CN207662870U - Pyrolysis gas oxygen content detecting system - Google Patents
Pyrolysis gas oxygen content detecting system Download PDFInfo
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Abstract
本实用新型公开了热解气氧含量检测系统,包括:气体净化装置,气体净化装置包括:密闭罐体,密闭罐体内限定有储水区,密闭罐体的底端具有排污口、侧壁具有溢流口、顶部具有净化热解气出口;热解气输送管道,热解气输送管道由密闭罐体的侧壁伸入,且末端延伸至储水区内;输水管道,输水管道由密闭罐体的侧壁伸入,且末端延伸至储水区的上方;喷雾装置,喷雾装置设置在输水管道出水口端;冷凝器,冷凝器具有气体进口和气体出口,冷凝器内具有连通气体进口和气体出口的冷凝盘管,气体进口与净化热解气出口相连通;氧气检测仪,氧气检测仪与气体出口相连。利用该检测系统可实现对低阶粉煤快速热解炉的热解气氧含量连续、高效、准确地检测。
The utility model discloses a pyrolysis gas oxygen content detection system, comprising: a gas purification device, the gas purification device includes: a closed tank, a water storage area is defined in the closed tank, the bottom of the closed tank has a sewage outlet, and the side wall has a The overflow port and the top have a purified pyrolysis gas outlet; the pyrolysis gas delivery pipeline extends from the side wall of the closed tank, and the end extends into the water storage area; the water delivery pipeline, the water delivery pipeline consists of The side wall of the airtight tank protrudes, and the end extends to the top of the water storage area; the spray device, the spray device is arranged at the water outlet end of the water pipeline; the condenser, the condenser has a gas inlet and a gas outlet, and the condenser has a communication The gas inlet and the gas outlet are condensing coils, the gas inlet is connected to the purified pyrolysis gas outlet; the oxygen detector is connected to the gas outlet. The detection system can be used to continuously, efficiently and accurately detect the oxygen content of the pyrolysis gas of the low-rank pulverized coal fast pyrolysis furnace.
Description
技术领域technical field
本实用新型属于检测设备领域,具体而言,本实用新型涉及热解气氧含量检测系统。The utility model belongs to the field of detection equipment, in particular, the utility model relates to a pyrolysis gas oxygen content detection system.
背景技术Background technique
我国能源结构的特点是“缺油、少气、富煤”。石油和天然气在2030年内对外的依存度分别达到71%和42%;我国煤炭资源丰富,但中低阶煤炭(褐煤、长焰煤、烟煤)占55%以上,原煤除了部分用于炼焦、转化加工外,绝大部分用于直接燃烧。煤直接燃烧,导致煤炭中富含的油气资源还没有得到充分的提炼利用,而且直接燃烧热效率低,对环境破坏严重。煤的热解是将煤在惰性气氛下加热,制取半焦、煤气和焦油等产品,得到的这些产品,又可以梯级利用,对油气资源充分提取的同时,又提高了煤炭的综合利用效率。2014年我国火力发电行业消耗动力煤近20亿吨,如果煤炭在燃烧发电之前都利用低阶煤粉煤快速热解装置,我国火电行业每年将为国家生产石油1.4亿吨以上、天然气2000亿立方米以上。my country's energy structure is characterized by "lack of oil, less gas, and rich coal". The dependence on foreign oil and natural gas will reach 71% and 42% respectively in 2030; my country is rich in coal resources, but medium and low-rank coals (lignite, long-flame coal, bituminous coal) account for more than 55%. In addition to processing, most of them are used for direct combustion. The direct combustion of coal leads to the fact that the oil and gas resources rich in coal have not been fully refined and utilized, and the thermal efficiency of direct combustion is low, which seriously damages the environment. The pyrolysis of coal is to heat coal under an inert atmosphere to produce semi-coke, gas and tar, etc. These products can be used in stages, fully extracting oil and gas resources, and improving the comprehensive utilization efficiency of coal . In 2014, my country's thermal power industry consumed nearly 2 billion tons of steam coal. If coal uses low-rank pulverized coal rapid pyrolysis devices before burning power, my country's thermal power industry will produce more than 140 million tons of oil and 200 billion cubic meters of natural gas for the country every year. meters or more.
