CN207630436U - Mold 3D exhaust systems for forming thin-walled modeling product - Google Patents
Mold 3D exhaust systems for forming thin-walled modeling product Download PDFInfo
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- CN207630436U CN207630436U CN201721830372.2U CN201721830372U CN207630436U CN 207630436 U CN207630436 U CN 207630436U CN 201721830372 U CN201721830372 U CN 201721830372U CN 207630436 U CN207630436 U CN 207630436U
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Abstract
本实用新型公开了用于成型薄壁塑品的模具3D排气系统,在模仁上开有多个排气口,呈前后两排分布,沿每一排气口延伸设有竖向排气道,水平设置的前纵向气道将前排竖向排气道相连通,后纵向气道将后排竖向排气道相连通,前纵向气道和后纵向气道延伸至排气斜度间隙部的侧面形成纵向排气口,前纵向气道与后纵向气道之间设有横向气道将其互通,横向气道延伸至排气斜度间隙部的侧面形成横向排气口,与横向气道连通的主排气气道与模具外部相贯通。使模具在注塑成型时,型腔内的气体快速及时的排出腔外,成型填充时间和成型周期缩短了35%以上;彻底解决了排气的问题,避免因出现困气而导致产品表面出现气痕、烧焦等缺陷。
The utility model discloses a mold 3D exhaust system for forming thin-walled plastic products. There are a plurality of exhaust ports on the mold core, which are distributed in front and rear rows, and vertical exhaust is provided along each exhaust port. The horizontally arranged front longitudinal air passages connect the front vertical exhaust passages, and the rear longitudinal air passages connect the rear vertical exhaust passages. The front longitudinal air passages and the rear longitudinal air passages extend to the exhaust slope. The side of the gap part forms a longitudinal exhaust port, and a horizontal air channel is provided between the front longitudinal air channel and the rear longitudinal air channel to communicate with each other. The main exhaust air passage communicated by the transverse air passage communicates with the outside of the mould. When the mold is in injection molding, the gas in the cavity can be quickly and timely discharged out of the cavity, and the molding filling time and molding cycle are shortened by more than 35%; the problem of exhaust is completely solved, and the gas on the surface of the product is avoided due to trapped gas. Defects such as scratches and scorching.
Description
技术领域technical field
本实用新型涉及一种用于成型薄壁塑品的模具3D排气系统。The utility model relates to a mold 3D exhaust system for forming thin-walled plastic products.
背景技术Background technique
目前,薄壁成型模具生产的特点是射出速度快,产品非常薄,在短时间内要快速的充填满型腔,这就对模具快速排气提出了较高的要求,常规的排气深度要<0.008mm产品才不会长飞边,然而这个深度在高速射出的短时间内不能够将气体全部排出型腔,导致产品有气痕,烧焦,等质量问题,排气深度略微加深一点就出现飞边。At present, the production of thin-walled molding molds is characterized by fast injection speed, very thin products, and the cavity must be filled quickly in a short time, which puts forward higher requirements for rapid exhaust of the mold. Products <0.008mm will not have long flash. However, this depth cannot discharge all the gas out of the cavity in a short period of time during high-speed injection, resulting in product quality problems such as gas marks, burnt, etc., and the exhaust depth is slightly deeper. Flashing occurs.
排气深度到底多少合适,目前非常矛盾,导致产品质量不能兼顾,不良品高发,影响产品的交付,降低了技术竞争力。The right amount of exhaust depth is very contradictory at present, resulting in the inability to take into account product quality, high incidence of defective products, affecting product delivery, and reducing technical competitiveness.
实用新型内容Utility model content
本实用新型的目的是克服现有技术存在的不足,提供一种用于成型薄壁塑品的模具3D排气系统。The purpose of the utility model is to overcome the shortcomings of the prior art and provide a mold 3D exhaust system for forming thin-walled plastic products.
本实用新型的目的通过以下技术方案来实现:The purpose of this utility model is achieved through the following technical solutions:
用于成型薄壁塑品的模具3D排气系统,特点是:在模仁上开有多个排气口,呈前后两排分布,沿每一排气口延伸设有竖向排气道,水平设置的前纵向气道将前排竖向排气道相连通,后纵向气道将后排竖向排气道相连通,前纵向气道和后纵向气道延伸至排气斜度间隙部的侧面形成纵向排气口,前纵向气道与后纵向气道之间设有横向气道将其互通,横向气道延伸至排气斜度间隙部的侧面形成横向排气口,与横向气道连通的主排气气道与模具外部相贯通。The mold 3D exhaust system for forming thin-walled plastic products is characterized by: there are multiple exhaust ports on the mold core, which are distributed in front and rear rows, and vertical exhaust channels are provided along each exhaust port. The horizontally arranged front longitudinal air passages connect the front vertical exhaust passages, the rear longitudinal air passages connect the rear vertical exhaust passages, and the front longitudinal air passages and rear longitudinal air passages extend to the exhaust slope gap A longitudinal exhaust port is formed on the side of the front longitudinal air channel and a horizontal air channel is set between the rear longitudinal air channel to communicate with each other. The main exhaust air passage communicated with the passage communicates with the outside of the mould.
