CN207612181U - A kind of rotor insulating trip Intelligent assembly equipment - Google Patents
A kind of rotor insulating trip Intelligent assembly equipment Download PDFInfo
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- CN207612181U CN207612181U CN201721850988.6U CN201721850988U CN207612181U CN 207612181 U CN207612181 U CN 207612181U CN 201721850988 U CN201721850988 U CN 201721850988U CN 207612181 U CN207612181 U CN 207612181U
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- insulating trip
- rotor
- assembly
- mounting plate
- rack
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Abstract
The utility model discloses a kind of rotor insulating trip Intelligent assembly equipment, belong to micromotor mounting technology field, including rack and rack-mounted lifting body, pallet lifting mechanism, switching mechanism and assemble mechanism, Cheng Liao mechanisms are equipped with below assemble mechanism, top is equipped with feed mechanism, feed mechanism is put into the insulating trip gripping that feeding distribution mechanism has divided on the insulating trip fixing piece of assemble mechanism station, feeding distribution mechanism is connected with feeding material tidying mechanism, and automatic lifting feeding and the reason material arrangement of insulating trip are completed by feeding material tidying mechanism；It is provided with multiple trays on the wire body conveyer belt of rack and conveying gear stops device, control conveying positioning of the trays in wire body transport platform, complete each operation steps such as the insulating trip assembly of the faces A, the overturning of rotor 180 degree and the assembly of the faces B insulating trip, it is additionally provided with the control panel of control machine action in rack and measures testing agency and the inductor assembly of detection, detection insulating trip assembled state in real time improves product quality.
Description
Technical field
The utility model is related to a kind of on rotor axis of electric installs the Intelligent assembly equipment of two insulating trips, belongs to miniature
Motor produces mounting technology field.
Background technology
Micromotor production industry always is labor-intensive industry, because the particularity of its product cannot achieve always
The assembling of automated production, rotor and insulating trip produces, and is to use semiautomatic loading mechanism or full handwork, but either
Semi-automatic or manual production cost is high, and labor intensity is big, and efficiency is low, and the case where misloading neglected loading part easily occurs, quality without
Method is effectively ensured that production product qualified rate is low；Add with the increase and labour demand notch of current labor cost
The factors such as big, have been difficult to meet the needs of some micromotor manufacturing enterprises.
Greatly developing with automobile industry in recent years, the increasingly extensive application of various electric equipment products, the production of micromotor
All in one big promotion of demand, the equipment of traditional artificial or semi-automatic installation motor insulating strips can no longer meet for amount and quality
Product efficiency and product quality requirement, the market factor require to reduce human cost input, improve production efficiency, it is also very desirable to automatic
The high rotor insulation sheet Intelligent assembly equipment of change degree.
Invention content
The purpose of this utility model is in view of the deficiencies of the prior art, to provide one kind and installing lower two on rotor axis of electric
The Intelligent assembly equipment of a insulating trip, substitution manually or semi-automatic assembly insulating trip, and are furnished with insulating trip feeding arranging machine
Structure, switching mechanism, support material assemble mechanism and corresponding mating detection device, it is ensured that assembly product quality, it is easy to install, it carries
High assembly safety.
The purpose of this utility model is achieved through the following technical solutions：A kind of rotor insulating trip Intelligent assembly
Equipment includes rack and rack-mounted lifting body, pallet lifting mechanism, switching mechanism and assemble mechanism, assemble mechanism
Lower section is equipped with Cheng Liao mechanisms, and feed mechanism is equipped with above assemble mechanism, and the insulating trip that feed mechanism has divided feeding distribution mechanism grips
It is put on the insulating trip fixing piece of assemble mechanism station, feeding distribution mechanism is connected with feeding material tidying mechanism, by feeding material tidying mechanism
Complete automatic lifting feeding and the reason material arrangement of insulating trip；It is provided with multiple trays and conveying on the wire body conveyer belt of rack
Gear stops device, conveying positioning of the control trays in wire body transport platform, complete the insulating trip assembly of the faces A, the overturning of rotor 180 degree and
Each operation steps such as the faces B insulating trips assembly are additionally provided with the control panel of control machine action in rack and measure the inspection of detection
Survey mechanism and inductor assembly.Artificial to place in a collection of insulating trip to the upgrading slot of feeding material tidying mechanism, rotor is with work
As soon as pallet is inputted by upper process, rotor insulating trip assembly equipment can be automatically performed the material feeding of insulating trip reason and sub-material,
Rotor is overturn into 180 degree by switching mechanism again after the faces A insulating trip is installed, finally completes the dress that the faces B insulating trip is packed into armature spindle
With operation, and each station is configured with testing agency and inductor assembly, detects insulating trip assembled state in real time, defective work is certainly
Dynamic to reject, hand labor intensity is low, greatly improves product quality, assemble double-sided insulation piece rotor detection it is qualified after it is automatic defeated
Go out, it is convenient to be connect with front and back process.