2015年3月9日,工业和信息化部、财政部联合下发了《工业领域煤炭清洁高效利用行动计划(2015-2020)》,对工业领域煤炭清洁化利用作出布局。行动计划中推荐了21种工业领域煤炭清洁高效利用技术,其中推荐技术为神雾环保能源集团公司具有自主知识产权的核心节能减排与大气雾霾治理技术:中低阶煤炭分质梯级利用新技术是利用低阶粉煤热解提质分阶利用专利技术。而低阶粉煤中低温快速热解炉是低阶煤提油提气的关键设备,对于低阶粉煤热解气内的氧含量需要检测,进而急需一种能够针对性地对低阶粉煤热解气内的氧含量进行检测的设备。On March 9, 2015, the Ministry of Industry and Information Technology and the Ministry of Finance jointly issued the "Action Plan for Clean and Efficient Utilization of Coal in the Industrial Field (2015-2020)", making a layout for the clean utilization of coal in the industrial field. The action plan recommends 21 clean and efficient coal utilization technologies in the industrial field, among which the recommended technology is the core energy-saving emission reduction and atmospheric haze control technology of Shenwu Environmental Protection Energy Group Company with independent intellectual property rights: the new technology of graded utilization of medium and low-grade coal The technology is the use of low-order pulverized coal pyrolysis to improve quality and use patented technology in stages. The medium-low temperature fast pyrolysis furnace for low-rank pulverized coal is the key equipment for extracting oil and gas from low-rank pulverized coal. It is necessary to detect the oxygen content in the pyrolysis gas of low-rank pulverized coal, and there is an urgent need for a targeted treatment of low-rank pulverized coal. Equipment for detecting the oxygen content in coal pyrolysis gas.
实用新型内容Utility model content
本实用新型旨在至少在一定程度上解决相关技术中的技术问题之一。为此,本实用新型的一个目的在于提出热解气氧含量检测系统,利用该检测系统可实现对低阶粉煤中低温快速热解炉的热解气氧含量连续、高效、准确地检测。The utility model aims to solve one of the technical problems in the related art at least to a certain extent. Therefore, an object of this utility model is to propose a pyrolysis gas oxygen content detection system, which can realize continuous, efficient and accurate detection of pyrolysis gas oxygen content of low-grade pulverized coal medium-low temperature fast pyrolysis furnace.
根据本实用新型的一个方面,本实用新型提出了一种热解气氧含量检测系统,根据本实用新型的具体实施例,该热解气氧含量检测系统包括:气体净化装置,所述气体净化装置包括:密闭罐体,所述密闭罐体内限定有储水区,所述密闭罐体的底端具有排污口、侧壁具有溢流口、顶部具有净化热解气出口;热解气输送管道,所述热解气输送管道由所述密闭罐体的侧壁伸入,且末端延伸至所述储水区内;输水管道,所述输水管道由所述密闭罐体的侧壁伸入,且末端延伸至所述储水区的上方;喷雾装置,所述喷雾装置设置在所述输水管道出水口端;冷凝器,所述冷凝器具有气体进口和气体出口,所述冷凝器内具有连通所述气体进口和所述气体出口的冷凝盘管,所述气体进口与所述净化热解气出口相连通;氧气检测仪,所述氧气检测仪与所述气体出口相连。According to one aspect of the utility model, the utility model proposes a pyrolysis gas oxygen content detection system, according to a specific embodiment of the utility model, the pyrolysis gas oxygen content detection system includes: a gas purification device, the gas purification The device includes: an airtight tank body, the water storage area is defined in the airtight tank body, the bottom end of the airtight tank body has a sewage outlet, the side wall has an overflow port, and the top has a purified pyrolysis gas outlet; the pyrolysis gas delivery pipeline , the pyrolysis gas delivery pipeline extends from the side wall of the closed tank, and the end extends into the water storage area; the water delivery pipeline, the water delivery pipeline extends from the side wall of the closed tank inlet, and the end extends to the top of the water storage area; a spray device, the spray device is arranged at the water outlet end of the water pipeline; a condenser, the condenser has a gas inlet and a gas outlet, and the condenser There is a condensing coil connected to the gas inlet and the gas outlet, the gas inlet is connected to the purified pyrolysis gas outlet; an oxygen detector, and the oxygen detector is connected to the gas outlet.
