CN207656117U - A kind of air inflation protecting device for welding of pipeline - Google Patents
A kind of air inflation protecting device for welding of pipeline Download PDFInfo
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- CN207656117U CN207656117U CN201721426114.8U CN201721426114U CN207656117U CN 207656117 U CN207656117 U CN 207656117U CN 201721426114 U CN201721426114 U CN 201721426114U CN 207656117 U CN207656117 U CN 207656117U
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Abstract
本实用新型涉及焊接设备技术领域,具体涉及一种管道焊接充气保护装置。为了解决采用全充方式进行充气保护时,存在气体使用量大、充气时间长的问题,本实用新型公开了一种管道焊接充气保护装置。该充气保护装置,包括两个气囊、T形管以及进气管;其中,所述T形管位于两个所述气囊之间,并且将两个所述气囊连通;所述进气管的一端与所述气囊连接,另一端作为自由端用于连接气源。本实用新型的管道焊接充气保护装置,不仅可以降低保护气体的使用量,降低充气成本,而且可以减少充气时间,提高充气效率。
The utility model relates to the technical field of welding equipment, in particular to an inflatable protection device for pipeline welding. In order to solve the problems of large gas consumption and long inflation time when the full filling method is used for inflatable protection, the utility model discloses an inflatable protection device for pipeline welding. The inflatable protective device includes two airbags, a T-shaped pipe and an air intake pipe; wherein, the T-shaped pipe is located between the two airbags and communicates the two airbags; one end of the air intake pipe is connected to the The airbag is connected, and the other end is used as a free end for connecting the air source. The pipeline welding inflatable protection device of the utility model can not only reduce the usage amount of the protective gas and reduce the inflation cost, but also can reduce the inflation time and improve the inflation efficiency.
Description
技术领域technical field
本实用新型涉及焊接设备技术领域,具体涉及一种管道焊接充气保护装置。The utility model relates to the technical field of welding equipment, in particular to an inflatable protection device for pipeline welding.
背景技术Background technique
随着石油、核电、化工等工业领域的不断发展,管道的焊接需求量不断增加,而且对焊接质量的要求也越来越严格。对于大多数管道的焊接而言,打底焊的质量尤为重要,通常采用背部充氩气的方式进行焊缝金属的保护,进而保证整个焊接接头的质量。With the continuous development of petroleum, nuclear power, chemical industry and other industrial fields, the demand for pipeline welding is increasing, and the requirements for welding quality are becoming more and more stringent. For the welding of most pipelines, the quality of the root welding is particularly important. Usually, the back filling of argon is used to protect the weld metal, thereby ensuring the quality of the entire welded joint.
目前,一般采用全充方式进行充氩保护,即在待焊接管道的内腔中充满氩气。然而,由于这种方式产生充氩效果的好坏决定于管道内腔的大小,因此最终获得焊接保护的质量不稳定。当管道短、内腔小时,氩气浓度分布均匀,充氩保护效果显著;当管道长、内腔大时,氩气浓度分布不均,则充氩保护效果就会变差,而且采用这种充氩保护方式时,氩气使用量大,成本高,充氩时间长,效率低。At present, the full filling method is generally used for argon filling protection, that is, the inner cavity of the pipe to be welded is filled with argon gas. However, since the effect of argon filling in this way depends on the size of the inner cavity of the pipeline, the quality of the final welding protection is not stable. When the pipeline is short and the inner cavity is small, the argon concentration distribution is uniform, and the protective effect of argon filling is remarkable; when the pipeline is long and the inner cavity is large, the argon concentration distribution is uneven, and the protective effect of argon filling will become poor, and this method In the protection mode of argon filling, the amount of argon used is large, the cost is high, the time of argon filling is long, and the efficiency is low.
实用新型内容Utility model content
为了解决采用全充方式进行充气保护时,存在气体使用量大、充气时间长的问题,本实用新型提出了一种管道焊接充气保护装置。该充气保护装置,包括两个气囊、T形管以及进气管;其中,所述T形管位于两个所述气囊之间,并且将两个所述气囊连通;所述进气管的一端与所述气囊连接,另一端与气源连接。In order to solve the problems of large gas consumption and long inflation time when the full filling method is used for inflatable protection, the utility model proposes an inflatable protection device for pipeline welding. The inflatable protective device includes two airbags, a T-shaped pipe and an air intake pipe; wherein, the T-shaped pipe is located between the two airbags and communicates the two airbags; one end of the air intake pipe is connected to the The air bag is connected, and the other end is connected with the air source.
