CN207661034U - A kind of novel diaphragm spring - Google Patents
A kind of novel diaphragm spring Download PDFInfo
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- CN207661034U CN207661034U CN201721826224.3U CN201721826224U CN207661034U CN 207661034 U CN207661034 U CN 207661034U CN 201721826224 U CN201721826224 U CN 201721826224U CN 207661034 U CN207661034 U CN 207661034U
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Abstract
本实用新型涉及一种新型膜片弹簧,包括弹簧本体,在弹簧本体的中心设有安装孔,安装孔向四周延伸形成第一径向开槽、多个第二径向开槽和多个第三径向开槽,第一径向开槽在远离安装孔的一端对称设有两个第一应力孔,第二径向开槽和第三径向开槽在远离安装孔的一端均设有第二应力孔;相邻第一径向开槽和第二径向开槽之间、相邻两个第二径向开槽之间、相邻第二径向开槽和第三径向开槽之间形成多个分离指;第三径向开槽向其两侧的分离指方向延伸形成螺栓圆孔,螺栓圆孔的径向中心线与第三径向开槽的径向中心线重合。本实用新型的有益效果是:通过设置第一径向开槽,减小分离拔叉与分离指之间存在的干涉,使其适用于双质量飞轮结构的汽车离合器。
The utility model relates to a novel diaphragm spring, which comprises a spring body. A mounting hole is arranged in the center of the spring body. The mounting hole extends around to form a first radial slot, a plurality of second radial slots and a plurality of first radial slots. Three radial slots, the first radial slot is symmetrically provided with two first stress holes at the end away from the installation hole, the second radial slot and the third radial slot are provided at the end far away from the installation hole The second stress hole; between the adjacent first radial slot and the second radial slot, between two adjacent second radial slots, between the adjacent second radial slot and the third radial slot A plurality of separation fingers are formed between the grooves; the third radial slot extends toward the separation fingers on both sides to form a bolt hole, and the radial centerline of the bolt hole coincides with the radial centerline of the third radial groove . The beneficial effect of the utility model is that: by setting the first radial slot, the interference between the separation fork and the separation finger is reduced, so that the utility model is suitable for an automobile clutch with a double-mass flywheel structure.
Description
技术领域technical field
本实用新型涉及膜片弹簧技术领域,尤其涉及一种新型膜片弹簧。The utility model relates to the technical field of diaphragm springs, in particular to a novel diaphragm spring.
背景技术Background technique
膜片弹簧是离合器总成当中的一个重要零件,离合器总成起到传递发动机扭矩的作用,但发动机和汽车传动系存在固有共振,产生较大的噪声和振动。随着人们对微轿型汽车驾乘舒适性的要求越来越高,近年来在一些中高端轿车上采用了能全面改善传动系噪声和振动的双质量飞轮结构。该结构把原装在离合器从动盘总成上的扭转减振器移至飞轮处,把飞轮分为两个部分:第一质量飞轮直接装在曲轴上,相当于原飞轮,离合器总成(包括盖和从动盘总成,而从动盘总成没有减振器)改装在第二质量飞轮上,两者之间通过装有大容量的扭转减振器联系。当离合器接合时,第二质量飞轮和变速箱第一轴呈刚性连接,大大减轻了从动部分的转动惯量,对换档和提高变速器中的同步器的寿命均非常有利。The diaphragm spring is an important part of the clutch assembly. The clutch assembly plays the role of transmitting the engine torque, but the engine and the vehicle transmission system have inherent resonance, resulting in greater noise and vibration. As people have higher and higher requirements for the driving comfort of mini-cars, in recent years, some mid-to-high-end cars have adopted a dual-mass flywheel structure that can comprehensively improve the noise and vibration of the drive train. This structure moves the torsional damper originally installed on the clutch driven disc assembly to the flywheel, and divides the flywheel into two parts: the first mass flywheel is directly installed on the crankshaft, which is equivalent to the original flywheel, and the clutch assembly (including cover and driven disc assembly, and the driven disc assembly has no damper) is refitted on the second mass flywheel, and the two are connected by a large-capacity torsional damper. When the clutch is engaged, the second mass flywheel is rigidly connected to the first shaft of the gearbox, which greatly reduces the moment of inertia of the driven part, which is very beneficial to shifting gears and improving the life of the synchronizer in the gearbox.
采用双质量飞轮结构后,汽车用发动机的第二质量飞轮与扭转减振器连接时螺栓须通过膜片弹簧分离指部分,另外由于汽车发动机和变速器之间的轴向空间过于狭窄,如果按常规设计,分离拔叉与分离指存在干涉,所以需要设计一种适用于双质量飞轮结构的膜片弹簧。After the dual-mass flywheel structure is adopted, when the second-mass flywheel of the automobile engine is connected to the torsional shock absorber, the bolt must pass through the diaphragm spring to separate the fingers. In addition, because the axial space between the automobile engine and the transmission is too narrow, if the conventional Design, there is interference between the separation fork and the separation finger, so it is necessary to design a diaphragm spring suitable for the dual-mass flywheel structure.