由此通过采用本实用新型上述实施例的热解气氧含量检测系统能够有效保护氧含量检测仪,延长其使用寿命,并且能够实现热解气氧含量的连续、高效、准确地检测,从而更好地掌握热解炉内的运行工况,保证热解炉的安全、可靠运行。Therefore, by adopting the pyrolysis gas oxygen content detection system of the above-mentioned embodiment of the utility model, the oxygen content detector can be effectively protected, its service life can be prolonged, and the continuous, efficient and accurate detection of the pyrolysis gas oxygen content can be realized, thereby more A good grasp of the operating conditions in the pyrolysis furnace ensures the safe and reliable operation of the pyrolysis furnace.
另外,根据本实用新型上述实施例的热解气氧含量检测系统还可以具有如下附加的技术特征:In addition, the pyrolysis gas oxygen content detection system according to the above-mentioned embodiments of the present invention may also have the following additional technical features:
在本实用新型中,热解气氧含量检测系统进一步包括:风机,所述风机位于所述密闭罐体外且设置在所述热解气输送管道上。由此可以有效地向密闭罐体内输送待检测热解气。In the present invention, the pyrolysis gas oxygen content detection system further includes: a fan, which is located outside the closed tank and arranged on the pyrolysis gas delivery pipeline. Thus, the pyrolysis gas to be detected can be effectively delivered into the closed tank.
在本实用新型中,所述热解气输送管道末端延伸至所述储水区的中心位置。由此可以进一步提高热解气的净化和冷却效果。In the present invention, the end of the pyrolysis gas delivery pipeline extends to the center of the water storage area. The cleaning and cooling effect of the pyrolysis gas can thus be further increased.
在本实用新型中,所述喷雾装置位于所述热解气输送管道末端的正上方。由此可以有效覆盖热解气,提高净化和冷却效果。In the present invention, the spraying device is located directly above the end of the pyrolysis gas delivery pipeline. In this way, the pyrolysis gas can be effectively covered, and the purification and cooling effect can be improved.
在本实用新型中,所述喷雾装置为球形喷雾装置。由此可以进一步提高覆盖面积。In the utility model, the spray device is a spherical spray device. As a result, the coverage area can be further increased.
在本实用新型中,所述输水管道上具有清污热水入口。由此可以对密闭罐体进行清洗。In the utility model, the water delivery pipeline has an inlet for cleaning hot water. Thereby, the airtight tank body can be cleaned.
在本实用新型中,所述气体进口与所述净化热解气出口之间设置有阀门。In the present invention, a valve is arranged between the gas inlet and the purified pyrolysis gas outlet.
在本实用新型中,所述冷凝器为电制冷冷凝器。由此可以有效地对热解气的湿度进行控制。In the utility model, the condenser is an electric refrigeration condenser. In this way, the humidity of the pyrolysis gas can be effectively controlled.
在本实用新型中,热解气氧含量检测系统进一步包括:检测室,所述氧气检测仪的检测部设置在所述检测室内,所述检测室具有样气进口和样气出口,所述样气进口与所述冷凝器的气体出口相连通。通过设置检测室可以对经过净化冷却后的热解气进行暂存,以方便氧气检测仪的检测。In the present utility model, the pyrolysis gas oxygen content detection system further includes: a detection chamber, the detection part of the oxygen detector is arranged in the detection chamber, the detection chamber has a sample gas inlet and a sample gas outlet, and the sample gas The gas inlet communicates with the gas outlet of the condenser. By setting up the detection chamber, the purified and cooled pyrolysis gas can be temporarily stored to facilitate the detection of the oxygen detector.
