the beneficial effects of the technical solution of the utility model are:
(1)本实用新型的冷源调控系统、换热调控系统、末端检测系统可以各自对冷源、液-液换热器、服务器机柜的散热情况实现独立调控,集中监控系统又可以对冷源调控系统、换热调控系统、末端检测系统实现集中调控,提高对整个液冷系统的调控质量;(1) The cold source control system, heat exchange control system, and terminal detection system of the utility model can independently control the heat dissipation of the cold source, liquid-liquid heat exchanger, and server cabinet, and the centralized monitoring system can control the heat dissipation of the cold source The control system, heat exchange control system, and terminal detection system realize centralized control and improve the control quality of the entire liquid cooling system;
(2)本实用新型所设置的冷源调控系统、换热调控系统,可以就近采集冷源供水温度、冷源回水温度、二次供水温度、二次供水压力、二次回水压力等参数,并统一传送到集中监控系统,可以使走线布置简捷,使信号走线距离较短,有效增加设备控制或传感器检测的时效性,避免因远距离传输二使得控制信号、检测信号受干扰失效的风险;(2) The cold source control system and heat exchange control system set in the utility model can collect parameters such as the cold source water supply temperature, the cold source return water temperature, the secondary water supply temperature, the secondary water supply pressure, and the secondary return water pressure, etc. And uniformly transmitted to the centralized monitoring system, it can make the wiring layout simple, make the signal wiring distance shorter, effectively increase the timeliness of equipment control or sensor detection, and avoid the interference and failure of control signals and detection signals due to long-distance transmission. risk;
(3)本实用新型所设置的末端检测系统,一个末端检测系统对应一个或多个服务器机柜,并将检测到的温度、流量、压力等参数统一传送到集中监控系统中,可以在较多服务器机柜的情况下有效减少现场的布线,并且保证监控人员获取各个参数时的可靠性和及时性。(3) The terminal detection system provided by the utility model, one terminal detection system corresponds to one or more server cabinets, and uniformly transmits the detected parameters such as temperature, flow rate and pressure to the centralized monitoring system, which can be used in more servers In the case of a cabinet, the on-site wiring is effectively reduced, and the reliability and timeliness of monitoring personnel to obtain various parameters are guaranteed.
附图说明Description of drawings
图1是本实用新型实施例的示意图。Fig. 1 is the schematic diagram of the utility model embodiment.
说明:1.冷源;2.液-液换热器;3.服务器机柜;5.集中监控系统;6.冷源调控系统;7.换热调控系统;8.末端检测系统;41.一次供水管道;42.一次回水管道;43.二次供水管道;44.二次回水管道;51.通信装置;52.人机界面;53.动环监控装置;54.电源装置;61.冷源控制器;62.第一变频器;63.冷却塔;64.冷却风机;65.冷源供水温度传感器;66.冷源回水温度传感器;67.液位传感器;71.换热控制器;72.第二变频器;73.第三变频器;74.一次水泵;75.二次水泵;76.旁路;77.电动三通阀;78.二次供水温度传感器;79.二次供水压力传感器;70.二次回水压力传感器;81.末端控制器;82.末端流量传感器;83.末端压力传感器;84.末端温度传感器。Description: 1. Cold source; 2. Liquid-liquid heat exchanger; 3. Server cabinet; 5. Centralized monitoring system; 6. Cold source control system; 7. Heat exchange control system; 8. End detection system; 41. Primary Water supply pipeline; 42. Primary water return pipeline; 43. Secondary water supply pipeline; 44. Secondary water return pipeline; 51. Communication device; 52. Man-machine interface; 53. Dynamic environment monitoring device; 54. Power supply device; Source controller; 62. First inverter; 63. Cooling tower; 64. Cooling fan; 65. Cold source water supply temperature sensor; 66. Cold source return water temperature sensor; 67. Liquid level sensor; 71. Heat exchange controller ;72. Second inverter; 73. Third inverter; 74. Primary water pump; 75. Secondary water pump; 76. Bypass; 77. Electric three-way valve; 78. Secondary water supply temperature sensor; 79. Secondary Water supply pressure sensor; 70. Secondary return water pressure sensor; 81. Terminal controller; 82. Terminal flow sensor; 83. Terminal pressure sensor; 84. Terminal temperature sensor.
具体实施方式Detailed ways
附图仅用于示例性说明,不能理解为对本专利的限制;The accompanying drawings are for illustrative purposes only and cannot be construed as limiting the patent;
为了更好说明本实施例,附图某些部件会有省略、放大或缩小,并不代表实际产品的尺寸;In order to better illustrate this embodiment, some parts in the drawings will be omitted, enlarged or reduced, and do not represent the size of the actual product;
对于本领域技术人员来说,附图中某些公知结构及其说明可能省略是可以理解的。For those skilled in the art, it is understandable that some well-known structures and descriptions thereof may be omitted in the drawings.
在本实用新型的描述中,需要理解的是,此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或隐含所指示的技术特征的数量。由此,限定的“第一”、“第二”的特征可以明示或隐含地包括一个或者更多个该特征。在本实用新型的描述中,除非另有说明,“多个”的含义是两个或两个以上。In the description of the present utility model, it should be understood that, in addition, the terms "first" and "second" are only used for descriptive purposes, and cannot be interpreted as indicating or implying relative importance or implying the indicated technical features quantity. Thus, the defined "first" and "second" features may explicitly or implicitly include one or more of these features. In the description of the present utility model, unless otherwise specified, "plurality" means two or more.
