CN207616861U - A kind of drying system for eliminating ceramic tile blank alligatoring - Google Patents
A kind of drying system for eliminating ceramic tile blank alligatoring Download PDFInfo
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Abstract
本实用新型公开了一种用于消除瓷砖坯体表面裂痕的干燥系统,包括高温窑炉和坯体干燥窑炉,所述的坯体干燥窑炉的入口设有输送滚辊组,所述的高温窑炉的高温段的顶部设有第一尾气排放管,所述的高温窑炉的冷却段的顶部设有第二尾气排放管,所述的坯体干燥窑炉的前段上设有多根第一进气管,所述的第一进气管和第一尾气排放管通过连接总管连接,所述的连接总管内设有喷水加湿装置;所述的坯体干燥窑炉的后端设有多根第二进气管,所述的第二进气管与第二尾气排放管连通。本实用新型的目的是提供一种能够有效避免瓷砖坯体在干燥过程破裂问题出现的用于消除瓷砖坯体表面裂痕的干燥系统。
The utility model discloses a drying system for eliminating cracks on the surface of a ceramic tile body, which comprises a high-temperature kiln and a body drying kiln. The entrance of the body drying kiln is provided with a conveying roller group. The top of the high-temperature section of the high-temperature kiln is provided with a first exhaust gas discharge pipe, the top of the cooling section of the high-temperature kiln is provided with a second exhaust gas discharge pipe, and the front section of the green body drying kiln is provided with a plurality of The first air intake pipe, the first air intake pipe and the first exhaust gas discharge pipe are connected through a connecting main pipe, and a water spray humidifying device is arranged in the connecting main pipe; the rear end of the green body drying kiln is provided with multiple A second air intake pipe, the second air intake pipe communicates with the second exhaust gas discharge pipe. The purpose of the utility model is to provide a drying system for eliminating cracks on the surface of the tile body which can effectively avoid the cracking of the tile body during the drying process.
Description
技术领域technical field
本实用新型涉及瓷砖加工生产设备领域,特别是一种用于消除瓷砖坯体表面裂痕的干燥系统。The utility model relates to the field of tile processing and production equipment, in particular to a drying system for eliminating cracks on the surface of a tile body.
背景技术Background technique
瓷砖压坯后需要进行干燥定型,控制坯体中的水分使之达到能够进入到窑炉中的程度。After the tiles are compacted, they need to be dried and shaped, and the moisture in the green body is controlled so that it can enter the kiln.
在干燥窑炉中干燥过程中,我们发现,位于靠近输送带两侧的瓷砖匹配的外侧边由于靠近干燥窑炉的侧壁,因此干燥速度会快一些,这样导致的结果就是,瓷砖坯体的中心和侧边位置的受热效率不同,容易导致瓷砖坯体变形或产生裂痕。同时,采用天然气作为干燥窑炉的热源,其瓷砖坯体表面容易产生杂纹。During the drying process in the drying kiln, we found that the matching outer edge of the tiles located on both sides of the conveyor belt is closer to the side wall of the drying kiln, so the drying speed will be faster, and the result is that the tile body The heating efficiency of the center and side of the tile is different, which can easily lead to deformation or cracks of the tile body. At the same time, natural gas is used as the heat source of the drying kiln, and the surface of the tile body is prone to miscellaneous patterns.
实用新型内容Utility model content
本实用新型的目的是提供一种能够有效避免瓷砖坯体在干燥过程破裂问题出现的用于消除瓷砖坯体表面裂痕的干燥系统。The purpose of the utility model is to provide a drying system for eliminating cracks on the surface of the tile body which can effectively avoid the cracking of the tile body during the drying process.
