CN207629488U - A kind of welding fixture of carrying roller crossbeam - Google Patents

A kind of welding fixture of carrying roller crossbeam Download PDF

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Publication number
CN207629488U
CN207629488U CN201721571233.2U CN201721571233U CN207629488U CN 207629488 U CN207629488 U CN 207629488U CN 201721571233 U CN201721571233 U CN 201721571233U CN 207629488 U CN207629488 U CN 207629488U
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China
Prior art keywords
carrying roller
welding fixture
workbench
elbow folder
roller crossbeam
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Expired - Fee Related
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CN201721571233.2U
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Chinese (zh)
Inventor
黄福建
安宗权
陈忠厚
王陈
许德章
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Anhui Polytechnic University
Wuhu Anpu Robot Industry Technology Research Institute Co Ltd
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Anhui Polytechnic University
Wuhu Anpu Robot Industry Technology Research Institute Co Ltd
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Abstract

The utility model is related to field of fixtures, the welding fixture of specifically a kind of carrying roller crossbeam, including workbench, the guide rail of setting on the table, the clamping device for clamping workpiece is provided on the workbench, the lower end of the clamping device is provided with the fixing device coordinated with clamping device, it is provided with the rotating device for switching welding surface convenient for turning of work piece in the fixing device, right side band steel and left side band steel are fixed on the table using positioning pin, ensure not shift when welding;Workpiece clamping is coordinated using clamping device and is welded, ensures machining accuracy;Automatic rotation is done using cylinder, reduces dimensional discrepancy caused by manual adjustment position;By automatic welding and fixed position, personnel's input is reduced, working efficiency is improved.

Description

一种托辊横梁的焊接夹具A Welding Fixture for a Roller Beam

技术领域technical field

本实用新型涉及夹具领域,具体是一种托辊横梁的焊接夹具。The utility model relates to the field of fixtures, in particular to a welding fixture for a roller beam.

背景技术Background technique

焊接夹具就是将焊件准确定位和可靠夹紧,便于焊件进行装配和焊接,保证焊件结构精度要求的工艺装备。The welding fixture is the process equipment that accurately positions and reliably clamps the weldment, facilitates the assembly and welding of the weldment, and ensures the structural accuracy of the weldment.

在现代焊接生产中使用与产品结构相适应的焊接夹具,对提高产品质量,减轻工人的劳动强度,加速焊接生产实现机械化、自动化方面起着非常重要的作用,在托辊横梁焊接时,以往一般操作者通过简单的自制定位板或者手工定位,这样在焊接时无法保证焊缝的质量,而且手工操作安全性低,效率低,劳动强度大,同时人工定位容易出现误差,从而导致废品率高,基于此,本实用新型提出了一种托辊横梁的焊接夹具。The use of welding fixtures adapted to the product structure in modern welding production plays a very important role in improving product quality, reducing the labor intensity of workers, and accelerating the mechanization and automation of welding production. The operator uses a simple self-made positioning board or manual positioning, so that the quality of the weld cannot be guaranteed during welding, and the manual operation is low in safety, low in efficiency, and labor-intensive. At the same time, manual positioning is prone to errors, resulting in a high scrap rate. Based on this, the utility model proposes a welding fixture for an idler beam.

发明内容Contents of the invention

为了解决上述问题,本实用新型提出一种托辊横梁的焊接夹具。In order to solve the above-mentioned problems, the utility model proposes a welding fixture for an idler beam.

一种托辊横梁的焊接夹具,包括工作台、设置在工作台上的导轨,所述的工作台上设置有用于夹紧工件的夹紧装置,所述的夹紧装置的下端设置有与夹紧装置配合的固定装置,所述的固定装置上设置有便于转动工件切换焊接面的旋转装置。A welding fixture for an idler beam, comprising a workbench and a guide rail arranged on the workbench, the workbench is provided with a clamping device for clamping a workpiece, and the lower end of the clamping device is provided with a The fixing device matched with the tightening device, and the fixing device is provided with a rotating device that is convenient for rotating the workpiece to switch the welding surface.

所述的夹紧装置包括设置在工作台上的可调支架、设置在可调支架上的中间肘夹台,所述的中间肘夹台上设置有中间肘夹,所述的中间肘夹台的两端均设置有横向定位杆,所述的横向定位杆的一端设置有左支架机构,所述的横向定位杆的另一端设置有右支架机构。The clamping device includes an adjustable bracket arranged on the workbench, an intermediate toggle clamp set on the adjustable bracket, an intermediate toggle clamp is arranged on the intermediate toggle clamp platform, and the intermediate toggle clamp platform Both ends of the horizontal positioning rod are provided with a lateral positioning rod, one end of the lateral positioning rod is provided with a left bracket mechanism, and the other end of the lateral positioning rod is provided with a right bracket mechanism.