在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以是通过中间媒介间接连接,可以说两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型的具体含义。In the description of the present utility model, it should be noted that unless otherwise specified and limited, the terms "installation" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection, or Integral connection; it can be mechanical connection or electrical connection; it can be direct connection or indirect connection through an intermediary. It can be said that the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present utility model in specific situations.
下面结合附图和实施例对本实用新型的技术方案做进一步的说明。The technical scheme of the utility model is further described below in conjunction with the accompanying drawings and embodiments.
实施例Example
如图1所示,一种液冷集散控制系统,包括冷源1、液-液换热器2、一个或多个服务器机柜3,所述冷源1与液-液换热器2通过一次供水管41、一次回水管42相连,液-液换热器2与服务器机柜3通过二次供水管43、二次回水管44相连,所述液冷集散控制系统还包括集中监控系统5、冷源调控系统6、换热调控系统7;As shown in Figure 1, a liquid-cooled distributed control system includes a cold source 1, a liquid-liquid heat exchanger 2, and one or more server cabinets 3, and the cold source 1 and the liquid-liquid heat exchanger 2 pass through once The water supply pipe 41 and the primary return pipe 42 are connected, and the liquid-liquid heat exchanger 2 is connected with the server cabinet 3 through the secondary water supply pipe 43 and the secondary return pipe 44. The liquid-cooled distributed control system also includes a centralized monitoring system 5, a cooling source Control system 6, heat exchange control system 7;
集中监控系统5,分别与冷源调控系统6和换热调控系统7电连接,用于集中调控冷源调控系统6和换热调控系统7;The centralized monitoring system 5 is electrically connected to the cold source control system 6 and the heat exchange control system 7 respectively, and is used for centralized control of the cold source control system 6 and the heat exchange control system 7;
冷源调控系统6,用于调控冷源1的制冷效率;The cold source control system 6 is used to control the cooling efficiency of the cold source 1;
换热调控系统7,用于调控液-液换热器2的换热效率。The heat exchange regulating system 7 is used for regulating the heat exchange efficiency of the liquid-liquid heat exchanger 2 .
由于冷源1的制冷效率和液-液换热器2的换热效率是不同的控制系统分开独立控制的,所以可以实现点对点的控制。又由于集中监控系统5可以集中调控冷源调控系统6和换热调控系统7,所以可以实现多点集中的控制。Since the refrigeration efficiency of the cold source 1 and the heat exchange efficiency of the liquid-liquid heat exchanger 2 are independently controlled by different control systems, point-to-point control can be realized. Moreover, since the centralized monitoring system 5 can centrally regulate the cold source control system 6 and the heat exchange control system 7, multi-point centralized control can be realized.
在整个液冷系统中,可以单独通过冷源1制冷效率的控制,或者单独通过液-液换热器2换热效率的控制,或者结合对冷源1制冷效率、液-液换热器2换热效率的配合控制,以满足服务器机柜3在不同时间、不同地点的散热要求,从而达到节能、高效、稳定的效果。In the whole liquid cooling system, the cooling efficiency of the cold source 1 can be controlled alone, or the heat exchange efficiency of the liquid-liquid heat exchanger 2 can be controlled alone, or the cooling efficiency of the cold source 1 and the liquid-liquid heat exchanger 2 can be combined. Coordinated control of heat exchange efficiency to meet the heat dissipation requirements of the server cabinet 3 at different times and locations, thereby achieving energy saving, high efficiency, and stable effects.
优选地,所述一次供水管41、一次回水管42、二次供水管43、二次回水管44可以设置阀门,便于控制管路的通断。Preferably, the primary water supply pipe 41 , the primary water return pipe 42 , the secondary water supply pipe 43 , and the secondary water return pipe 44 can be provided with valves, so as to facilitate the on-off control of the pipelines.
进一步地,所述集中监控系统5包括通信装置51、人机界面52、动环监控装置53,所述冷源调控系统6、换热调控系统7与通信装置51连接,通信装置51与动环监控装置53连接,人机界面52与通信装置51和/或动环监控装置53连接。Further, the centralized monitoring system 5 includes a communication device 51, a human-machine interface 52, and a dynamic environment monitoring device 53. The cold source control system 6 and the heat exchange control system 7 are connected to the communication device 51, and the communication device 51 is connected to the dynamic environment. The monitoring device 53 is connected, and the man-machine interface 52 is connected with the communication device 51 and/or the dynamic environment monitoring device 53 .