附图说明Description of drawings
图1是根据本实用新型一个实施例的热解气氧含量检测系统的结构示意图。Fig. 1 is a schematic structural diagram of a pyrolysis gas oxygen content detection system according to an embodiment of the present invention.
具体实施方式Detailed ways
下面详细描述本实用新型的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,旨在用于解释本实用新型,而不能理解为对本实用新型的限制。Embodiments of the present invention are described in detail below, examples of which are shown in the drawings, wherein the same or similar reference numerals represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the figures are exemplary and are intended to explain the present invention, but should not be construed as limiting the present invention.
根据本实用新型的一个方面,本实用新型提出了一种热解气氧含量检测系统。下面参考图1对本实用新型具体实施例的热解气氧含量检测系统进行详细描述。According to one aspect of the utility model, the utility model proposes a pyrolysis gas oxygen content detection system. The pyrolysis gas oxygen content detection system of a specific embodiment of the present invention will be described in detail below with reference to FIG. 1 .
根据本实用新型的具体实施例,该热解气氧含量检测系统包括:气体净化装置100、冷凝器200和氧气检测仪300。According to a specific embodiment of the present invention, the pyrolysis gas oxygen content detection system includes: a gas purification device 100 , a condenser 200 and an oxygen detector 300 .
其中,气体净化装置100包括:密闭罐体10、热解气输送管道20、输水管道30和喷雾装置40。密闭罐体10内限定有储水区11,密闭罐体10的底端具有排污口12、侧壁具有溢流口13、顶部具有净化热解气出口14;热解气输送管道20由密闭罐体10的侧壁伸入,且末端延伸至储水区11内;输水管道30由密闭罐体10的侧壁伸入,且末端延伸至储水区11的上方;喷雾装置40设置在输水管道30出水口端。冷凝器200具有气体进口210和气体出口220,冷凝器200内具有连通气体进口和气体出口的冷凝盘管230,气体进口210与净化热解气出口14相连通。氧气检测仪300与气体出口220相连。Wherein, the gas purification device 100 includes: a closed tank body 10 , a pyrolysis gas delivery pipeline 20 , a water delivery pipeline 30 and a spraying device 40 . A water storage area 11 is defined in the airtight tank body 10, the bottom end of the airtight tank body 10 has a sewage outlet 12, the side wall has an overflow port 13, and the top has a purified pyrolysis gas outlet 14; the pyrolysis gas delivery pipeline 20 is formed by the airtight tank body The side wall of the body 10 extends into the water storage area 11, and the end extends into the water storage area 11; the water delivery pipeline 30 extends from the side wall of the airtight tank body 10, and the end extends to the top of the water storage area 11; the spray device 40 is arranged on the water delivery area Water pipeline 30 water outlet end. The condenser 200 has a gas inlet 210 and a gas outlet 220 . The condenser 200 has a condensation coil 230 communicating with the gas inlet and the gas outlet. The gas inlet 210 communicates with the purified pyrolysis gas outlet 14 . The oxygen detector 300 is connected to the gas outlet 220 .
本实用新型上述实施例的热解气氧含量检测系统在使用过程中,首先,热解气通过热解气输送管道20进入密闭罐体10内的储水区11,通过水洗除去热解气中的焦油及尘,达到初步净化和降温的目的,密闭罐体10内的污水经溢流口13外排。同时通过输水管道30和喷雾装置40向密闭罐体10内通入喷淋水,热解气排出储水区11后经过喷淋水再次洗涤,达到二次净化和降温的目的;其次,净化后的热解气由密闭罐体10顶部的净化热解气出口14进入冷凝器200内进行冷凝处理,以便对热解气进行降温并除湿;最后,经过冷凝处理后的热解气进入氧气检测仪300内进行最终的氧含量检测。During the use of the pyrolysis gas oxygen content detection system of the above-mentioned embodiment of the utility model, first, the pyrolysis gas enters the water storage area 11 in the airtight tank body 10 through the pyrolysis gas delivery pipeline 20, and the pyrolysis gas is removed by washing with water. tar and dust, to achieve the purpose of preliminary purification and cooling, and the sewage in the airtight tank body 10 is discharged through the overflow port 13. At the same time, the spray water is passed into the airtight tank 10 through the water pipeline 30 and the spray device 40. After the pyrolysis gas is discharged from the water storage area 11, it is washed again through the spray water to achieve the purpose of secondary purification and cooling; secondly, the purification The final pyrolysis gas enters the condenser 200 from the purified pyrolysis gas outlet 14 on the top of the closed tank 10 for condensation treatment, so as to cool down and dehumidify the pyrolysis gas; finally, the pyrolysis gas after condensation treatment enters the oxygen detection system. The final oxygen content detection is carried out in the instrument 300.