本实用新型提供的技术方案为:一种用于消除瓷砖坯体表面裂痕的干燥系统,包括高温窑炉和坯体干燥窑炉,所述的坯体干燥窑炉的入口设有输送滚辊组,所述的高温窑炉的高温段的顶部设有第一尾气排放管,所述的高温窑炉的冷却段的顶部设有第二尾气排放管,所述的坯体干燥窑炉的前段上设有多根第一进气管,所述的第一进气管和第一尾气排放管通过连接总管连接,所述的连接总管内设有喷水加湿装置;所述的坯体干燥窑炉的后端设有多根第二进气管,所述的第二进气管与第二尾气排放管连通;The technical solution provided by the utility model is: a drying system for eliminating cracks on the surface of the tile body, including a high-temperature kiln and a body drying kiln, and the entrance of the body drying kiln is provided with a conveying roller group , the top of the high-temperature section of the high-temperature kiln is provided with a first exhaust gas discharge pipe, the top of the cooling section of the high-temperature kiln is provided with a second exhaust gas discharge pipe, and the front section of the green body drying kiln is A plurality of first air intake pipes are provided, and the first air intake pipes and the first exhaust gas discharge pipes are connected through a connecting main pipe, and a water spray humidifying device is installed in the connecting main pipe; The end is provided with a plurality of second air intake pipes, and the second air intake pipes communicate with the second exhaust gas discharge pipe;
所述的输送滚辊组两侧的上方设有柴油涂覆机构,所述的柴油涂覆机构包括支撑架,所述的支撑架上设有水平布置的固定杆,所述的固定杆上设有海绵体,所述的海绵体上连接有进油管,所述的进油管连接至一油桶,所述的油桶的高度高于海绵体的高度。A diesel coating mechanism is provided above both sides of the conveying roller group, and the diesel coating mechanism includes a support frame, and a horizontally arranged fixed rod is provided on the described support frame, and There is a sponge body, and an oil inlet pipe is connected to the sponge body, and the oil inlet pipe is connected to an oil barrel, and the height of the oil barrel is higher than that of the sponge body.
在上述的用于消除瓷砖坯体表面裂痕的干燥系统中,所述的坯体干燥窑炉的中段设有多根第三进气管,所述的第三进气管与第二尾气排放管连通,所述的第三进气管还通过一连接管连接在连接总管,所述的连接管上设有阀门。In the above-mentioned drying system for eliminating cracks on the surface of the tile body, the middle section of the body drying kiln is provided with a plurality of third air intake pipes, and the third air intake pipes communicate with the second exhaust gas discharge pipe, The third air intake pipe is also connected to the main connecting pipe through a connecting pipe, and the connecting pipe is provided with a valve.
在上述的用于消除瓷砖坯体表面裂痕的干燥系统中,所述的第一进气管、第二进气管、第三进气管上均设有用于输入空气的鼓风管。In the above-mentioned drying system for eliminating cracks on the surface of the ceramic tile body, the first air intake pipe, the second air intake pipe, and the third air intake pipe are all provided with blowing pipes for inputting air.
在上述的用于消除瓷砖坯体表面裂痕的干燥系统中,还包括固定板,所述的固定板以角度可调的方式固定在所述的固定杆上,所述的海绵体固定在所述的固定板的下方,所述的固定板上设有多个出油孔,所述的固定板上表面设有与多个出油孔相通的接口,所述的接口与进油管连通In the above-mentioned drying system for eliminating cracks on the surface of the ceramic tile body, a fixing plate is also included, and the fixing plate is fixed on the fixing rod in an angle-adjustable manner, and the sponge body is fixed on the Below the fixed plate, the fixed plate is provided with a plurality of oil outlet holes, and the upper surface of the fixed plate is provided with an interface communicating with a plurality of oil outlet holes, and the interface communicates with the oil inlet pipe
在上述的用于消除瓷砖坯体表面裂痕的干燥系统中,所述的固定板通过套接件与固定杆套接,所述的套接件上设有用于将套接件固定在所述的固定杆上的定位螺栓。In the above-mentioned drying system for eliminating cracks on the surface of the ceramic tile body, the fixing plate is socketed with the fixing rod through a socket, and the socket is provided with a device for fixing the socket on the Set screw on the fixed rod.
在上述的用于消除瓷砖坯体表面裂痕的干燥系统中,所述的输送滚辊组的宽度大于至少 3片瓷砖的宽度之和。In the above-mentioned drying system for eliminating cracks on the surface of the ceramic tile body, the width of the conveying roller set is greater than the sum of the widths of at least three ceramic tiles.
本实用新型在采用上述技术方案后,其具有的有益效果为:After the utility model adopts the above-mentioned technical scheme, the beneficial effects it has are:
本实用新型通过设置在输送滚辊组的两侧的柴油涂覆机构向输送滚辊组边缘的瓷砖坯体的外侧侧板涂覆柴油,柴油比汽油的挥发性低,在进入到干燥窑中后,柴油会首先吸热,避免该瓷砖坯体的外侧位置过度加热,降低受热速度,实现瓷砖的中心和边缘的加热速度一致,解决了瓷砖坯体的变形和破裂的问题。同时,本方案采用高温窑炉的不同部位的尾气对干燥窑炉的不同位置供热,其湿度、温度可控,提高产品质量,避免裂痕或杂纹出现。The utility model coats diesel oil on the outer side plate of the ceramic tile body on the edge of the conveying roller group through the diesel coating mechanism arranged on both sides of the conveying roller group. Finally, the diesel will absorb heat first, avoiding excessive heating of the outer part of the tile body, reducing the heating speed, realizing the same heating speed at the center and edge of the tile, and solving the problem of deformation and cracking of the tile body. At the same time, this scheme uses the exhaust gas from different parts of the high-temperature kiln to supply heat to different positions of the drying kiln, and its humidity and temperature can be controlled to improve product quality and avoid cracks or miscellaneous lines.