冷源调控系统6、换热调控系统7的实时参数以及动环监控装置53的调控参数都可以通过通信装置51传送到人机界面52中,动环监控装置53也可以通过通信装置51传送调控命令到冷源调控系统6、换热调控系统7。监控人员可以通过人机界面52看到冷源1和液-液换热器2的实时工作状态以及动环监控装置53的调控参数,还可以通过动环监控装置53发送调控命令至冷源调控系统6和换热调控系统7,冷源调控系统6和换热调控系统7再根据所接收到的调控命令调控冷源1的制冷效率和液-液换热器2的换热效率,调控参数以及调控之后所更新的实时参数又可以反馈到人机界面52中,让监控人员可以通过人机界面52看到更新后的冷源1和液-液换热器2工作状态。The real-time parameters of the cold source control system 6, the heat exchange control system 7, and the control parameters of the dynamic environment monitoring device 53 can be transmitted to the man-machine interface 52 through the communication device 51, and the dynamic environment monitoring device 53 can also transmit the control through the communication device 51 Order to cold source control system 6, heat exchange control system 7. Monitoring personnel can see the real-time working status of the cold source 1 and liquid-liquid heat exchanger 2 and the control parameters of the dynamic ring monitoring device 53 through the man-machine interface 52, and can also send control commands to the cold source control through the dynamic ring monitoring device 53 The system 6 and the heat exchange control system 7, the cold source control system 6 and the heat exchange control system 7 regulate the cooling efficiency of the cold source 1 and the heat exchange efficiency of the liquid-liquid heat exchanger 2 according to the received control commands, and control parameters And the updated real-time parameters after regulation can be fed back to the man-machine interface 52, so that the monitoring personnel can see the updated working status of the cold source 1 and the liquid-liquid heat exchanger 2 through the man-machine interface 52.
集中监控系统5还可以包括电源装置54,为液冷系统内的各种设备提供电源,实现配电运行。The centralized monitoring system 5 may also include a power supply device 54 to provide power for various devices in the liquid cooling system to realize power distribution operation.
进一步地,所述液冷集散控制系统还包括一个或多个末端检测系统8,所述服务器机柜3设有进水口、出水口,所述末端检测系统8与通信装置51连接,用于检测进水口和/或出水口的温度、流量、压力的一种或多种。Further, the liquid-cooled distributed control system also includes one or more terminal detection systems 8, the server cabinet 3 is provided with a water inlet and a water outlet, and the terminal detection system 8 is connected to a communication device 51 for detecting incoming One or more of the temperature, flow and pressure of the water inlet and/or water outlet.
末端检测系统8可以检测流经服务器机柜3进水口、出水口的冷媒水的各种参数,如温度、流量、压力等,并且将这些参数通过通信装置51传送到人机界面52中,可以让监控人员实时监控服务器机柜3的散热情况。The terminal detection system 8 can detect various parameters of the refrigerant water flowing through the water inlet and outlet of the server cabinet 3, such as temperature, flow rate, pressure, etc., and transmit these parameters to the man-machine interface 52 through the communication device 51, so that The monitoring personnel monitor the heat dissipation of the server cabinet 3 in real time.
一个数据中心机房,往往安置多个服务器机柜3,一个末端检测系统8可以对应一个或多个服务器机柜3的进水口、出水口,多个末端检测系统8的参数传递需要现场大量的走线。通过通信装置51以通信的方式将各个末端检测系统8的参数统一传送到人机界面52中,既可以保证全部参数的可靠性以及传送的及时性,又可以降低机房内现场布线的难度,大大地提高了监控人员对整个液冷系统的监控质量。A data center computer room often houses multiple server cabinets 3, and one end detection system 8 can correspond to the water inlet and outlet of one or more server cabinets 3, and the parameter transmission of multiple end detection systems 8 requires a large number of on-site wiring. The parameters of each terminal detection system 8 are uniformly transmitted to the man-machine interface 52 through the communication device 51, which can not only ensure the reliability of all parameters and the timeliness of transmission, but also reduce the difficulty of field wiring in the machine room, greatly greatly It greatly improves the monitoring quality of the monitoring personnel on the entire liquid cooling system.
在本实施例中,末端检测系统8可以包括末端控制器81、末端流量传感器82、末端压力传感器83、末端温度传感器84,末端流量传感器82、末端压力传感器83、末端温度传感器84均与末端控制器81电连接,末端控制器81与通信装置51电连接,通信装置51与人机界面52、动环监控装置53电连接。末端流量传感器82可以设置在服务器机柜3的进水口处,用于检测进水口处的流量L1;末端压力传感器83可以设置在服务器机柜3的出水口处,用于检测出水口处的压力P3;末端温度传感器84设置在服务器机柜3的出水口处,用于检测出水口处的T4。L1、P3、T4的大小会传送到末端控制器81中,末端控制器81再通过通信装置51将L1、P3、T4的大小发送到人机界面52中。监控人员可以通过人机界面52看到服务器机柜3的L1、P3、T4,也即可以知道当前服务器机柜的散热情况。当服务器机柜3散热情况异常或不满足要求时,监控人员可以通过动环监控装置53发送调控命令至冷源调控系统6和换热调控系统7,分别调节冷源1的制冷效率和液-液换热器2的换热效率,并将调控制冷效率、换热效率的参数反馈到人机界面51中。In this embodiment, the terminal detection system 8 may include a terminal controller 81, a terminal flow sensor 82, a terminal pressure sensor 83, and a terminal temperature sensor 84. The terminal flow sensor 82, the terminal pressure sensor 83, and the terminal temperature sensor 84 are all connected with the terminal control The terminal controller 81 is electrically connected to the communication device 51, and the communication device 51 is electrically connected to the man-machine interface 52 and the dynamic environment monitoring device 53. The terminal flow sensor 82 can be arranged at the water inlet of the server cabinet 3 for detecting the flow L1 at the water inlet; the terminal pressure sensor 83 can be arranged at the water outlet of the server cabinet 3 for detecting the pressure P3 at the water outlet; The terminal temperature sensor 84 is arranged at the water outlet of the server cabinet 3 for detecting T4 at the water outlet. The sizes of L1 , P3 , and T4 are transmitted to the terminal controller 81 , and the terminal controller 81 sends the sizes of L1 , P3 , and T4 to the man-machine interface 52 through the communication device 51 . Monitoring personnel can see L1, P3, and T4 of the server cabinet 3 through the man-machine interface 52, that is, they can know the current heat dissipation of the server cabinet. When the heat dissipation of the server cabinet 3 is abnormal or does not meet the requirements, the monitoring personnel can send control commands to the cold source control system 6 and the heat exchange control system 7 through the dynamic ring monitoring device 53 to adjust the cooling efficiency and liquid-liquid control system of the cold source 1 respectively. The heat exchange efficiency of the heat exchanger 2 is fed back to the human-machine interface 51 to control the parameters of the cooling efficiency and heat exchange efficiency.