由此通过采用本实用新型上述实施例的热解气氧含量检测系统能够有效保护氧含量检测仪,延长其使用寿命,并且能够实现热解气氧含量的连续、高效、准确地检测,从而更好地掌握热解炉内的运行工况,保证热解炉的安全、可靠运行。Therefore, by adopting the pyrolysis gas oxygen content detection system of the above-mentioned embodiment of the utility model, the oxygen content detector can be effectively protected, its service life can be prolonged, and the continuous, efficient and accurate detection of the pyrolysis gas oxygen content can be realized, thereby more A good grasp of the operating conditions in the pyrolysis furnace ensures the safe and reliable operation of the pyrolysis furnace.
根据本实用新型的具体实施例,如图1所示,热解气氧含量检测系统进一步包括:风机50,风机50位于密闭罐体10外且设置在热解气输送管道20上。由此利用风机50可以将热解气顺利输送至密闭罐体10内,进而为氧含量的检测提供检测样。根据本实用新型的具体示例,热解气输送管道20上还可以进一步设置气体流量计,进而对输送的待检测样气的气体量进行监测,进而进一步提高氧含量的检测的准确度。According to a specific embodiment of the present invention, as shown in FIG. 1 , the pyrolysis gas oxygen content detection system further includes: a fan 50 , which is located outside the airtight tank 10 and arranged on the pyrolysis gas delivery pipeline 20 . Thus, the blower 50 can smoothly transport the pyrolysis gas into the airtight tank body 10 , and then provide a test sample for the detection of the oxygen content. According to a specific example of the present invention, a gas flow meter can be further installed on the pyrolysis gas delivery pipeline 20, so as to monitor the gas volume of the sample gas to be tested, and further improve the detection accuracy of the oxygen content.
根据本实用新型的具体实施例,如图1所示,热解气输送管道20末端延伸至储水区11的中心位置。由此可以保证热解气能够与水充分地接触,以便提高净化效果。另外,根据本实用新型的具体示例,喷雾装置40位于热解气输送管道20末端的正上方。由此,可以使得喷雾装置40喷出的雾水可以完全覆盖由储水区11内排出的热解气,以便进一步提高对热解气的净化和冷却效果。According to a specific embodiment of the present invention, as shown in FIG. 1 , the end of the pyrolysis gas delivery pipeline 20 extends to the center of the water storage area 11 . In this way, it can be ensured that the pyrolysis gas can fully contact with water, so as to improve the purification effect. In addition, according to a specific example of the present invention, the spray device 40 is located directly above the end of the pyrolysis gas delivery pipeline 20 . Thereby, the mist sprayed by the spraying device 40 can completely cover the pyrolysis gas discharged from the water storage area 11, so as to further improve the purification and cooling effect on the pyrolysis gas.
根据本实用新型的具体实施例,喷雾装置40可以为球形喷雾装置。由此可以进一步提高雾水的覆盖面积,提高对热解气的净化和冷却效果。According to a specific embodiment of the present invention, the spray device 40 may be a spherical spray device. In this way, the coverage area of the mist can be further increased, and the purification and cooling effects of the pyrolysis gas can be improved.