附图说明Description of drawings
图1是本实用新型实施例1的结构示意图;Fig. 1 is the structural representation of the utility model embodiment 1;
图2是本实用新型实施例1的柴油涂覆机构的主视图。Fig. 2 is a front view of the diesel oil coating mechanism in Embodiment 1 of the present utility model.
具体实施方式Detailed ways
下面结合具体实施方式,对本实用新型的技术方案作进一步的详细说明,但不构成对本实用新型的任何限制。The technical solution of the present utility model will be further described in detail below in combination with specific implementation methods, but this does not constitute any limitation to the present utility model.
实施例1Example 1
如图1-2所示,一种窑炉尾气回用系统,包括高温窑炉1和坯体干燥窑炉2,所述的坯体干燥窑炉的入口设有输送滚辊组13,所述的高温窑炉1的高温段的顶部设有第一尾气排放管 3,所述的高温窑炉1的冷却段的顶部设有第二尾气排放管4,所述的坯体干燥窑炉2的前段上设有多根第一进气管5,所述的第一进气管5和第一尾气排放管3通过连接总管6连接,所述的连接总管6内设有喷水加湿装置7;所述的坯体干燥窑炉2的后端设有多根第二进气管8,所述的第二进气管8与第二尾气排放管4连通。As shown in Figure 1-2, a kiln tail gas recycling system includes a high-temperature kiln 1 and a body drying kiln 2, the entrance of the body drying kiln is provided with a conveying roller group 13, the The top of the high-temperature section of the high-temperature kiln 1 is provided with a first exhaust gas discharge pipe 3, the top of the cooling section of the high-temperature kiln 1 is provided with a second exhaust gas discharge pipe 4, and the top of the green body drying kiln 2 The front section is provided with a plurality of first air intake pipes 5, and the first air intake pipe 5 and the first exhaust gas discharge pipe 3 are connected through a connecting main pipe 6, and a water spray humidifying device 7 is arranged inside the connecting main pipe 6; The rear end of the green body drying kiln 2 is provided with a plurality of second air inlet pipes 8, and the second air inlet pipes 8 communicate with the second tail gas discharge pipe 4.
所述的输送滚辊组13两侧的上方设有柴油涂覆机构,所述的柴油涂覆机构包括支撑架 14,所述的支撑架14上设有水平布置的固定杆15,所述的固定杆15上设有海绵体16,所述的海绵体16上连接有进油管17,所述的进油管17连接至一油桶18,所述的油桶18的高度高于海绵体16的高度。Above the two sides of the conveying roller group 13, a diesel coating mechanism is provided, and the diesel coating mechanism includes a support frame 14, and the support frame 14 is provided with a horizontally arranged fixed rod 15. Fixed rod 15 is provided with sponge body 16, and described sponge body 16 is connected with oil inlet pipe 17, and described oil inlet pipe 17 is connected to an oil barrel 18, and the height of described oil barrel 18 is higher than sponge body 16. high.
在生产过程中,输送滚辊组13的两侧的柴油涂覆机构向输送滚辊组13边缘的瓷砖坯体的外侧侧板涂覆柴油,柴油比汽油的挥发性低,在进入到干燥窑中后,柴油会首先吸热,避免该瓷砖坯体的外侧位置过度加热,降低受热速度,实现瓷砖的中心和边缘的加热速度一致,解决了瓷砖坯体的变形和破裂的问题;高温窑炉1的高温段尾气经过喷水加湿装置7降温加湿后进入到坯体干燥窑炉2的前段干燥坯体,高温窑炉1的冷却段的热气直接进入到坯体干燥窑炉2的后端对坯体进行持续性的干燥。整个过程干燥效果均匀且有效,产品表面裂痕基本没有。其热能利用效率高。During the production process, the diesel oil coating mechanism on both sides of the conveying roller group 13 coats the outer side plate of the ceramic tile body on the edge of the conveying roller group 13 with diesel oil. The volatility of diesel oil is lower than that of gasoline. After the middle, the diesel oil will absorb heat first, avoiding excessive heating of the outer part of the tile body, reducing the heating speed, realizing the same heating speed at the center and edge of the tile, and solving the problem of deformation and cracking of the tile body; high temperature kiln The tail gas from the high-temperature section of 1 enters the front section of the green body drying kiln 2 to dry the green body after being cooled and humidified by the water spray humidification device 7, and the hot gas from the cooling section of the high-temperature kiln 1 directly enters the rear end of the green body drying kiln 2. The green body is continuously dried. The drying effect of the whole process is uniform and effective, and there are basically no cracks on the surface of the product. Its thermal energy utilization efficiency is high.