优选的,所述气囊上设有排气口。Preferably, the airbag is provided with an exhaust port.
进一步优选的,所述排气口上设有排气塞,并且所述排气塞上设有拉绳。Further preferably, a vent plug is provided on the vent port, and a drawstring is provided on the vent plug.
优选的,两个所述气囊采用同心设置。Preferably, the two airbags are arranged concentrically.
进一步优选的,所述气囊采用圆柱形结构的耐热橡胶气囊。Further preferably, the airbag adopts a cylindrical heat-resistant rubber airbag.
进一步优选的,所述T形管位于两个所述气囊的轴线上。Further preferably, the T-shaped tube is located on the axis of the two airbags.
优选的,所述T形管的自由端设有气压控制阀。Preferably, the free end of the T-shaped pipe is provided with an air pressure control valve.
进一步优选的,所述进气管的自由端设有快插接头。Further preferably, the free end of the air intake pipe is provided with a quick-plug joint.
采用本实用新型提供的管道焊接充气保护装置,辅助管道进行组对焊接时,具有以下有益效果:Using the inflatable protection device for pipeline welding provided by the utility model, when the auxiliary pipeline is pair-welded, it has the following beneficial effects:
1、在本实用新型中,通过使用两个气囊对组对间隙两侧的待焊接管道进行封闭,从而形成包围组对间隙的局部区域,进而通过T形管向该局部区域进行保护气体输入,从而实现对焊接的保护。这样,通过精准控制保护气体的输入区域,不仅可以减少保护气体的使用量,降低成本,而且可以加快保护气体的冲入速度,提高充气效率。此外,还可以提高焊接过程中,保护气体浓度的稳定性,提高最终的焊接质量。1. In this utility model, two airbags are used to seal the pipes to be welded on both sides of the group pair gap, thereby forming a local area surrounding the group pair gap, and then the protective gas is input to the local area through the T-shaped tube, In order to achieve the protection of welding. In this way, by precisely controlling the input area of the protective gas, not only can the usage of the protective gas be reduced and the cost can be reduced, but also the rushing speed of the protective gas can be accelerated and the inflation efficiency can be improved. In addition, it can also improve the stability of the shielding gas concentration during the welding process and improve the final welding quality.
2、在本实用新型中,通过在T形管的自由端设置气压控制阀,不仅可以控制保护气体输入不同区域的先后顺序,即首先快速完成气囊的膨胀,形成充气区域,然后再进行对该充气区域的充气操作,从而减少充气过程中保护气体的外泄浪费,最大限度的提高对保护气体的使用效率,而且通过气压控制阀还可以使气囊内部的保护气体始终保持一定的压力,从而使气囊始终保持完全膨胀状态,保持与待焊接管道内壁的稳定接触,提高对保护气体的密封性,进而稳定保护气体的浓度,提高最终的焊接质量。2. In the utility model, by setting the air pressure control valve at the free end of the T-shaped tube, not only can the sequence of the protective gas input into different areas be controlled, that is, the expansion of the air bag is completed quickly to form an inflated area, and then the air bag is inflated. Inflation operation in the inflatable area, thereby reducing the leakage and waste of protective gas during the inflation process, maximizing the use efficiency of the protective gas, and the air pressure control valve can also keep the protective gas inside the airbag at a certain pressure, so that The air bag is always in a fully inflated state, maintaining stable contact with the inner wall of the pipe to be welded, improving the sealing of the shielding gas, thereby stabilizing the concentration of the shielding gas, and improving the final welding quality.
附图说明Description of drawings
图1为本实用新型管道焊接充气保护装置在使用状态的结构示意图。Fig. 1 is a schematic diagram of the structure of the pipeline welding inflatable protection device of the utility model in use.
具体实施方式Detailed ways
下面结合附图对本实用新型的技术方案进行详细介绍。Below in conjunction with accompanying drawing, the technical solution of the utility model is introduced in detail.
结合图1所示,本实用新型的管道焊接充气保护装置,包括两个气囊1、T形管2以及进气管3。其中,T形管2位于两个气囊1之间,并且将两个气囊1的内腔连通形成一个整体。进气管3的一端与其中一个气囊1连接,另一端作为自由端,用于连接气源。As shown in FIG. 1 , the pipeline welding inflatable protective device of the present invention includes two airbags 1 , a T-shaped pipe 2 and an air intake pipe 3 . Wherein, the T-shaped tube 2 is located between the two airbags 1 and connects the inner cavities of the two airbags 1 to form a whole. One end of the air intake pipe 3 is connected to one of the airbags 1, and the other end is used as a free end for connecting to an air source.