进一步地,所述冷源调控系统6包括顺次连接的冷却风机64、第一变频器62、冷源控制器61,冷却风机64用于对冷源1进行辅助冷却,冷源控制器61与通信装置51连接。Further, the cooling source control system 6 includes a cooling fan 64 connected in sequence, a first frequency converter 62, and a cooling source controller 61. The cooling fan 64 is used for auxiliary cooling of the cooling source 1. The cooling source controller 61 and the cooling source controller 61 are connected in sequence. The communication device 51 is connected.
监控人员可以通过动环监控装置53发送对冷源1的调控命令至冷源控制器61,冷源控制器61根据所接收到的调控命令,改变第一变频器62的输出频率,冷却风机64的转速也会相应改变,从而改变冷源1的制冷效率。The monitoring personnel can send the control command to the cold source 1 to the cold source controller 61 through the dynamic ring monitoring device 53, and the cold source controller 61 changes the output frequency of the first frequency converter 62 according to the received control command, and the cooling fan 64 The rotational speed of the cooling source 1 will also change accordingly, thereby changing the cooling efficiency of the cold source 1.
在本实施例中,冷源1包括冷却塔63,冷却风机64设置在冷却塔63的上方或下方,加速冷却塔63内冷却水的降温速率。当冷却风机64的转速降低的时候,对冷却塔63内的冷却水的降温效果会降低;当冷却风机64转速提高的时候,对冷却塔63内的冷却水的降温效果会提高。In this embodiment, the cooling source 1 includes a cooling tower 63 , and the cooling fan 64 is arranged above or below the cooling tower 63 to accelerate the cooling rate of the cooling water in the cooling tower 63 . When the rotating speed of the cooling fan 64 decreased, the cooling effect on the cooling water in the cooling tower 63 would decrease; when the cooling fan 64 rotating speed increased, the cooling effect on the cooling water in the cooling tower 63 would increase.
第一变频器62的输出频率大小会传送到冷源控制器61中,冷源控制器61再通过通信装置51将第一变频器62输出频率大小发送到人机界面52中。监控人员可以通过人机界面52看到当前第一变频器62的输出频率大小,也即可以知道当前冷却风机64的转速。当冷源1的制冷效率不满足要求时,监控人员可以通过动环监控装置63再发送调控命令调控冷却风机64转速,并将冷却风机64的调控参数反馈到人机界面51中。The output frequency of the first inverter 62 will be sent to the cooling source controller 61 , and the cooling source controller 61 will send the output frequency of the first inverter 62 to the man-machine interface 52 through the communication device 51 . The monitoring personnel can see the current output frequency of the first frequency converter 62 through the man-machine interface 52 , that is, they can know the current rotational speed of the cooling fan 64 . When the cooling efficiency of the cold source 1 does not meet the requirements, the monitoring personnel can send control commands to adjust the speed of the cooling fan 64 through the dynamic ring monitoring device 63 , and feed back the control parameters of the cooling fan 64 to the man-machine interface 51 .
同时所述冷却塔63内还可以设有液位传感器67,与冷源控制器61连接,用于监控冷却塔63内的冷却水量。At the same time, the cooling tower 63 may also be provided with a liquid level sensor 67 connected to the cooling source controller 61 for monitoring the cooling water volume in the cooling tower 63 .
进一步地,所述换热调控系统7包括依次电连接的换热控制器71、第二变频器72、一次水泵74,一次水泵74设置在一次供水管41或一次回水管42上,所述换热控制器71与通信装置51连接。Further, the heat exchange control system 7 includes a heat exchange controller 71, a second frequency converter 72, and a primary water pump 74 that are electrically connected in sequence. The primary water pump 74 is arranged on the primary water supply pipe 41 or the primary return water pipe 42. The thermal controller 71 is connected to the communication device 51 .
