CN207629500U - Pipe fitting and otic placode positioning tool in header - Google Patents
Pipe fitting and otic placode positioning tool in header Download PDFInfo
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- CN207629500U CN207629500U CN201721768013.9U CN201721768013U CN207629500U CN 207629500 U CN207629500 U CN 207629500U CN 201721768013 U CN201721768013 U CN 201721768013U CN 207629500 U CN207629500 U CN 207629500U
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- 238000003466 welding Methods 0.000 abstract description 7
- 230000000087 stabilizing effect Effects 0.000 description 7
- 239000003381 stabilizer Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 238000006073 displacement reaction Methods 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 241001417935 Platycephalidae Species 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型属于机械领域,具体涉及集箱上管接头和耳板定位工装。The utility model belongs to the mechanical field, in particular to a header upper pipe joint and an ear plate positioning tool.
背景技术Background technique
集箱又称联箱,其作用是汇集或者分配汽水工质,减少工质的输送连接管道,减少锅炉锅筒的开孔数,从而有利于提高锅筒的安全性能。集箱实际上就是连接有很多受热面管子的粗直径管子,它由无缝钢管加工而成,两端焊接平封头(端盖);在集箱上焊接管接头或者耳板的时候,很容易会倾斜或者发生角度偏差,导致我们焊接变形移位,影响工作质量,如果重新焊接,浪费时间,消耗成本资源。Header, also known as header, is used to collect or distribute steam and water working fluid, reduce the transmission and connection pipes of working fluid, and reduce the number of holes in the boiler drum, which is conducive to improving the safety performance of the drum. The header is actually a large-diameter pipe connected to many heating surface pipes. It is made of seamless steel pipes, and the flat heads (end covers) are welded at both ends; when welding pipe joints or ear plates on the header, it is very difficult to It is easy to tilt or angle deviation, which will cause our welding deformation and displacement, which will affect the quality of work. If we re-weld, it will waste time and consume cost resources.
实用新型内容Utility model content
本实用新型为了解决上述 问题,研制出了一种集箱上管接头和耳板定位工装,以结局上述缺陷,其采用的技术方案为:集箱上管接头和耳板定位工装,包括底座,底座上设有至少两个支撑架,主梁通过所述支撑架固定在所述底座上,所述主梁为左右开口、内部中空的的长方体形状,在所述主梁的前后两端均设有至少一个长形的的移动槽,其特征在于,还包括管接头定位装置和耳板定位装置,所述管接头定位装置和耳板定位装置均设有通孔,螺钉和螺母通过所述通孔分别将所述管接头定位装置和耳板定位装置固定在所述主梁上,所述螺钉的长度为10-20cm。In order to solve the above problems, the utility model has developed a header upper pipe joint and ear plate positioning tool to solve the above defects. The technical solution adopted is: the header upper pipe joint and ear plate positioning tool, including the base, The base is provided with at least two support frames, and the main beam is fixed on the base through the support frames. The main beam is in the shape of a cuboid with left and right openings and a hollow interior. There is at least one elongated moving slot, which is characterized in that it also includes a pipe joint positioning device and an ear plate positioning device, and the pipe joint positioning device and the lug plate positioning device are both provided with through holes, and the screws and nuts pass through the through holes. The holes respectively fix the pipe joint positioning device and the lug plate positioning device on the main beam, and the length of the screw is 10-20 cm.
优选的,所述管接头定位装置包括第一V形板和第二V形板,和方形稳定架,所述方形稳定架的一端固定在所述第二V形板上,另一端开有圆孔,所述圆孔上设有内螺纹,拧紧辊穿过所述圆孔可与所述第一V形板相接触,且拧紧辊上设有外螺纹,所述述第二V形板上设有第一通孔,螺钉和螺母可通过第一通孔使所述管接头定位装置固定在主梁上。Preferably, the pipe joint positioning device includes a first V-shaped plate, a second V-shaped plate, and a square stabilizer, one end of the square stabilizer is fixed on the second V-shaped plate, and the other end is opened with a circle The hole is provided with an internal thread, the tightening roller passes through the hole and can be in contact with the first V-shaped plate, and the tightening roller is provided with an external thread, and the second V-shaped plate A first through hole is provided, through which screws and nuts can fix the pipe joint positioning device on the main beam.