根据本实用新型的具体实施例,如图1所示,输水管道30上具有清污热水入口31。通过开启清污热水入口31,可以将高温清洗水经喷雾装置40喷射清洗罐体,污液经密闭罐体10底端的排污口12排除,清洗完毕够恢复检测使用。因此,本实用新型实施例的热解气氧含量检测系统通过引用了高温高压热水,可以更加方便对密闭罐体10进行清污处理。According to a specific embodiment of the present utility model, as shown in FIG. 1 , the water delivery pipe 30 has a hot water inlet 31 for cleaning dirt. By opening the cleaning hot water inlet 31, the tank body can be sprayed with high-temperature cleaning water through the spray device 40, and the dirty liquid is discharged through the sewage outlet 12 at the bottom of the airtight tank body 10. After cleaning, it can be resumed for detection and use. Therefore, the oxygen content detection system of the pyrolysis gas in the embodiment of the utility model can more conveniently clean the airtight tank body 10 by using high-temperature and high-pressure hot water.
根据本实用新型的具体实施例,如图1所示,气体进口210与净化热解气出口14之间设置有阀门15,保证冷凝器200和氧气检测仪300的在线检修。According to a specific embodiment of the present invention, as shown in FIG. 1 , a valve 15 is provided between the gas inlet 210 and the purified pyrolysis gas outlet 14 to ensure online maintenance of the condenser 200 and the oxygen detector 300 .
根据本实用新型的具体实施例,冷凝器200为电制冷冷凝器。由此电制冷冷凝器温度可调,可以根据需要实时调控冷凝器200内温度,进而可以控制样气湿度,提高后续检测的准确度。According to a specific embodiment of the present invention, the condenser 200 is an electric refrigeration condenser. Therefore, the temperature of the electric cooling condenser can be adjusted, and the temperature inside the condenser 200 can be regulated in real time according to needs, thereby controlling the humidity of the sample gas and improving the accuracy of subsequent detection.
根据本实用新型的具体实施例,如图1所示,热解气氧含量检测系统进一步包括:检测室400,氧气检测仪300的检测部设置在检测室400内,检测室400具有样气进口410和样气出口420,样气进口410与冷凝器200的气体出口220相连通。通过设置检测室400可以对经过净化冷却后的热解气进行缓存,降低检测室内气体的流速和波动,提高氧气检测仪300的检测准确性。According to a specific embodiment of the present invention, as shown in Figure 1, the pyrolysis gas oxygen content detection system further includes: a detection chamber 400, the detection part of the oxygen detector 300 is arranged in the detection chamber 400, and the detection chamber 400 has a sample gas inlet 410 and the sample gas outlet 420 , the sample gas inlet 410 communicates with the gas outlet 220 of the condenser 200 . By setting the detection chamber 400 , the purified and cooled pyrolysis gas can be buffered, the flow rate and fluctuation of the gas in the detection chamber can be reduced, and the detection accuracy of the oxygen detector 300 can be improved.
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本实用新型的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不必针对的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。此外,在不相互矛盾的情况下,本领域的技术人员可以将本说明书中描述的不同实施例或示例以及不同实施例或示例的特征进行结合和组合。In the description of this specification, descriptions referring to the terms "one embodiment", "some embodiments", "example", "specific examples", or "some examples" mean that specific features described in connection with the embodiment or example , structures, materials or features are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the described specific features, structures, materials or characteristics may be combined in any suitable manner in any one or more embodiments or examples. In addition, those skilled in the art can combine and combine different embodiments or examples and features of different embodiments or examples described in this specification without conflicting with each other.
尽管上面已经示出和描述了本实用新型的实施例,可以理解的是,上述实施例是示例性的,不能理解为对本实用新型的限制,本领域的普通技术人员在本实用新型的范围内可以对上述实施例进行变化、修改、替换和变型。Although the embodiments of the present invention have been shown and described above, it can be understood that the above-mentioned embodiments are exemplary and should not be construed as limitations of the present invention, and those skilled in the art are within the scope of the present invention. Variations, modifications, substitutions and variations can be made to the above-described embodiments.
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