实用新型内容Utility model content
本实用新型所要解决的技术问题是针对上述现有技术的不足,提供一种新型膜片弹簧及其加工工艺。The technical problem to be solved by the utility model is to provide a new type of diaphragm spring and its processing technology for the deficiencies of the above-mentioned prior art.
本实用新型解决上述技术问题的技术方案如下:The technical scheme that the utility model solves the problems of the technologies described above is as follows:
提供了一种新型膜片弹簧,包括弹簧本体,在所述弹簧本体的中心设有安装孔,所述安装孔向四周延伸形成第一径向开槽、多个第二径向开槽和多个第三径向开槽,所述第一径向开槽在远离所述安装孔的一端对称设有两个第一应力孔,所述第二径向开槽和所述第三径向开槽在远离所述安装孔的一端均设有第二应力孔;相邻所述第一径向开槽和所述第二径向开槽之间、相邻两个所述第二径向开槽之间、相邻所述第二径向开槽和所述第三径向开槽之间形成多个分离指;所述第三径向开槽向其两侧的所述分离指方向延伸形成螺栓圆孔,所述螺栓圆孔的径向中心线与所述第三径向开槽的径向中心线重合。A new type of diaphragm spring is provided, comprising a spring body, a mounting hole is arranged in the center of the spring body, and the mounting hole extends around to form a first radial slot, a plurality of second radial slots and a plurality of a third radial slot, the first radial slot is symmetrically provided with two first stress holes at one end away from the mounting hole, the second radial slot and the third radial slot The slots are provided with second stress holes at one end far away from the mounting hole; between adjacent first radial slots and second radial slots, between two adjacent second radial slots A plurality of separation fingers are formed between the grooves, adjacent to the second radial slot and the third radial slot; the third radial slot extends toward the separation fingers on both sides thereof A bolt circular hole is formed, and the radial centerline of the bolt circular hole coincides with the radial centerline of the third radial slot.
本实用新型的有益效果是:本实用新型通过在第三径向开槽上向其两侧的分离指方向延伸设置螺栓圆孔,方便安装第二质量飞轮与扭转减振器连接用的螺栓;通过设置第一径向开槽,减小分离拔叉与分离指之间存在的干涉,使其适用于双质量飞轮结构的汽车离合器,既能可靠传递发动机动力,又可显著降低汽车在任何工况下的噪声和振动。The beneficial effects of the utility model are: the utility model extends the bolt circular holes on the third radial slot to the direction of the separating fingers on both sides, so as to facilitate the installation of the bolts used for connecting the second mass flywheel and the torsional shock absorber; By setting the first radial slot, the interference between the separation fork and the separation finger is reduced, making it suitable for automobile clutches with a dual-mass flywheel structure, which can not only transmit engine power reliably, but also significantly reduce the noise and vibration in the environment.
在上述技术方案的基础上,本实用新型还可以做如下改进。On the basis of the above technical solutions, the utility model can also be improved as follows.
进一步,所述第三径向开槽的宽度大于所述第二径向开槽的宽度。Further, the width of the third radial slot is greater than the width of the second radial slot.
上述进一步方案的有益效果是:方便在第三径向开槽上开设螺栓圆孔。The beneficial effect of the above further solution is that it is convenient to open bolt holes on the third radial slot.
进一步,所述螺栓圆孔靠近所述安装孔设置。Further, the bolt circular hole is set close to the installation hole.
进一步,所述螺栓圆孔与所述安装孔之间的径向距离范围为12mm至38mm。Further, the radial distance between the bolt circular hole and the installation hole ranges from 12mm to 38mm.
上述进一步方案的有益效果是:螺栓圆孔靠近安装孔设置,降低由于开设螺栓圆孔而对膜片弹簧强度的影响。The beneficial effect of the above further solution is: the bolt circular hole is arranged close to the installation hole, reducing the impact on the strength of the diaphragm spring due to the bolt circular hole.
进一步,所述螺栓圆孔的数量为5个。Further, the number of the bolt circular holes is five.
上述进一步方案的有益效果是:与第二质量飞轮和扭转减振器连接用的螺栓数量相同,方便安装。The beneficial effect of the above further solution is that the number of bolts used for connecting the second mass flywheel and the torsional shock absorber is the same, which facilitates installation.
附图说明Description of drawings
图1为本实用新型一种新型膜片弹簧的结构示意图;Fig. 1 is the structural representation of a kind of novel diaphragm spring of the utility model;
图2为图1的侧视图;Fig. 2 is the side view of Fig. 1;
附图中,各标号所代表的部件名称如下:In the accompanying drawings, the names of the parts represented by each label are as follows:
1、弹簧本体,11、安装孔,12、第一应力孔,13、第一径向开槽,14、第二径向开槽,15、第三径向开槽,16、螺栓圆孔,17、分离指,18、第二应力孔。1. Spring body, 11. Mounting hole, 12. First stress hole, 13. First radial slot, 14. Second radial slot, 15. Third radial slot, 16. Bolt round hole, 17. Separation finger, 18. Second stress hole.