在本实施例中,所述的坯体干燥窑炉2的中段设有多根第三进气管9,所述的第三进气管9与第二尾气排放管4连通,所述的第三进气管9还通过一连接管10连接在连接总管6,所述的连接管10上设有阀门11。通过阀门11的开度可以调节坯体干燥窑炉2的中段的热气的湿度,实现对于整个坯体干燥窑炉2内的加热气体的温度和湿度的精确化控制。In this embodiment, the middle section of the green body drying kiln 2 is provided with a plurality of third air intake pipes 9, the third air intake pipes 9 communicate with the second tail gas discharge pipe 4, and the third air intake pipes 9 communicate with the second tail gas discharge pipe 4. The air pipe 9 is also connected to the main connecting pipe 6 through a connecting pipe 10, and the connecting pipe 10 is provided with a valve 11. The humidity of the hot gas in the middle section of the green body drying kiln 2 can be adjusted through the opening of the valve 11 , so as to realize the precise control of the temperature and humidity of the heating gas in the whole green body drying kiln 2 .
在本实施例中,所述的第一进气管5、第二进气管8、第三进气管9上均设有用于输入空气的鼓风管12,鼓风管12的存在有利于更为便捷的调节干燥窑炉内的温度控制。In this embodiment, the first air intake pipe 5, the second air intake pipe 8, and the third air intake pipe 9 are all provided with a blast pipe 12 for inputting air, and the existence of the blast pipe 12 is conducive to more convenient Regulated temperature control inside the drying kiln.
在本实施例中,还包括固定板19,所述的固定板19以角度可调的方式固定在所述的固定杆15上,所述的海绵体16固定在所述的固定板19的下方,所述的固定板19上设有多个出油孔20,所述的固定板19上表面设有与多个出油孔20相通的接口,所述的接口与进油管17连通。通过固定板19可以使海绵体16很好的进行固定,并且固定的形式可以采用绳索或钢丝捆绑即可。并且海绵体16的进油点较多,可以使海绵体16内柴油处于饱和状态,所述的固定板19通过套接件21与固定杆15套接,所述的套接件21上设有用于将套接件21固定在所述的固定杆15上的定位螺栓22。In this embodiment, a fixed plate 19 is also included, the fixed plate 19 is fixed on the fixed rod 15 in an angle-adjustable manner, and the sponge body 16 is fixed under the fixed plate 19 , the fixed plate 19 is provided with a plurality of oil outlet holes 20 , the upper surface of the fixed plate 19 is provided with an interface communicating with the plurality of oil outlet holes 20 , and the interface communicates with the oil inlet pipe 17 . The spongy body 16 can be well fixed by the fixing plate 19, and the fixing form can be tied with ropes or steel wires. And the sponge body 16 has more oil inlet points, which can make the diesel oil in the sponge body 16 in a saturated state, and the fixed plate 19 is socketed with the fixed rod 15 through the socket piece 21, and the socket piece 21 is provided with a The positioning bolt 22 is used to fix the sleeve 21 on the fixed rod 15 .
上述实施例为本实用新型较佳的实施方式,但本实用新型的实施方式并不受上述实施例的限制,其它的任何未背离本实用新型的精神实质与原理下所作的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本实用新型的保护范围之内。The above-mentioned embodiment is a preferred implementation mode of the present utility model, but the implementation mode of the present utility model is not limited by the above-mentioned embodiment, and any other changes, modifications and substitutions made without departing from the spirit and principle of the present utility model , combination, and simplification, all should be equivalent replacement methods, and are all included in the protection scope of the present utility model.
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| CN107672007A (en) * | 2017-11-16 | 2018-02-09 | 清远市升华建陶有限公司 | A kind of drying system for being used to eliminate ceramic tile blank alligatoring |
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Cited By (1)
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|---|---|---|---|---|
| CN107672007A (en) * | 2017-11-16 | 2018-02-09 | 清远市升华建陶有限公司 | A kind of drying system for being used to eliminate ceramic tile blank alligatoring |
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