此时,采用本实用新型的管道焊接充气保护装置时,首先,将该装置置于待焊接管道的内部,并且将两个气囊1分别置于组对间隙的两侧。接着,将进气管3的自由端与气源进行连接,通过T形管2同时向两个气囊1内充入保护气体,使两个气囊1逐渐膨胀并支撑在组对间隙的两侧,进而将T形管2的自由端封闭在中间的区域内。然后,通过进气管3向两个气囊1的中间区域冲入保护气体,实现对焊接位置的精准充气保护。At this time, when using the pipeline welding inflatable protection device of the present utility model, firstly, the device is placed inside the pipeline to be welded, and the two airbags 1 are respectively placed on both sides of the pair gap. Next, connect the free end of the air intake pipe 3 to the air source, and fill the two airbags 1 with protective gas through the T-shaped pipe 2 at the same time, so that the two airbags 1 are gradually inflated and supported on both sides of the paired gap, and then The free end of the T-piece 2 is closed in the central region. Then, the protective gas is poured into the middle area of the two airbags 1 through the air intake pipe 3, so as to realize precise inflation protection of the welding position.
优选的,在本实用新型中,选用两个外形尺寸相同的气囊1,并且将两个气囊1进行同心设置。这样,在对两个气囊1进行充气膨胀时,可以保持两个气囊1膨胀的同步性以及与待焊接管道内壁接触的同步性,从而保证气囊1与待焊接管道接触过程的稳定性和平稳性。Preferably, in the present utility model, two airbags 1 with the same external dimensions are selected, and the two airbags 1 are arranged concentrically. In this way, when the two airbags 1 are inflated, the synchronization of the expansion of the two airbags 1 and the contact with the inner wall of the pipe to be welded can be maintained, thereby ensuring the stability and smoothness of the contact process between the airbag 1 and the pipe to be welded .
进一步优选的,气囊1采用圆柱形结构的耐热橡胶气囊,从而保证气囊1完全膨胀后可以与待焊接管道的内壁之间具有一定宽度的密封带,降低保护气体的外泄漏量,保证位于两个气囊1之间保护气体浓度的稳定性。Further preferably, the airbag 1 adopts a heat-resistant rubber airbag with a cylindrical structure, so as to ensure that the airbag 1 can have a certain width of sealing band between the inner wall of the pipe to be welded after it is fully inflated, and reduce the external leakage of the protective gas. The stability of the protective gas concentration between the airbags 1.
此外,在本实用新型中,将T形管2固定在两个气囊1的轴线上。这样,在保证两个气囊1对T形管2支撑稳定的情况下,可以使T形管2的自由端尽可能靠近待焊接管道的轴线位置,从而使T形管2自由端输出的保护气体可以尽快的均匀分散开,提高充气过程的速度和保护气体分散的均匀度。In addition, in the present utility model, the T-shaped tube 2 is fixed on the axes of the two airbags 1 . In this way, under the condition of ensuring that the two airbags 1 support the T-shaped tube 2 stably, the free end of the T-shaped tube 2 can be made as close as possible to the axial position of the pipe to be welded, so that the shielding gas output from the free end of the T-shaped tube 2 It can be dispersed evenly as soon as possible, improving the speed of the inflation process and the uniformity of protective gas dispersion.
优选的,在本实用新型中,气囊1中远离待焊接管道组对间隙一侧的端面上设有排气口11。其中,在本市实施例中,排气口11通过排气塞4进行封堵,同时,在排气塞4上设有拉绳5。这样,在完成管道的组的焊接并停止输入保护气体后,只需要拉动拉绳5使排气塞4和排气口11脱离,即可完成对两个气囊1内保护气体的排放,从而将本实用新型的充气保护装置取出。Preferably, in the present utility model, an exhaust port 11 is provided on the end surface of the airbag 1 away from the gap between the pipe groups to be welded. Wherein, in the embodiment of this city, the exhaust port 11 is blocked by the exhaust plug 4, and at the same time, the exhaust plug 4 is provided with a stay cord 5. In this way, after completing the welding of the pipeline group and stopping the input of the protective gas, it is only necessary to pull the stay rope 5 to disengage the exhaust plug 4 and the exhaust port 11, and the discharge of the protective gas in the two airbags 1 can be completed, thereby The inflatable protection device of the present utility model is taken out.