工作时,将管子放置在所述底座上,将第二V形板上的第一通孔与主梁上的移动槽相对齐,将螺钉穿过第二V形板和主梁,位置确定后,可将螺母拧紧螺钉,起到稳定的作用,将管接头放置在所述管子上,即第一V形板和第二V形板的中间,此时,刻旋转管接头定位装置上的把手,通过把手向第一V形板旋转至抵住该第一V形板,此时管接头与管子处于非常牢固的状态,也不会产生晃动,可进行管接头和管子的焊接。When working, place the pipe on the base, align the first through hole on the second V-shaped plate with the moving groove on the main beam, and pass the screw through the second V-shaped plate and the main beam. After the position is determined , the nut can be tightened to the screw to play a stable role, and the pipe joint is placed on the pipe, that is, in the middle of the first V-shaped plate and the second V-shaped plate. At this time, rotate the handle on the pipe joint positioning device , by rotating the handle to the first V-shaped plate until it is against the first V-shaped plate, the pipe joint and the pipe are in a very firm state at this time, and there will be no shaking, and the pipe joint and the pipe can be welded.
优选的,所述耳板定位装置包括两块相互垂直的固定板,分别为第一固定板和第二固定板,所述两块固定板的上下两端设有稳定板,分别为上稳定板和下稳定板,所述第一固定板上设有两个孔,所述第一固定板上的孔连接带有两个开孔的耳板,所述耳板的靠近管子的一端设为内圆弧形,所述第二固定板上设有第二通孔,螺钉和螺母可通过第二通孔使所述耳板定位装置固定在所述主梁上。Preferably, the ear plate positioning device includes two mutually perpendicular fixing plates, which are respectively the first fixing plate and the second fixing plate, and the upper and lower ends of the two fixing plates are provided with stabilizing plates, which are respectively upper stabilizing plates and the lower stabilizing plate, the first fixing plate is provided with two holes, the holes on the first fixing plate are connected to the ear plate with two openings, and the end of the ear plate close to the pipe is set as an inner Arc-shaped, the second fixing plate is provided with a second through hole, and screws and nuts can pass through the second through hole to fix the ear plate positioning device on the main beam.
工作时,耳板固定在第一固定板上,且耳板的一端设有内圆弧形,与管子的形状相应,可骑在管子上,将二固定板上设有第二通孔与主梁上的移动槽相对齐,将螺钉穿过所述第二通孔与主梁,螺母拧紧所述螺钉,稳定耳板定位装置即可稳定耳板,防止其晃动,可进行耳板与管子的焊接。When working, the ear plate is fixed on the first fixed plate, and one end of the ear plate is provided with an inner circular arc shape, corresponding to the shape of the pipe, and can ride on the pipe. The second through hole is arranged on the second fixed plate and the main The moving groove on the beam is aligned, the screw is passed through the second through hole and the main beam, and the nut is tightened to tighten the screw, the stabilizing lug plate positioning device can stabilize the lug plate and prevent it from shaking, and the lug plate and the pipe can be connected. welding.
优选的,所述拧紧辊的两端均设有把手。Preferably, both ends of the tightening roller are provided with handles.
所述把手可方便与握紧与用力,使用起来更加方便与省力。The handle can be conveniently grasped and exerted force, and it is more convenient and labor-saving to use.
优选的,所述圆孔上的内螺纹与拧紧辊上的外螺纹相对应。Preferably, the internal thread on the circular hole corresponds to the external thread on the tightening roller.
优选的,所述通孔的大小与所述螺钉的直径均大小相应。Preferably, the size of the through hole corresponds to the diameter of the screw.
优选的,每个所述通孔的直径与所述主梁上的长形的移动槽的宽度大小一致。Preferably, the diameter of each through hole is consistent with the width of the elongated moving slot on the main beam.
优选的,所述管接头定位装置的第二V形板设有第一凸板和耳板定位装置的上稳定板上均设有第二凸板。Preferably, the second V-shaped plate of the pipe joint positioning device is provided with a first convex plate and the upper stable plate of the ear plate positioning device is provided with a second convex plate.
所述第一凸板和第二凸板的设置,可使得第一凸板和第二凸板放置在所述主梁的上端,可起到稳固的作用,也便于管接头定位装置和耳板定位装置在移动槽的范围内移动。The setting of the first convex plate and the second convex plate can make the first convex plate and the second convex plate be placed on the upper end of the main beam, which can play a stable role, and also facilitate the positioning of the pipe joint positioning device and the lug plate. The positioning device moves within the range of the moving slot.