所述的左支架机构包括与横向定位杆连接的左侧斜定位杆、与左侧斜定位杆配合的左侧肘夹支架,所述的左侧肘夹支架上设置有左侧肘,所述的左侧斜定位杆的两端分别配合左侧中支柱和左侧边支柱。The left bracket mechanism includes a left oblique positioning rod connected to the lateral positioning rod, and a left elbow clamp bracket matched with the left oblique positioning rod. The left elbow clamp bracket is provided with a left elbow. The two ends of the oblique positioning rod on the left side cooperate with the left middle pillar and the left side pillar respectively.

所述的右支架机构包括与横向定位杆连接的右侧斜定位杆、与右侧斜定位杆配合的右侧肘夹支架,所述的右侧肘夹支架上设置有右侧肘夹,所述的右侧斜定位杆的两端分别配合右侧中支柱和右侧边支柱。The right bracket mechanism includes a right side inclined positioning rod connected with the lateral positioning rod, and a right elbow clamp bracket matched with the right side inclined positioning rod. The right elbow clamp bracket is provided with a right elbow clamp, so The two ends of the oblique positioning rod on the right side are respectively matched with the right side middle pillar and the right side side pillar.

所述的左侧中支柱、左侧边支柱、右侧中支柱、右侧边支柱的下端均为与角钢上的V形尺寸一致且相互配合的V形。The lower ends of the left middle pillar, the left side pillar, the right middle pillar and the right side pillar are all V-shaped with the same dimensions as the V-shaped on the angle steel and cooperating with each other.

所述的固定装置包括左固定机构和右固定机构,所述的左固定机构和右固定机构与工作台之间均设置有轴承座。The fixing device includes a left fixing mechanism and a right fixing mechanism, and bearing seats are arranged between the left fixing mechanism, the right fixing mechanism and the worktable.

所述的左固定机构为设置在轴承座下端的左侧承载台。The left fixing mechanism is a left bearing platform arranged at the lower end of the bearing seat.

所述的右固定机构为设置在轴承座下端设置的右侧承载台。The right fixing mechanism is a right bearing platform arranged at the lower end of the bearing seat.

所述的旋转装置包括气缸安装支架、安装在气缸安装支架上的气缸、与气缸连接的联轴器。The rotating device includes a cylinder mounting bracket, a cylinder installed on the cylinder mounting bracket, and a shaft coupling connected with the cylinder.

本实用新型的有益效果是:利用定位销将右侧扁钢和左侧扁钢固定在工作台上,保证焊接时不发生偏移;利用夹紧装置将工件夹紧配合焊接,保证加工精度;使用气缸做自动旋转,减少手工调节位置导致的尺寸偏差;通过自动焊接及固定位置,减少人员投入,提高工作效率。The beneficial effects of the utility model are: use positioning pins to fix the right flat steel and left flat steel on the workbench to ensure that no deviation occurs during welding; use the clamping device to clamp and weld the workpiece to ensure processing accuracy; Use the cylinder for automatic rotation to reduce the dimensional deviation caused by manual position adjustment; through automatic welding and fixed position, reduce personnel input and improve work efficiency.

附图说明Description of drawings

下面结合附图和实施例对本实用新型进一步说明。Below in conjunction with accompanying drawing and embodiment the utility model is further described.

图1为本实用新型的主视结构示意图;Fig. 1 is the main view structure schematic diagram of the utility model;

图2为本实用新型的边支柱结构示意图;Fig. 2 is the schematic diagram of side pillar structure of the utility model;

图3为本实用新型的中支柱结构示意图;Fig. 3 is a schematic diagram of the structure of the middle pillar of the utility model;

图4为本实用新型的扁钢结构示意图;Fig. 4 is the flat steel structure schematic diagram of the present utility model;

图5为本实用新型的角钢结构示意图;Fig. 5 is the angle steel structure schematic diagram of the present utility model;

图6为本实用新型的焊接工件的结构示意图;Fig. 6 is the structural representation of the welding workpiece of the present utility model;

图7为本实用新型的斜定位杆结构示意图;Fig. 7 is a structural schematic diagram of the inclined positioning rod of the present invention;

图8为本实用新型的横向定位杆结构示意图;Fig. 8 is a structural schematic diagram of the lateral positioning rod of the present invention;

图9为本实用新型的定位销底板结构示意图;Fig. 9 is a structural schematic diagram of the positioning pin base plate of the present invention;

图10为本实用新型的图1的I局部放大图;Fig. 10 is a partial enlarged view of I of Fig. 1 of the utility model;

图11为本实用新型的图1的II局部放大图。Fig. 11 is a partially enlarged view of II of Fig. 1 of the present invention.