The utility model provides a kind of Intelligent assembly equipment for installing insulating trip on rotor axis of electric, in addition to including support
Further include for detecting trays position and insulation sheet outside disk lifting mechanism, Cheng Liao mechanisms, assemble mechanism and switching mechanism
The testing agency of state and inductor assembly can reject defective work so that insulating trip assembly is more reliable, it is ensured that product quality,
The generation for the phenomenon that improving production efficiency, saving human resources, while also avoiding artificial misloading neglected loading.
The utility model has the beneficial effects that in the production process of the rotor axis of electric installation insulating trip, operator only needs
It places in a collection of insulating trip to the upgrading slot of feeding material tidying mechanism, rotor is inputted with trays by a upper process, electricity
Machine rotor insulating trip assembly equipment can be automatically performed the material feeding of insulating trip reason and sub-material, will turn again after the insulating trip of the faces installation A
Son overturns 180 degree by switching mechanism, finally completes the assembly manipulation that the faces B insulating trip is packed into armature spindle, and each station configures
There are testing agency and inductor assembly, detects insulating trip assembled state, defective work automatic rejection, hand labor intensity in real time
It is low, product quality is greatly improved, is exported automatically after assembling the rotor detection qualification of double-sided insulation piece, it is convenient to connect with front and back process
It connects, high degree of automation, and production efficiency is improved without assembling skill set requirements to operator.
All assembly works are completed using automated intelligent, greatly reduce working strength, substitute manual work, improve assembly effect
Rate；Full-automatic mounting device is used simultaneously, is improved installation quality, is reduced cost；Insulating trip Cheng Liao mechanisms are configured, ensure that absolutely
Embolium is directly effectively installed to by armature spindle on rotor silicon steel sheet, and product assembly quality is improved；Assembly equipment feeder motor
Rotor enters assembly section by trays, is equipped with multiple inductor assemblies and testing agency measures insulating trip installation condition, production
The clamping rigging position precision of product is hardly influenced by product size error, and the assembly precision of product is greatly improved, and is used
The various actions of human-computer interface control equipment and the various alarm operation indicatings of equipment, high degree of automation.
Description of the drawings
The utility model patent is further illustrated with reference to the accompanying drawings and examples.
Fig. 1 is a kind of front view of rotor insulating trip Intelligent assembly equipment of the utility model.
Fig. 2 is a kind of vertical view of rotor insulating trip Intelligent assembly equipment of the utility model.
Fig. 3 is a kind of stereogram of rotor insulating trip Intelligent assembly equipment of the utility model.
Fig. 4 is the stereogram for the Cheng Liao mechanisms that the utility model includes.
Fig. 5 is the stereogram for the switching mechanism that the utility model includes.
Fig. 6 is the stereogram for the assemble mechanism that the utility model includes.
In figure, 1, rack；2, lifting body；3, pallet lifting device；4, conveying gear stops device；5, testing agency；6, support material
Mechanism；7, switching mechanism；8, assemble mechanism；9, feed mechanism；10, feeding distribution mechanism；11, feeding material tidying mechanism；12, work support
Disk；13, inductor assembly；14, control panel；61, riser；62, mounting plate；63, support material spring；64, sliding rail；65, limit is adjusted
Locking nub；66, support material ontology；67, straight line guide sleeve；68, support material bar；69, limited location snap ring；610, linkage rack；611, support material cylinder；
612, limited post；613, connector；614, link block；615, connecting plate；71, lifting cylinder mounting plate；72, guide sleeve mounting plate；
73, tilt cylinder is overturn；74, guiding axis；75, axis fixed seat；76, tilt cylinder mounting plate；77, pneumatic clamper is clamped；78, clamping jaw；79, pneumatic clamper is pacified
It shelves；710, floating junction；711, linear guide sleeve；712, limiting buffer device；713, lifting cylinder；81, side plate；82, gas is swung
Cylinder；83, tilt cylinder mounting bracket；84, connecting flange；85, slide unit mounting blocks；86, slider cylinder；87, pushing sheet；88, guide sleeve；
89, photoelectricity mounting bracket；810, column；811, side plate connecting plate；812, buffer mounting plate；813, oil buffer；814, it fills
With shaft；815, pilot bushing；816, limiting plate is assembled；817, fixed connecting plate；818, insulating trip fixing piece.