具体实施方式Detailed ways
以下结合附图对本实用新型的原理和特征进行描述,所举实例只用于解释本实用新型,并非用于限定本实用新型的范围。The principles and features of the present utility model are described below in conjunction with the accompanying drawings, and the examples given are only used to explain the utility model, and are not used to limit the scope of the utility model.
下面将结合附图对本实施例提供的一种新型膜片弹簧进行详细描述。A new diaphragm spring provided by this embodiment will be described in detail below with reference to the accompanying drawings.
如图1和图2所示,一种新型膜片弹簧,其包括弹簧本体1,在所述弹簧本体1的中心设有安装孔11,所述安装孔11向四周延伸形成第一径向开槽13、多个第二径向开槽14和多个第三径向开槽15,所述第一径向开槽13在远离所述安装孔11的一端对称设有两个第一应力孔12,所述第二径向开槽14和所述第三径向开槽15在远离所述安装孔11的一端均设有第二应力孔18;相邻所述第一径向开槽13和所述第二径向开槽14之间、相邻两个所述第二径向开槽14之间、相邻所述第二径向开槽14和所述第三径向开槽15之间形成多个分离指17;所述第三径向开槽15向其两侧的所述分离指17方向延伸形成螺栓圆孔16,所述螺栓圆孔16的径向中心线与所述第三径向开槽15的径向中心线重合。As shown in Figures 1 and 2, a new type of diaphragm spring includes a spring body 1, and a mounting hole 11 is provided at the center of the spring body 1, and the mounting hole 11 extends around to form a first radial opening. Slot 13, a plurality of second radial slots 14 and a plurality of third radial slots 15, the first radial slot 13 is symmetrically provided with two first stress holes at one end away from the installation hole 11 12. The second radial slot 14 and the third radial slot 15 are provided with a second stress hole 18 at the end away from the installation hole 11; adjacent to the first radial slot 13 and between the second radial slots 14, between two adjacent second radial slots 14, adjacent to the second radial slots 14 and the third radial slots 15 A plurality of separation fingers 17 are formed between them; the third radial slot 15 extends toward the separation fingers 17 on both sides to form a bolt hole 16, and the radial centerline of the bolt hole 16 is in line with the The radial centerlines of the third radial slots 15 coincide.
所述第三径向开槽15的宽度大于所述第二径向开槽14的宽度。The width of the third radial slot 15 is greater than the width of the second radial slot 14 .
所述螺栓圆孔16的数量为5个;所述螺栓圆孔16的直径大于所述第三径向开槽15的宽度;所述螺栓圆孔16的直径与第二质量飞轮和扭转减振器连接用螺栓的直径相同,按标准尺寸设计。The quantity of the bolt circular holes 16 is five; the diameter of the bolt circular holes 16 is greater than the width of the third radial slot 15; The diameter of the bolts used for the connection of the device is the same and designed according to the standard size.
所述螺栓圆孔16靠近所述安装孔11设置;所述螺栓圆孔16与所述安装孔11之间的径向距离范围为12mm至38mm,在本实施例中,所述螺栓圆孔16与所述安装孔11之间的径向距离优选为26mm。The bolt hole 16 is set close to the installation hole 11; the radial distance between the bolt hole 16 and the installation hole 11 is 12 mm to 38 mm. In this embodiment, the bolt hole 16 The radial distance from the mounting hole 11 is preferably 26mm.
相邻两个所述第三径向开槽15之间均设有两个所述第二径向开槽14。Two second radial slots 14 are arranged between two adjacent third radial slots 15 .
所述第一径向开槽13包括相邻两个相互连通的所述第二径向开槽14,即,所述第一径向开槽13通过将该相邻两个第二径向开槽14之间的分离指17挖去而形成。The first radial slot 13 includes two adjacent second radial slots 14 communicating with each other, that is, the first radial slot 13 passes through the adjacent two second radial slots The separating fingers 17 between the grooves 14 are formed by digging away.
以上所述仅为本实用新型的较佳实施例,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present utility model shall be included in this utility model. within the scope of protection of utility models.
Claims (5)
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| CN201721826224.3U CN207661034U (en) | 2017-12-22 | 2017-12-22 | A kind of novel diaphragm spring |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107989941A (en) * | 2017-12-22 | 2018-05-04 | 湖北大帆汽车零部件有限公司 | A kind of new diaphragm spring and its processing technology |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107989941A (en) * | 2017-12-22 | 2018-05-04 | 湖北大帆汽车零部件有限公司 | A kind of new diaphragm spring and its processing technology |
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Assignee: Hubei Dafan Metal Products Co.,Ltd. Assignor: HUBEI DAFAN AUTO PARTS Co.,Ltd. Contract record no.: X2025980040087 Denomination of utility model: A new type of diaphragm spring Granted publication date: 20180727 License type: Common License Record date: 20251130 |