监控人员可以通过动环监控装置53发送对液-液换热器2的调控命令至换热控制器71,换热控制器71根据所接收到的调控命令,改变第二变频器72的输出频率,一次水泵74的转速也会相应改变,从而改变冷源1所制取的冷却水流经液-液换热器流量L2,即改变了液-液换热器2的换热效率。当一次水泵74的转速降低的时候,一次供水管41和一次回水管42上的冷却水流量会减少,L2也会相应减少,导致液-液换热器2的换热效率降低;当一次水泵74的转速提高的时候,一次供水管41和一次回水管42的冷却水流量会增大,L2也会相应增大,导致液-液换热器2的换热效率提高。The monitoring personnel can send the control command to the liquid-liquid heat exchanger 2 to the heat exchange controller 71 through the dynamic ring monitoring device 53, and the heat exchange controller 71 changes the output frequency of the second frequency converter 72 according to the received control command , the rotational speed of the primary water pump 74 will also change accordingly, thereby changing the flow rate L2 of the cooling water produced by the cold source 1 flowing through the liquid-liquid heat exchanger, that is, changing the heat exchange efficiency of the liquid-liquid heat exchanger 2 . When the rotating speed of the primary water pump 74 decreases, the cooling water flow on the primary water supply pipe 41 and the primary return pipe 42 will decrease, and L2 will also decrease accordingly, resulting in a reduction in the heat exchange efficiency of the liquid-liquid heat exchanger 2; when the primary water pump When the rotation speed of 74 increases, the cooling water flow rate of the primary water supply pipe 41 and the primary return water pipe 42 will increase, and L2 will also increase accordingly, resulting in an increase in the heat exchange efficiency of the liquid-liquid heat exchanger 2 .
第二变频器72的输出频率大小会传送到换热控制器71中,换热控制器71再通过通信装置51将第二变频器72输出频率大小发送到人机界面52中。监控人员可以通过人机界面52看到当前第二变频器72的输出频率大小,也即可以知道当前一次水泵74的转速。当换热效率不满足要求时,监控人员可以通过动环监控装置53再发送调控命令调控一次水泵74转速,并将一次水泵74的调控参数反馈到人机界面51中。The output frequency of the second frequency converter 72 is transmitted to the heat exchange controller 71 , and the heat exchange controller 71 sends the output frequency of the second frequency converter 72 to the man-machine interface 52 through the communication device 51 . The monitoring personnel can see the current output frequency of the second frequency converter 72 through the man-machine interface 52 , that is, they can know the current rotational speed of the primary water pump 74 . When the heat exchange efficiency does not meet the requirements, the monitoring personnel can send control commands to adjust the speed of the primary water pump 74 through the dynamic ring monitoring device 53 , and feed back the control parameters of the primary water pump 74 to the man-machine interface 51 .
进一步地,所述换热调控系统7还包括第三变频器73、二次水泵75,换热控制器71、第三变频器73、二次水泵75依次电连接,二次水泵75设置在二次供水管43或二次回水管44上。Further, the heat exchange control system 7 also includes a third frequency converter 73, a secondary water pump 75, the heat exchange controller 71, the third frequency converter 73, and the secondary water pump 75 are electrically connected in sequence, and the secondary water pump 75 is set on the secondary water pump 75. On the secondary water supply pipe 43 or the secondary water return pipe 44.
监控人员也可以通过动环监控装置53发送对液-液换热器2的调控命令至换热控制器71,换热控制器71根据所接收到的调控命令,改变第三变频器73的输出频率,二次水泵75的转速也会相应改变,从而改变冷媒水流经服务器机柜3的流量L3,即改变了液-液换热器2的换热效率。当二次水泵75的转速降低的时候,二次供水管43和二次回水管44上的冷媒水流量会减少,L3也会相应减少,导致液-液换热器2的换热效率降低;当二次水泵75的转速提高的时候,二次供水管43和二次回水管44的冷煤水流量会增大,L3也会相应增大,导致液-液换热器2的换热效率提高。The monitoring personnel can also send the control command to the liquid-liquid heat exchanger 2 to the heat exchange controller 71 through the dynamic ring monitoring device 53, and the heat exchange controller 71 changes the output of the third frequency converter 73 according to the received control command. The frequency and the rotational speed of the secondary water pump 75 will also change accordingly, thereby changing the flow rate L3 of the refrigerant water flowing through the server cabinet 3 , that is, changing the heat exchange efficiency of the liquid-liquid heat exchanger 2 . When the rotational speed of the secondary water pump 75 decreases, the refrigerant water flow on the secondary water supply pipe 43 and the secondary return water pipe 44 will decrease, and L3 will also decrease accordingly, resulting in a decrease in the heat exchange efficiency of the liquid-liquid heat exchanger 2; When the speed of the secondary water pump 75 increases, the flow of cold coal water in the secondary water supply pipe 43 and the secondary return water pipe 44 will increase, and L3 will also increase accordingly, resulting in an increase in the heat exchange efficiency of the liquid-liquid heat exchanger 2 .
第三变频器73的输出频率大小同样会传送到换热控制器71中,换热控制器71再通过通信装置51将第三变频器73输出频率大小发送到人机界面52中。监控人员可以通过人机界面52看到当前第三变频器73的输出频率大小,也即可以知道当前二次水泵75的转速。当换热效率不满足要求时,监控人员可以通过动环监控装置53再发送调控命令调控二次水泵75转速,并将二次水泵75的调控参数反馈到人机界面52中。The output frequency of the third inverter 73 is also transmitted to the heat exchange controller 71 , and the heat exchange controller 71 sends the output frequency of the third inverter 73 to the man-machine interface 52 through the communication device 51 . Monitoring personnel can see the current output frequency of the third frequency converter 73 through the man-machine interface 52 , that is, they can know the current rotational speed of the secondary water pump 75 . When the heat exchange efficiency does not meet the requirements, the monitoring personnel can send control commands to adjust the speed of the secondary water pump 75 through the dynamic ring monitoring device 53 , and feed back the control parameters of the secondary water pump 75 to the man-machine interface 52 .