进一步地,上述的用于成型薄壁塑品的模具3D排气系统,其中,所述排气斜度间隙部的上方设有侧面排气台阶。Furthermore, in the above mold 3D exhaust system for molding thin-walled plastic products, a side exhaust step is provided above the exhaust slope gap.
进一步地,上述的用于成型薄壁塑品的模具3D排气系统,其中,所述排气口有六个,前后每排各3个。Further, the above-mentioned mold 3D exhaust system for molding thin-walled plastic products, wherein, there are six exhaust ports, three in each row at the front and rear.
进一步地,上述的用于成型薄壁塑品的模具3D排气系统,其中,所述前后两排上的排气口呈对称分布。Further, the above-mentioned 3D exhaust system for molding thin-walled plastic products, wherein the exhaust ports on the front and rear rows are symmetrically distributed.
本实用新型与现有技术相比具有显著的优点和有益效果,具体体现在以下方面:Compared with the prior art, the utility model has significant advantages and beneficial effects, which are embodied in the following aspects:
3D立体排气结构设计独特、结构新颖,使模具在注塑成型时,型腔内的气体快速及时的排出腔外;使用上述3D结构的立体排气系统后,成型填充时间和成型周期缩短了35%以上。彻底解决了排气的问题,避免因出现困气而导致产品表面出现气痕、烧焦等缺陷,产品不会出现飞边,同时排气不受限制,确保能生产出高质量满足客户要求的产品。可延长模具的使用寿命,能适用于各类模具的使用,应用广泛。The 3D three-dimensional exhaust structure is uniquely designed and novel in structure, so that the gas in the cavity can be quickly and timely discharged out of the cavity during injection molding; after using the three-dimensional exhaust system with the above-mentioned 3D structure, the molding filling time and molding cycle are shortened by 35% %above. Completely solve the problem of exhaust, avoid air marks, burnt and other defects on the surface of the product due to trapped air, the product will not appear flashing, and the exhaust is not restricted at the same time, ensuring that high-quality products that meet customer requirements can be produced product. It can prolong the service life of the mould, can be applied to the use of various moulds, and is widely used.
附图说明Description of drawings
图1:本实用新型的轴测结构示意图;Figure 1: a schematic diagram of the axonometric structure of the utility model;
图2:本实用新型的俯视示意图;Fig. 2: a top view schematic diagram of the utility model;
图3:图2的F-F剖视示意图;Fig. 3: F-F sectional schematic diagram of Fig. 2;
图4:图2的E-E剖视示意图;Figure 4: E-E sectional schematic diagram of Figure 2;
图5:气道的连接示意图。Figure 5: Schematic connection of the airway.
具体实施方式Detailed ways
为了对本实用新型的技术特征、目的和效果有更加清楚的理解,现详细说明具体实施方案。In order to have a clearer understanding of the technical features, purposes and effects of the present utility model, specific implementations are now described in detail.
如图1~5所示,用于成型薄壁塑品的模具3D排气系统,在模仁1上开有六个排气口2,前后每排各三个,呈前后两排对称分布,排气口位于顶针孔7的内侧,沿每一排气口延伸设有竖向排气道8,水平设置的前纵向气道9将前排竖向排气道8相连通,后纵向气道将后排竖向排气道8相连通,前纵向气道9和后纵向气道延伸至排气斜度间隙部5的侧面形成纵向排气口4,排气斜度间隙部5的上方设有侧面排气台阶6,前纵向气道9与后纵向气道之间设有横向气道11将其互通,横向气道11延伸至排气斜度间隙部5的侧面形成横向排气口3,纵向气道9与横向气道11交汇处形成汇集口10,与横向气道11连通的主排气气道12与模具外部相贯通,形成终端排气出口13。As shown in Figures 1 to 5, the mold 3D exhaust system used to form thin-walled plastic products has six exhaust ports 2 on the mold core 1, three in each row at the front and rear, symmetrically distributed in two rows at the front and rear, The exhaust ports are located on the inside of the thimble holes 7. Vertical exhaust channels 8 are extended along each exhaust port. The front longitudinal air channels 9 arranged horizontally connect the front vertical exhaust channels 8. The rear longitudinal air channels The passage connects the rear vertical exhaust passage 8, and the front longitudinal air passage 9 and the rear longitudinal air passage extend to the side of the exhaust slope gap part 5 to form a longitudinal exhaust port 4, and the top of the exhaust slope gap part 5 There is a side exhaust step 6, and a horizontal air channel 11 is provided between the front longitudinal air channel 9 and the rear longitudinal air channel to communicate with each other, and the lateral air channel 11 extends to the side of the exhaust slope gap 5 to form a horizontal exhaust port 3. The confluence port 10 is formed at the intersection of the longitudinal air passage 9 and the transverse air passage 11, and the main exhaust air passage 12 connected with the transverse air passage 11 is connected with the outside of the mold to form a terminal exhaust outlet 13.