工作时,将管子放置在所述底座上,将第二V形板上的第一通孔与主梁上的移动槽相对齐,将螺钉穿过第二V形板和主梁,位置确定后,可将螺母拧紧螺钉,起到稳定的作用,将管接头放置在所述管子上,即第一V形板和第二V形板的中间,此时,刻旋转管接头定位装置上的把手,通过把手向第一V形板旋转至抵住该第一V形板,此时管接头与管子处于非常牢固的状态,也不会产生晃动,可进行管接头和管子的焊接管接头定位装置设有把手可方便与握紧与用力,使用起来更加方便与省力;耳板固定在第一固定板上,且耳板的一端设有内圆弧形,与管子的形状相应,可骑在管子上,将二固定板上设有第二通孔与主梁上的移动槽相对齐,将螺钉穿过所述第二通孔与主梁,螺母拧紧所述螺钉,稳定耳板定位装置即可稳定耳板,防止其晃动,可进行耳板与管子的焊接,所述第一凸板和第二凸板的设置,可使得第一凸板和第二凸板放置在所述主梁的上端,可起到稳固的作用,也便于管接头定位装置和耳板定位装置在移动槽的范围内移动。When working, place the pipe on the base, align the first through hole on the second V-shaped plate with the moving groove on the main beam, and pass the screw through the second V-shaped plate and the main beam. After the position is determined , the nut can be tightened to the screw to play a stable role, and the pipe joint is placed on the pipe, that is, in the middle of the first V-shaped plate and the second V-shaped plate. At this time, rotate the handle on the pipe joint positioning device , by rotating the handle to the first V-shaped plate until it touches the first V-shaped plate, the pipe joint and the pipe are in a very firm state at this time, and there will be no shaking, and the pipe joint and pipe can be welded. The pipe joint positioning device There is a handle for easy grip and force, which is more convenient and labor-saving to use; the ear plate is fixed on the first fixed plate, and one end of the ear plate is provided with an inner arc shape, corresponding to the shape of the pipe, and can ride on the pipe First, align the second through hole on the two fixing plates with the moving groove on the main beam, pass the screw through the second through hole and the main beam, and tighten the screw with a nut to stabilize the ear plate positioning device. Stabilize the lug plate to prevent it from sloshing, and the welding between the lug plate and the pipe can be carried out. The setting of the first convex plate and the second convex plate can make the first convex plate and the second convex plate be placed on the upper end of the main beam , can play a stable role, and is also convenient for the pipe joint positioning device and ear plate positioning device to move within the range of the moving groove.
本实用新型所述的集箱上管接头和耳板定位工装,其有益效果为:结构简单,使用方便,通过工装能有效控制管接头及耳板的焊接变形移位,提高垂直度,减少尺寸误差,节省时间与资源成本。The beneficial effects of the utility model for positioning the pipe joints and ear plates on the header are: simple structure, easy to use, the welding deformation and displacement of the pipe joints and ear plates can be effectively controlled by the tooling, the verticality can be improved, and the size can be reduced errors, saving time and resource costs.
附图说明Description of drawings
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型的管接头定位装置的结构示意图;Fig. 2 is a structural schematic diagram of the pipe joint positioning device of the present invention;
图3为管接头定位装置工作状态下的结构示意图;Fig. 3 is a structural schematic diagram of the pipe joint positioning device in working state;
图4为耳板定位装置工作状态的结构示意图;Fig. 4 is a structural schematic diagram of the working state of the ear plate positioning device;
图5耳板的放大图;Figure 5 is an enlarged view of the lug plate;
图6为螺钉螺母的放大图;Figure 6 is an enlarged view of the screw nut;
其中,1-底座,2-支撑架,3-主梁,31-移动槽,4-管子,51-第一V形板,52-第二V形板,521-第一通孔,522-第一凸板,53-方形稳定架,54-圆孔,55-拧紧辊,56-把手,61-第一固定板,62-第二固定板,621-第二通孔,63-上稳定板,631-第二凸板,64-耳板,65-下稳定板,611-孔,641-开孔,7-螺钉,8-螺母。Among them, 1-base, 2-support frame, 3-main beam, 31-moving slot, 4-pipe, 51-first V-shaped plate, 52-second V-shaped plate, 521-first through hole, 522- The first convex plate, 53-square stabilizer, 54-round hole, 55-tightening roller, 56-handle, 61-first fixed plate, 62-second fixed plate, 621-second through hole, 63-upper stable Plate, 631-second convex plate, 64-ear plate, 65-lower stable plate, 611-hole, 641-opening hole, 7-screw, 8-nut.