当换热效率不满足要求时,监控人员还可以通过动环监控装置53发送调控命令,同时调控一次水泵74、二次水泵75的转速,让一次水泵74和二次水泵75相互配合调控液-液换热器2的换热效率,并将一次水泵74、二次水泵75的调控参数都反馈到人机界面52中。When the heat exchange efficiency does not meet the requirements, the monitoring personnel can also send control commands through the dynamic ring monitoring device 53, and simultaneously control the speeds of the primary water pump 74 and the secondary water pump 75, so that the primary water pump 74 and the secondary water pump 75 cooperate with each other to regulate the liquid- The heat exchange efficiency of the liquid heat exchanger 2 and the control parameters of the primary water pump 74 and the secondary water pump 75 are fed back to the man-machine interface 52 .
进一步地,所述换热调控系统7还包括连接一次供水管41和一次回水管42的旁路76、电动三通阀77,电动三通阀77与换热控制器71电连接,电动三通阀77包括端口a、端口b、端口c,端口a与旁路76连通,端口b与液-液换热器2连通,端口c与一次供水管41或一次回水管42连通。Further, the heat exchange control system 7 also includes a bypass 76 connecting the primary water supply pipe 41 and the primary return water pipe 42, an electric three-way valve 77, the electric three-way valve 77 is electrically connected to the heat exchange controller 71, and the electric three-way The valve 77 includes a port a, a port b, and a port c. The port a communicates with the bypass 76 , the port b communicates with the liquid-liquid heat exchanger 2 , and the port c communicates with the primary water supply pipe 41 or the primary return water pipe 42 .
监控人员还可以通过动环监控装置53发送对液-液换热器2的调控命令至换热控制器71,换热控制器71根据所接收到的调控命令,调节电动三通阀77各个端口的启闭或开度,使一次供水管41的冷却水一部分流向液-液换热器2,另一部分直接流向一次回水管42,从而调节流经液-液换热器2的冷却水流量L2和留流经旁路的冷却水流量L4。当L2减少、L4增大时,液-液换热器2的换热效率会降低;当L2增大、L4减少时,液-液换热器2的换热效率会提高。The monitoring personnel can also send the control command to the liquid-liquid heat exchanger 2 to the heat exchange controller 71 through the dynamic ring monitoring device 53, and the heat exchange controller 71 adjusts each port of the electric three-way valve 77 according to the received control command. The opening and closing or opening of the primary water supply pipe 41 makes part of the cooling water flow to the liquid-liquid heat exchanger 2, and the other part directly flows to the primary return pipe 42, thereby adjusting the cooling water flow L2 flowing through the liquid-liquid heat exchanger 2 And the cooling water flow L4 left to flow through the bypass. When L2 decreases and L4 increases, the heat exchange efficiency of the liquid-liquid heat exchanger 2 will decrease; when L2 increases and L4 decreases, the heat exchange efficiency of the liquid-liquid heat exchanger 2 will increase.
电动三通阀77各个端口当前的启闭状态和开度大小都会传送到换热控制器71中,换热控制器71再通过通信装置51将该启闭状态和开度大小发送到人机界面52中。监控人员可以通过人机界面52看到当前电动三通阀77各个端口的启闭状态和开度大小,也即可以知道当前L2、L4的大小。当液-液换热器2的换热效率不满足要求时,监控人员可以通过动环监控装置53再发送调控命令调控电动三通阀77,从而调控L2、L4,并将电动三通阀77的调控参数反馈到人机界面52中。The current opening and closing state and opening degree of each port of the electric three-way valve 77 will be transmitted to the heat exchange controller 71, and the heat exchange controller 71 will send the opening and closing state and opening degree to the man-machine interface through the communication device 51 52 in. The monitoring personnel can see the opening and closing status and the opening degree of each port of the electric three-way valve 77 through the man-machine interface 52, that is, they can know the current sizes of L2 and L4. When the heat transfer efficiency of the liquid-liquid heat exchanger 2 does not meet the requirements, the monitoring personnel can send control commands to control the electric three-way valve 77 through the dynamic ring monitoring device 53, thereby regulating L2 and L4, and turning the electric three-way valve 77 The control parameters are fed back to the man-machine interface 52.
进一步地,所述冷源调控系统6还包括冷源供水温度传感器65和/或冷源回水温度传感器66,冷源供水温度传感器65设置在一次供水管41上,用于检测冷源供水温度T1并将T1发送到冷源控制器61,冷源回水温度传感器66设置在一次回水管42上,用于检测冷源回水温度T2并将T2发送到冷源控制器61。Further, the cold source control system 6 also includes a cold source water supply temperature sensor 65 and/or a cold source return water temperature sensor 66, and the cold source water supply temperature sensor 65 is arranged on the primary water supply pipe 41 for detecting the cold source water supply temperature T1 and send T1 to the cold source controller 61 , the cold source return water temperature sensor 66 is arranged on the primary return water pipe 42 for detecting the cold source return water temperature T2 and sending T2 to the cold source controller 61 .