注塑成型时,当塑胶树脂快速填充进入模具型腔内时,气体受到树脂的挤压需要快速的排出腔外。此时,气体通过排气口2进入竖向排气道8,六个竖向排气道8中气体竖向进入前纵向气道9和后纵向气道,进而汇聚于横向气道11中,其中一部分气体从横向排气口3和纵向排气口4排出型腔外,大部分气体会顺着横向气道11进入主排气气道12,最后,从终端排气出口13排出模具型腔外,从而确保树脂能够顺利的填充满型腔,得到高质量外观的产品。气体从排气口顺着各级排气通道,快速顺利的排出型腔。During injection molding, when the plastic resin is quickly filled into the mold cavity, the gas is squeezed by the resin and needs to be quickly discharged out of the cavity. At this time, the gas enters the vertical exhaust channel 8 through the exhaust port 2, and the gas in the six vertical exhaust channels 8 vertically enters the front longitudinal air channel 9 and the rear longitudinal air channel, and then converges in the horizontal air channel 11, Part of the gas is discharged out of the mold cavity from the horizontal exhaust port 3 and the longitudinal exhaust port 4, most of the gas will enter the main exhaust air channel 12 along the horizontal air channel 11, and finally, it will be discharged from the mold cavity through the terminal exhaust port 13 In addition, so as to ensure that the resin can fill the cavity smoothly and obtain high-quality appearance products. The gas is discharged from the cavity quickly and smoothly from the exhaust port along the exhaust channels at all levels.
使用上述3D结构的立体排气系统后,成型填充时间和成型周期缩短了35%以上。彻底解决了排气的问题,避免因出现困气而导致产品表面出现气痕、烧焦等缺陷,产品不会出现飞边,同时排气不受限制,确保能生产出高质量满足客户要求的产品。After using the three-dimensional exhaust system with the above 3D structure, the molding filling time and molding cycle are shortened by more than 35%. Completely solve the problem of exhaust, avoid air marks, burnt and other defects on the surface of the product due to trapped air, the product will not appear flashing, and the exhaust is not restricted at the same time, ensuring that high-quality products that meet customer requirements can be produced product.
综上所述,本实用新型3D立体排气结构设计独特、结构新颖,使模具在注塑成型时,型腔内的气体快速及时的排出腔外。可延长模具的使用寿命,能适用于各类模具的使用,应用广泛。To sum up, the 3D three-dimensional exhaust structure of the utility model has a unique design and a novel structure, so that the gas in the cavity can be quickly and timely discharged out of the cavity during injection molding of the mold. It can prolong the service life of the mould, can be applied to the use of various moulds, and is widely used.
需要说明的是:以上所述仅为本实用新型的优选实施方式,并非用以限定本实用新型的权利范围;同时以上的描述,对于相关技术领域的专门人士应可明了及实施,因此其它未脱离本实用新型所揭示的精神下所完成的等效改变或修饰,均应包含在申请专利范围中。It should be noted that: the above description is only a preferred embodiment of the present utility model, and is not intended to limit the scope of rights of the present utility model; at the same time, the above description should be clear and implementable for professionals in the relevant technical field, so other unspecified Equivalent changes or modifications that deviate from the spirit disclosed in the utility model shall be included in the scope of the patent application.
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| CN201721830372.2U CN207630436U (en) | 2017-12-25 | 2017-12-25 | Mold 3D exhaust systems for forming thin-walled modeling product |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107932844A (en) * | 2017-12-25 | 2018-04-20 | 苏州川鹏塑料有限公司 | Mould 3D exhaust systems for forming thin-walled modeling product |
| CN113183417A (en) * | 2021-06-03 | 2021-07-30 | 深圳市银宝山新科技股份有限公司 | Die gas circuit and die |
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2017
- 2017-12-25 CN CN201721830372.2U patent/CN207630436U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107932844A (en) * | 2017-12-25 | 2018-04-20 | 苏州川鹏塑料有限公司 | Mould 3D exhaust systems for forming thin-walled modeling product |
| CN113183417A (en) * | 2021-06-03 | 2021-07-30 | 深圳市银宝山新科技股份有限公司 | Die gas circuit and die |
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