具体实施方式Detailed ways

为了使本实用新型实现的技术手段、创作特征、达成目的与功效易于明白了解,下面对本实用新型进一步阐述。In order to make the technical means realized by the utility model, creation feature, purpose and effect easy to be understood, the utility model is further elaborated below.

如图1至图11所示,一种托辊横梁的焊接夹具,包括工作台21、设置在工作台21上的导轨23,所述的工作台21上设置有用于夹紧工件的夹紧装置,所述的夹紧装置的下端设置有与夹紧装置配合的固定装置,所述的固定装置上设置有便于转动工件切换焊接面的旋转装置。As shown in Figures 1 to 11, a welding fixture for roller beams includes a workbench 21 and a guide rail 23 arranged on the workbench 21, and the workbench 21 is provided with a clamping device for clamping the workpiece , the lower end of the clamping device is provided with a fixing device that cooperates with the clamping device, and the fixing device is provided with a rotating device that is convenient for rotating the workpiece to switch the welding surface.

所述的夹紧装置设置在工作台21中间,用于将工件夹紧;所述的固定装置设置在工作台21两端,用于将工件位置固定;所述的旋转装置与工作台21配合,使得不使用工作人员即可将焊接的位置进行旋转调整。The clamping device is arranged in the middle of the workbench 21 for clamping the workpiece; the fixing device is arranged at both ends of the workbench 21 for fixing the position of the workpiece; the rotating device cooperates with the workbench 21 , so that the welding position can be rotated and adjusted without using the staff.

所述的夹紧装置包括设置在工作台21上的可调支架20、设置在可调支架20上的中间肘夹台10,所述的中间肘夹台10上设置有中间肘夹9,所述的中间肘夹台10的两端均设置有横向定位杆19,所述的横向定位杆19的一端设置有左支架机构,所述的横向定位杆19的另一端设置有右支架机构。Described clamping device comprises the adjustable support 20 that is arranged on the workbench 21, is arranged on the intermediate toggle clamping platform 10 on adjustable support 20, and described intermediate toggle clamping platform 10 is provided with intermediate toggle clamping 9, so The two ends of the intermediate toggle table 10 are provided with a lateral positioning rod 19, one end of the lateral positioning rod 19 is provided with a left bracket mechanism, and the other end of the lateral positioning rod 19 is provided with a right bracket mechanism.

所述的左支架机构包括与横向定位杆19连接的左侧斜定位杆17、与左侧斜定位杆17配合的左侧肘夹支架14,所述的左侧肘夹支架14上设置有左侧肘夹11,所述的左侧斜定位杆17的两端分别配合左侧中支柱18和左侧边支柱15。Described left bracket mechanism comprises the left side oblique positioning rod 17 that is connected with lateral positioning rod 19, the left side elbow clamp bracket 14 that cooperates with left side oblique positioning rod 17, described left side elbow clamp bracket 14 is provided with left Side elbow clamp 11, the two ends of described left side oblique positioning rod 17 cooperate with left side middle pillar 18 and left side side pillar 15 respectively.

所述的左侧中支柱18和左侧边支柱15通过左侧肘夹11与左侧斜定位杆17定位夹紧。The left middle pillar 18 and the left side pillar 15 are positioned and clamped by the left elbow clamp 11 and the left oblique positioning rod 17 .

所述的右支架机构包括与横向定位杆19连接的右侧斜定位杆7、与右侧斜定位杆7配合的右侧肘夹支架4,所述的右侧肘夹支架4上设置有右侧肘夹5,所述的右侧斜定位杆7的两端分别配合右侧中支柱8和右侧边支柱6。Described right bracket mechanism comprises the oblique positioning rod 7 on the right side that is connected with lateral positioning rod 19, the right side elbow clamp bracket 4 that cooperates with oblique positioning rod 7 on the right side, described right side elbow clamp bracket 4 is provided with right side Side elbow clip 5, and the two ends of described right side oblique positioning bar 7 cooperate with right side middle pillar 8 and right side side pillar 6 respectively.

所述的右侧中支柱8和右侧边支柱6通过右侧斜定位杆7和右侧肘夹5定位夹紧。The right middle pillar 8 and the right side pillar 6 are positioned and clamped by the right inclined positioning rod 7 and the right elbow clamp 5 .