冷源供水温度传感器65、冷源回水温度传感器66所检测的冷源供水温度T1、冷源回水温度T2会发送到冷源控制器61中,冷源控制器61再通过通信装置51将T1、T2发送到人机界面52中,监控人员可以通过人机界面52看到当前T1、T2的大小,并根据T1、T2的大小以及变化,获知当前冷源1的制冷效率是否不满足要求。若不满足要求,则需要通过动环监控装置53发送调控命令至冷源控制器61,并将调控参数反馈到人机界面52中。The cold source water supply temperature T1 and the cold source return water temperature T2 detected by the cold source water supply temperature sensor 65 and the cold source return water temperature sensor 66 will be sent to the cold source controller 61, and the cold source controller 61 will send the T1 and T2 are sent to the man-machine interface 52, and the monitoring personnel can see the current size of T1 and T2 through the man-machine interface 52, and according to the size and change of T1 and T2, know whether the cooling efficiency of the current cold source 1 does not meet the requirements . If the requirements are not met, the control command needs to be sent to the cold source controller 61 through the dynamic environment monitoring device 53 , and the control parameters are fed back to the man-machine interface 52 .
进一步地,所述换热调控系统7还包括二次供水温度传感器78、二次供水压力传感器79、二次回水压力传感器70,二次供水温度传感器78、二次供水压力传感器79设置在二次供水管43上,二次回水压力传感器70设置在二次回水管44上,二次供水温度传感器78用于检测二次供水温度T3并将T3发送到换热控制器71,二次供水压力传感器79用于检测二次供水压力P1并将P1发送到换热控制器71,二次回水压力传感器70用于检测二次回水压力P2并将P2发送到换热控制器71。Further, the heat exchange control system 7 also includes a secondary water supply temperature sensor 78, a secondary water supply pressure sensor 79, and a secondary return water pressure sensor 70. The secondary water supply temperature sensor 78 and the secondary water supply pressure sensor 79 are set at the secondary On the water supply pipe 43, the secondary return water pressure sensor 70 is set on the secondary return water pipe 44, the secondary water supply temperature sensor 78 is used to detect the secondary water supply temperature T3 and send T3 to the heat exchange controller 71, the secondary water supply pressure sensor 79 Used to detect the secondary water supply pressure P1 and send P1 to the heat exchange controller 71 , the secondary return water pressure sensor 70 is used to detect the secondary return water pressure P2 and send P2 to the heat exchange controller 71 .
二次供水温度传感器78所检测的二次供水温度T3会发送到换热控制器71中,换热控制器71再通过通信装置51将T3发送到人机界面52中,监控人员可以通过人机界面52看到当前T3的大小,并根据T3的大小,获知当前液-液换热器2的换热效率是否满足服务器机柜3的散热要求。若不满足要求,则需要通过动环监控装置53发送调控命令至换热控制器71,并将调控参数反馈到人机界面52中。The secondary water supply temperature T3 detected by the secondary water supply temperature sensor 78 will be sent to the heat exchange controller 71, and the heat exchange controller 71 will send T3 to the man-machine interface 52 through the communication device 51, and the monitoring personnel can pass the man-machine The interface 52 sees the current size of T3, and according to the size of T3, learns whether the current heat exchange efficiency of the liquid-liquid heat exchanger 2 meets the heat dissipation requirement of the server cabinet 3. If the requirements are not met, the control command needs to be sent to the heat exchange controller 71 through the dynamic environment monitoring device 53 , and the control parameters are fed back to the man-machine interface 52 .
二次供水压力传感器79、二次回水压力传感器70分别所检测的二次供水压力P1、二次回水压力P2会发送到换热控制器71中,换热控制器71再通过通信装置51将P1、P2发送到人机界面52中,监控人员可以通过人机界面52看到当前二次供回水的压力差△P =P1 -P2,并根据压力差△P的大小以及变化,通过动环监控装置53发送调控命令至换热控制器71,使压力差△P保持恒定,并将调控参数反馈到人机界面52中。The secondary water supply pressure P1 and the secondary return water pressure P2 respectively detected by the secondary water supply pressure sensor 79 and the secondary return water pressure sensor 70 will be sent to the heat exchange controller 71, and the heat exchange controller 71 will transmit the P1 pressure through the communication device 51. , P2 to the man-machine interface 52, the monitoring personnel can see the pressure difference △P=P1-P2 of the current secondary supply and return water through the man-machine interface 52, and according to the size and change of the pressure difference △P, through the dynamic ring The monitoring device 53 sends regulation commands to the heat exchange controller 71 to keep the pressure difference ΔP constant, and feeds the regulation parameters back to the man-machine interface 52 .
上述的冷源控制器61、冷源控制器71、末端控制器81是可以具体为可编程控制器(PLC)。The above-mentioned cold source controller 61 , cold source controller 71 , and terminal controller 81 may be specifically programmable logic controllers (PLC).