此外,在本实用新型中,在T形管2的自由端还可以设置一个气压控制阀6,用于控制T形管2自由端的开启。这样,在气囊1的膨胀过程中,通过气压控制阀6使T形管2的自由端处于关闭状态,从而使输入的所有气体全部进入两个气囊1内部,提高两个气囊1的膨胀速度。当两个气囊1完成膨胀,并且完全与待焊接管道内壁接触后,随着保护气体的继续输入,T形管2内部的气体压力逐渐升高,直至开启气压控制阀6,使此时输入的保护气体全部进入两个气囊1之间的区域。In addition, in the present utility model, an air pressure control valve 6 can also be arranged at the free end of the T-shaped pipe 2 to control the opening of the free end of the T-shaped pipe 2 . In this way, during the inflation process of the airbags 1, the free end of the T-shaped tube 2 is closed by the air pressure control valve 6, so that all the input gas enters the inside of the two airbags 1, and the expansion speed of the two airbags 1 is increased. When the two airbags 1 are inflated and fully in contact with the inner wall of the pipe to be welded, as the protective gas continues to be input, the gas pressure inside the T-shaped tube 2 gradually increases until the air pressure control valve 6 is opened, so that the input at this time The protective gas all enters the area between the two airbags 1 .
另外,进气管3的自由端还可以设有一个快插接头7,以便于进气管3的连接和断开,从而提高进气管3与气源输出管的连接速度,提高操作效率。In addition, the free end of the air intake pipe 3 can also be provided with a quick-plug connector 7 to facilitate the connection and disconnection of the air intake pipe 3, thereby increasing the connection speed between the air intake pipe 3 and the air source output pipe, and improving operating efficiency.
Claims (8)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721426114.8U CN207656117U (en) | 2017-10-31 | 2017-10-31 | A kind of air inflation protecting device for welding of pipeline |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721426114.8U CN207656117U (en) | 2017-10-31 | 2017-10-31 | A kind of air inflation protecting device for welding of pipeline |
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| CN207656117U true CN207656117U (en) | 2018-07-27 |
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| CN201721426114.8U Expired - Fee Related CN207656117U (en) | 2017-10-31 | 2017-10-31 | A kind of air inflation protecting device for welding of pipeline |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109693059A (en) * | 2019-03-13 | 2019-04-30 | 重庆科技学院 | A kind of pipeline welding back side inflatable protective device |
| CN109848530A (en) * | 2019-03-12 | 2019-06-07 | 中核工程咨询有限公司 | A kind of water-soluble paper substitute tooling and using method thereof |
| CN113634923A (en) * | 2021-10-15 | 2021-11-12 | 徐州博尔纳机械制造有限公司 | Semi-surrounding cooling type flexible clamping type laser cutting and scribing integrated machine |
| CN116897089A (en) * | 2021-01-27 | 2023-10-17 | 乔治洛德方法研究和开发液化空气有限公司 | Methods and equipment for pipe purging |
| CN118438133A (en) * | 2024-06-04 | 2024-08-06 | 安徽省特种设备检测院 | Metal pipeline welding auxiliary device and use method |
| CN119820047A (en) * | 2024-12-25 | 2025-04-15 | 河南华电金源管道有限公司 | Argon filling plugging device and plugging method for welding |
-
2017
- 2017-10-31 CN CN201721426114.8U patent/CN207656117U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109848530A (en) * | 2019-03-12 | 2019-06-07 | 中核工程咨询有限公司 | A kind of water-soluble paper substitute tooling and using method thereof |
| CN109693059A (en) * | 2019-03-13 | 2019-04-30 | 重庆科技学院 | A kind of pipeline welding back side inflatable protective device |
| CN109693059B (en) * | 2019-03-13 | 2020-10-09 | 重庆科技学院 | Pipeline welding back inflation protection device |
| CN116897089A (en) * | 2021-01-27 | 2023-10-17 | 乔治洛德方法研究和开发液化空气有限公司 | Methods and equipment for pipe purging |
| CN113634923A (en) * | 2021-10-15 | 2021-11-12 | 徐州博尔纳机械制造有限公司 | Semi-surrounding cooling type flexible clamping type laser cutting and scribing integrated machine |
| CN118438133A (en) * | 2024-06-04 | 2024-08-06 | 安徽省特种设备检测院 | Metal pipeline welding auxiliary device and use method |
| CN119820047A (en) * | 2024-12-25 | 2025-04-15 | 河南华电金源管道有限公司 | Argon filling plugging device and plugging method for welding |
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Granted publication date: 20180727 |