所述的左侧中支柱18、左侧边支柱15、右侧中支柱8、右侧边支柱6的下端均为与角钢22上的V形尺寸一致且相互配合的V形。The lower ends of the left middle pillar 18, the left side pillar 15, the right middle pillar 8, and the right side pillar 6 are V-shaped that are consistent with the V-shaped dimensions on the angle steel 22 and cooperate with each other.

所述的右侧扁钢24、左侧扁钢16均为同种扁钢。Described right side flat steel 24, left side flat steel 16 are all same kind of flat steel.

所述的右侧扁钢24和左侧扁钢16通过定位销及其定位销底板放置在工作台21。The right side flat steel 24 and the left side flat steel 16 are placed on the workbench 21 through the positioning pin and the positioning pin bottom plate thereof.

所述的工作台21上设置有凹槽,相对应形成凸台,所述的角钢22通过凸台进行轴向定位。The workbench 21 is provided with a groove, correspondingly forming a boss, and the angle steel 22 is axially positioned through the boss.

所述的固定装置包括左固定机构和右固定机构,所述的左固定机构和右固定机构与工作台21之间均设置有轴承座12。The fixing device includes a left fixing mechanism and a right fixing mechanism, and a bearing seat 12 is arranged between the left fixing mechanism, the right fixing mechanism and the worktable 21 .

所述的左固定机构为设置在轴承座12下端的左侧承载台13。The left fixing mechanism is a left bearing platform 13 arranged at the lower end of the bearing seat 12 .

所述的右固定机构为设置在轴承座12下端设置的右侧承载台25。The right fixing mechanism is a right bearing platform 25 arranged at the lower end of the bearing seat 12 .

所述的旋转装置包括气缸安装支架2、安装在气缸安装支架2上的气缸1、与气缸1连接的联轴器3。The rotating device includes a cylinder mounting bracket 2 , a cylinder 1 installed on the cylinder mounting bracket 2 , and a shaft coupling 3 connected with the cylinder 1 .

所述的左侧中支柱18与右侧中支柱8均为同种中支柱。The left middle pillar 18 and the right middle pillar 8 are all the same kind of middle pillar.

所述的左侧边支柱15与右侧边支柱6均为同种边支柱。The left side support 15 and the right side support 6 are all the same kind of support.

本实用新型的使用方法:将右侧扁钢24和左侧扁钢16放置在工作台21上,用2个定位销分别将其定位;将角钢23放置在右侧扁钢24和左侧扁钢16上方,用工作台21上的两侧凸台进行轴向定位;右侧中支柱8、左侧中支柱18放置在角钢22上,在工作台上安装可调支架20,调整到适合高度,再安装中间肘夹台10和肘夹9,将横向定位杆19安装在中间肘夹台10上的槽内,用中间肘夹9给横向定位杆19施加垂直力;然后将角钢22两侧放置右侧边支柱6和左侧边支柱15,分别将左侧斜定位杆17、右侧斜定位杆7与相应的孔槽配合,两侧用左侧肘夹11和右侧肘夹5定位夹紧,最后焊接即可。The use method of the present utility model: place the flat steel 24 on the right side and the flat steel 16 on the left side on the workbench 21, and position them respectively with two positioning pins; place the angle steel 23 on the flat steel 24 on the right side and the flat steel bar on the left On the top of the steel 16, use the bosses on both sides of the workbench 21 for axial positioning; the right middle pillar 8 and the left middle pillar 18 are placed on the angle steel 22, and the adjustable bracket 20 is installed on the workbench to adjust to a suitable height , then install the middle toggle clamp 10 and the toggle clamp 9, install the transverse positioning rod 19 in the groove on the middle toggle clamp 10, apply vertical force to the lateral positioning rod 19 with the middle toggle clamp 9; then place the angle steel 22 on both sides Place the right side pillar 6 and the left side pillar 15, respectively match the left inclined positioning rod 17 and the right inclined positioning rod 7 with the corresponding holes, and use the left elbow clamp 11 and right elbow clamp 5 to position on both sides Clamp and finally weld.

以上显示和描述了本实用新型的基本原理、主要特征和本实用新型的优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是本实用新型的原理,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。本实用新型要求保护范围由所附的权利要求书及其等效物界定。The basic principles, main features and advantages of the present utility model have been shown and described above. Those skilled in the industry should understand that the utility model is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions are only the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model There will also be various changes and improvements, and these changes and improvements all fall within the scope of the claimed utility model. The scope of protection required by the utility model is defined by the appended claims and their equivalents.