上述液冷集散控制系统的工作原理可以如下:The working principle of the above-mentioned liquid-cooled distributed control system can be as follows:
当T1和/或T2不满足要求时,动环监控装置53发送冷源调控命令至冷源控制器61,冷源控制器61根据接收到的冷源调控命令控制第一变频器的输出频率,第一变频器控制冷却风机64的转速;When T1 and/or T2 do not meet the requirements, the dynamic ring monitoring device 53 sends a cold source control command to the cold source controller 61, and the cold source controller 61 controls the output frequency of the first frequency converter according to the received cold source control command, The first frequency converter controls the rotating speed of the cooling fan 64;
当T3和/或二次供回水压力差△P =P1 - P2不满足要求时,动环监控装置53发送换热调控命令至换热控制器71,换热控制器71根据接收到的换热调控命令控制电动三通阀77的启闭和开度,或者控制第二变频器和/或第三变频器73的输出功率,第二变频器72控制一次水泵74的转速,第三变频器73控制二次水泵75的转速。When T3 and/or the pressure difference between the secondary supply and return water △P = P1 - P2 does not meet the requirements, the dynamic ring monitoring device 53 sends a heat exchange control command to the heat exchange controller 71, and the heat exchange controller 71 The thermal control command controls the opening and closing and opening of the electric three-way valve 77, or controls the output power of the second frequency converter and/or the third frequency converter 73, the second frequency converter 72 controls the speed of the primary water pump 74, and the third frequency converter 73 controls the rotational speed of the secondary water pump 75 .
当T1和/或T2不满足要求时,即冷源1的制冷效率不满足要求,监控人员在动环监控装置53上输入对冷源1的调控命令,通过冷源控制器61控制第一变频器62的输出功率,继而控制冷却风机64的转速,最终使冷源1的制冷效率满足服务器机柜3的散热要求。When T1 and/or T2 do not meet the requirements, that is, the refrigeration efficiency of the cold source 1 does not meet the requirements, the monitoring personnel input the control command for the cold source 1 on the dynamic ring monitoring device 53, and control the first frequency conversion through the cold source controller 61 The output power of the cooling device 62 is controlled, and then the rotation speed of the cooling fan 64 is controlled, so that the cooling efficiency of the cooling source 1 meets the cooling requirements of the server cabinet 3 .
当T3和/或二次供回水压力差△P =P1 - P2不满足要求时,即液-液换热器2的换热效率不满足要求,监控人员在动环监控装53置上输入换热调控命令,通过换热控制器71控制电动三通阀77的启闭或开度,继而控制冷源1所制取的冷却水流经液-液换热器2的流量L2和流经旁路76的流量L4;或者通过换热控制器71控制第二变频器72的输出功率,继而控制一次水泵74的转速;或者通过换热控制器71控制第三变频器73的输出功率,继而控制二次水泵75的转速。最终使液-液换热器2的换热效率满足服务器机柜3的散热要求。When T3 and/or the pressure difference between the secondary supply and return water △P = P1 - P2 does not meet the requirements, that is, the heat exchange efficiency of the liquid-liquid heat exchanger 2 does not meet the requirements, and the monitoring personnel input The heat exchange control command controls the opening and closing or opening of the electric three-way valve 77 through the heat exchange controller 71, and then controls the flow rate L2 of the cooling water produced by the cold source 1 flowing through the liquid-liquid heat exchanger 2 and the flow through the bypass The flow L4 of the road 76; or control the output power of the second frequency converter 72 through the heat exchange controller 71, and then control the speed of the primary water pump 74; or control the output power of the third frequency converter 73 through the heat exchange controller 71, and then control The speed of the secondary water pump 75. Finally, the heat exchange efficiency of the liquid-liquid heat exchanger 2 can meet the heat dissipation requirements of the server cabinet 3 .
相同或相似的标号对应相同或相似的部件;The same or similar reference numerals correspond to the same or similar components;
附图中描述位置关系的用于仅用于示例性说明,不能理解为对本专利的限制;The positional relationship described in the drawings is only for illustrative purposes and cannot be construed as a limitation to this patent;
显然,本实用新型的上述实施例仅仅是为清楚地说明本实用新型所作的举例,而并非是对本实用新型的实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型权利要求的保护范围之内。Apparently, the above-mentioned embodiments of the present utility model are only examples for clearly illustrating the present utility model, rather than limiting the implementation manner of the present utility model. For those of ordinary skill in the art, other changes or changes in different forms can be made on the basis of the above description. It is not necessary and impossible to exhaustively list all the implementation manners here. All modifications, equivalent replacements and improvements made within the spirit and principles of the utility model shall be included in the protection scope of the claims of the utility model.
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| CN108050879A (en) * | 2017-12-28 | 2018-05-18 | 广东申菱环境系统股份有限公司 | A kind of cold Distributed Control System of liquid and control method |
| WO2023023328A3 (en) * | 2021-08-19 | 2024-05-10 | Dracool Dataplate, Llc | Working fluid system monitoring based on heat exchanger parameters |
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| CN108050879A (en) * | 2017-12-28 | 2018-05-18 | 广东申菱环境系统股份有限公司 | A kind of cold Distributed Control System of liquid and control method |
| WO2023023328A3 (en) * | 2021-08-19 | 2024-05-10 | Dracool Dataplate, Llc | Working fluid system monitoring based on heat exchanger parameters |
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