具体实施方式Detailed ways
如图1-6所示,集箱上管接头和耳板定位工装,包括底座1,底座上设有至少两个支撑架2,主梁3通过所述支撑架2固定在所述底座1上,所述主梁3为左右开口、内部中空的长方体形状,在所述主梁3的前后两端均设有至少一个长形的移动槽31,还包括管接头定位装置和耳板定位装置,所述管接头定位装置和耳板定位装置均设有圆形通孔,螺钉7和螺母8通过所述通孔分别将所述管接头定位装置和耳板定位装置固定在所述主梁3上,每个所述通孔的直径与所述主梁3上的长形的移动槽31的宽度大小一致。每个所述通孔的大小与所述螺钉7的直径均大小一致,所述螺钉7的长度为10-20cm;所述管接头定位装置包括第一V形板51和第二V形板52,和方形稳定架53,所述方形稳定架53的一端固定在所述第二V形板52上,另一端开有圆孔54,所述圆孔54上设有内螺纹,拧紧辊55穿过所述圆孔54可与所述第一V形板51相接触,且拧紧辊55上设有外螺纹,所述圆孔54上的内螺纹与拧紧辊55上的外螺纹相对应,所述拧紧辊55的两端均设有把手56,所述述第二V形板52上设有第一通孔521,螺钉7和螺母8可通过第一通孔521使所述管接头定位装置固定在主梁上;所述耳板定位装置包括两块相互垂直的固定板,分别为第一固定板61和第二固定板62,所述两块固定板的上下两端设有稳定板,分别为上稳定板63和下稳定板65,所述第一固定板上设有两个孔611,所述第一固定板61上的孔611连接带有两个开孔641的耳板64,所述耳板64的靠近管子的一端设为内圆弧形,所述第二固定板62上设有第二通孔621,螺钉7和螺母8可通过第二通孔621使所述耳板定位装置固定在所述主梁3上,所述管接头定位装置的第二V形板52设有第一凸板522和耳板定位装置的上稳定板63上设有第二凸板631。As shown in Figure 1-6, the header upper pipe joint and lug plate positioning tool includes a base 1 on which at least two support frames 2 are arranged, and the main beam 3 is fixed on the base 1 through the support frames 2 , the main beam 3 is a cuboid shape with left and right openings and a hollow interior, at least one elongated moving groove 31 is provided at the front and rear ends of the main beam 3, and also includes a pipe joint positioning device and an ear plate positioning device, Both the pipe joint positioning device and the lug plate positioning device are provided with circular through holes, and the screws 7 and nuts 8 respectively fix the pipe joint positioning device and the lug plate positioning device on the main beam 3 through the through holes , the diameter of each through hole is consistent with the width of the elongated moving groove 31 on the main beam 3 . The size of each through hole is consistent with the diameter of the screw 7, and the length of the screw 7 is 10-20 cm; the pipe joint positioning device includes a first V-shaped plate 51 and a second V-shaped plate 52 , and a square stabilizer 53, one end of the square stabilizer 53 is fixed on the second V-shaped plate 52, the other end has a circular hole 54, the circular hole 54 is provided with internal threads, and the tightening roller 55 wears The circular hole 54 can be in contact with the first V-shaped plate 51, and the tightening roller 55 is provided with external threads, and the internal threads on the circular hole 54 correspond to the external threads on the tightening roller 55, so Both ends of the tightening roller 55 are provided with handles 56, and the second V-shaped plate 52 is provided with a first through hole 521, and the screw 7 and the nut 8 can pass through the first through hole 521 to make the pipe joint positioning device fixed on the main beam; the ear plate positioning device includes two mutually perpendicular fixed plates, respectively the first fixed plate 61 and the second fixed plate 62, and the upper and lower ends of the two fixed plates are provided with stabilizing plates, They are an upper stabilizing plate 63 and a lower stabilizing plate 65 respectively. Two holes 611 are arranged on the first fixing plate, and the holes 611 on the first fixing plate 61 are connected to the lug plate 64 with two openings 641. One end near the pipe of the ear plate 64 is set as an inner arc, and the second fixing plate 62 is provided with a second through hole 621, and the screw 7 and the nut 8 can pass through the second through hole 621 to make the ear plate The positioning device is fixed on the main beam 3 , the second V-shaped plate 52 of the pipe joint positioning device is provided with a first convex plate 522 and the upper stable plate 63 of the ear plate positioning device is provided with a second convex plate 631 .