Claims (9)

1. a kind of welding fixture of carrying roller crossbeam includes the guide rail (23) of workbench (21), setting on workbench (21), special Sign is:The clamping device for clamping workpiece is provided on the workbench (21), the lower end of the clamping device is set It is equipped with the fixing device coordinated with clamping device, the rotation for switching welding surface convenient for turning of work piece is provided in the fixing device Rotary device.
2. a kind of welding fixture of carrying roller crossbeam according to claim 1, it is characterised in that:The clamping device includes The adjustable support (20) being arranged on workbench (21), the intermediate elbow folder platform (10) being arranged on adjustable support (20), it is described Intermediate elbow folder (9) is provided on intermediate elbow folder platform (10), the both ends of intermediate elbow folder platform (10) are both provided with located lateral Bar (19), one end of the located lateral bar (19) are provided with left socle mechanism, the located lateral bar (19) it is another End is provided with right support mechanism.
3. a kind of welding fixture of carrying roller crossbeam according to claim 2, it is characterised in that:The left socle mechanism packet Include the oblique locating rod in left side (17) being connect with located lateral bar (19), the left side elbow folder holder with the oblique locating rod in left side (17) cooperation (14), left side elbow folder (11), the both ends of the oblique locating rod in the left side (17) are provided on the left side elbow folder holder (14) It is respectively cooperating with left side B-C post (18) and left side quarter line pillaring (15).
4. a kind of welding fixture of carrying roller crossbeam according to claim 3, it is characterised in that:The right support mechanism packet Include the oblique locating rod in right side (7) being connect with located lateral bar (19), the right side elbow folder holder with the oblique locating rod in right side (7) cooperation (4), right side elbow folder (5), the both ends difference of the oblique locating rod in the right side (7) are provided on the right side elbow folder holder (4) Cooperation right side B-C post (8) and right side quarter line pillaring (6).
5. a kind of welding fixture of carrying roller crossbeam according to claim 4, it is characterised in that:The left side B-C post (18), left side quarter line pillaring (15), right side B-C post (8), right side quarter line pillaring (6) lower end be with angle steel (22) on V-arrangement ruler Very little consistent and mutually matched V-arrangement.
6. a kind of welding fixture of carrying roller crossbeam according to claim 1, it is characterised in that:The fixing device includes Left fixed mechanism and right fixed mechanism are both provided with axis between the left fixed mechanism and right fixed mechanism and workbench (21) Bearing (12).
7. a kind of welding fixture of carrying roller crossbeam according to claim 6, it is characterised in that:The left fixed mechanism is Left side plummer (13) in bearing block (12) lower end is set.
8. a kind of welding fixture of carrying roller crossbeam according to claim 6, it is characterised in that:The right fixed mechanism is The right side plummer (25) being arranged in bearing block (12) lower end is set.
9. a kind of welding fixture of carrying roller crossbeam according to claim 1, it is characterised in that:The rotating device includes Cylinder mount bracket (2), the cylinder (1) being mounted on Cylinder mount bracket (2), the shaft coupling (3) being connect with cylinder (1).
CN201721571233.2U 2017-11-22 2017-11-22 A kind of welding fixture of carrying roller crossbeam Expired - Fee Related CN207629488U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107717312A (en) * 2017-11-22 2018-02-23 芜湖安普机器人产业技术研究院有限公司 A kind of weld jig of carrying roller crossbeam
CN109434336A (en) * 2018-12-19 2019-03-08 浙江大学自贡创新中心 A kind of robot automation's welding carrying roller crossbeam work station
CN113909775A (en) * 2021-10-27 2022-01-11 安徽百特机电工程有限公司 Groove type roller frame tailor-welding tool
CN115319232A (en) * 2022-08-12 2022-11-11 广亚铝业有限公司 Seamless welding machine for doors and windows

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107717312A (en) * 2017-11-22 2018-02-23 芜湖安普机器人产业技术研究院有限公司 A kind of weld jig of carrying roller crossbeam
CN109434336A (en) * 2018-12-19 2019-03-08 浙江大学自贡创新中心 A kind of robot automation's welding carrying roller crossbeam work station
CN109434336B (en) * 2018-12-19 2024-03-29 浙江大学自贡创新中心 Robot automatic welding carrier roller beam workstation
CN113909775A (en) * 2021-10-27 2022-01-11 安徽百特机电工程有限公司 Groove type roller frame tailor-welding tool
CN115319232A (en) * 2022-08-12 2022-11-11 广亚铝业有限公司 Seamless welding machine for doors and windows

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