工作时,将管子放置在所述底座上,将第二V形板上的第一通孔与主梁上的移动槽相对齐,将螺钉穿过第二V形板和主梁,位置确定后,可将螺母拧紧螺钉,起到稳定的作用,将管接头放置在所述管子上,即第一V形板和第二V形板的中间,此时,刻旋转管接头定位装置上的把手,通过把手向第一V形板旋转至抵住该第一V形板,此时管接头与管子处于非常牢固的状态,也不会产生晃动,可进行管接头和管子的焊接管接头定位装置设有把手可方便与握紧与用力,使用起来更加方便与省力;耳板固定在第一固定板上,且耳板的一端设有内圆弧形,与管子的形状相应,可骑在管子上,将二固定板上设有第二通孔与主梁上的移动槽相对齐,将螺钉穿过所述第二通孔与主梁,螺母拧紧所述螺钉,稳定耳板定位装置即可稳定耳板,防止其晃动,可进行耳板与管子的焊接,所述第一凸板和第二凸板的设置,可使得第一凸板和第二凸板放置在所述主梁的上端,可起到稳固的作用,也便于管接头定位装置和耳板定位装置在移动槽的范围内移动。When working, place the pipe on the base, align the first through hole on the second V-shaped plate with the moving groove on the main beam, and pass the screw through the second V-shaped plate and the main beam. After the position is determined , the nut can be tightened to the screw to play a stable role, and the pipe joint is placed on the pipe, that is, in the middle of the first V-shaped plate and the second V-shaped plate. At this time, rotate the handle on the pipe joint positioning device , by rotating the handle to the first V-shaped plate until it touches the first V-shaped plate, the pipe joint and the pipe are in a very firm state at this time, and there will be no shaking, and the pipe joint and pipe can be welded. The pipe joint positioning device There is a handle for easy grip and force, which is more convenient and labor-saving to use; the ear plate is fixed on the first fixed plate, and one end of the ear plate is provided with an inner arc shape, corresponding to the shape of the pipe, and can ride on the pipe First, align the second through hole on the two fixing plates with the moving groove on the main beam, pass the screw through the second through hole and the main beam, and tighten the screw with a nut to stabilize the ear plate positioning device. Stabilize the lug plate to prevent it from sloshing, and the welding between the lug plate and the pipe can be carried out. The setting of the first convex plate and the second convex plate can make the first convex plate and the second convex plate be placed on the upper end of the main beam , can play a stable role, and is also convenient for the pipe joint positioning device and ear plate positioning device to move within the range of the moving groove.
以上所述仅为本实用新型的优选方案,并非作为对本实用新型的进一步限定,凡是利用本实用新型说明书及附图内容所作的各种等效变化均在本实用新型的保护范围之内。The above is only the preferred solution of the utility model, not as a further limitation of the utility model, and all equivalent changes made by using the specification and drawings of the utility model are within the protection scope of the utility model.
Claims (8)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721768013.9U CN207629500U (en) | 2017-12-18 | 2017-12-18 | Pipe fitting and otic placode positioning tool in header |
Applications Claiming Priority (1)
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| CN201721768013.9U CN207629500U (en) | 2017-12-18 | 2017-12-18 | Pipe fitting and otic placode positioning tool in header |
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| CN207629500U true CN207629500U (en) | 2018-07-20 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111185685A (en) * | 2020-01-09 | 2020-05-22 | 上海锅炉厂有限公司 | Header deflection control device and control method |
| CN113664443A (en) * | 2021-08-27 | 2021-11-19 | 浙江澳冠智能装备有限公司 | Bottom plate welding exchange workbench suitable for intelligent flexible welding robot |
-
2017
- 2017-12-18 CN CN201721768013.9U patent/CN207629500U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111185685A (en) * | 2020-01-09 | 2020-05-22 | 上海锅炉厂有限公司 | Header deflection control device and control method |
| CN111185685B (en) * | 2020-01-09 | 2024-05-17 | 上海锅炉厂有限公司 | Header deflection control device and control method |
| CN113664443A (en) * | 2021-08-27 | 2021-11-19 | 浙江澳冠智能装备有限公司 | Bottom plate welding exchange workbench suitable for intelligent flexible welding robot |
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| GR01 | Patent grant | ||
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Granted publication date: 20180720 |