In order to make the purpose of the utility model, technical solutions and advantages more clearly understood, below in conjunction with attached drawing and implementation
Example specifically describes current specific implementation mode, and the attached claims and attached drawing are for the structure of the utility model and its
He will be better understood aspects, features and advantages, wherein identical reference numeral is used to indicate identical component.It should be appreciated that
Specific embodiment described herein is only used to explain that the utility model is not used to limit the scope of protection of the utility model.
It please refers to Fig.1, Fig. 2 and Fig. 3, a kind of rotor insulating trip Intelligent assembly equipment packet of one embodiment of the utility model
Including rack 1 and lifting body 2, pallet lifting mechanism 3, switching mechanism 7 and assemble mechanism 8 in rack 1, assemble mechanism
8 lower sections are equipped with Cheng Liao mechanisms 6, and 8 top of assemble mechanism is equipped with feed mechanism 9, the insulation that feed mechanism 9 has divided feeding distribution mechanism 10
Piece gripping is put on the insulating trip fixing piece 818 of 8 station of assemble mechanism, and feeding distribution mechanism 10 is connected with feeding material tidying mechanism 11,
Automatic lifting feeding and the reason material arrangement of insulating trip are completed by feeding material tidying mechanism 11；It is provided on the wire body conveyer belt of rack 1
Multiple trays 12 and conveying gear stop device 4, and it is exhausted to complete the faces A for conveying positioning of the control trays 12 in wire body transport platform
Embolium assembly, rotor 180 degree are overturn and each operation steps such as the faces B insulating trip assembly, and control machine action is additionally provided in rack
Control panel 14 and testing agency 5 and the inductor assembly 13 for measuring detection.It is artificial to place a collection of insulating trip to feeding reason material
In the upgrading slot of mechanism 11, as soon as rotor is inputted with trays 12 by upper process, rotor insulating trip assembly equipment
It can be automatically performed the material feeding of insulating trip reason and sub-material, rotor is overturn 180 by switching mechanism 7 again after the insulating trip of the faces installation A
Degree finally completes the assembly manipulation that the faces B insulating trip is packed into armature spindle, and each station is configured with testing agency 5 and inductor group
Part 13 detects insulating trip assembled state in real time, and defective work automatic rejection, hand labor intensity is low, greatly improves product quality,
It is exported with trays 12 after assembling the rotor detection qualification of double-sided insulation piece.
Referring to Fig. 4, the Cheng Liao mechanisms 6 include lifting riser 61, mounting plate 62 and support material ontology 66, riser 61 and dress
Fitting mechanism 8 is connected, and sliding rail 64 is equipped on riser 61, is connected and fixed with mounting plate 62 by link block 614 and connecting plate 615,
Support material ontology 66 is installed on mounting plate 62 and is connect with linkage rack 610, is adjusted equipped with support material bar 68, limit in support material ontology 66
Block 65 and connector 613, support material bar 68 expect that spring 63 is moved forward and backward in straight line guide sleeve 67 by support, are additionally provided on support material bar 68
Limited location snap ring 69, support material 611 drive installation plate 62 of cylinder drive support material ontology 66 pump along sliding rail 64, and support material is originally
The card slot of fixed insulating trip expects bar support by support on insulating trip fixing piece 818 in assemble mechanism 8 when moving on to top on body 66
It opens, facilitates the assembly of the silicon steel sheet and insulating trip of rotor, reduce the damage and failure rate of insulating trip, improve product quality.
Referring to Fig. 5, the switching mechanism 7 is including lifting cylinder mounting plate 71, guide sleeve mounting plate 72 and is mounted on guide sleeve
Tilt cylinder mounting plate 76 on mounting plate 72 installs linear guide sleeve 711 and floating junction 710 on guide sleeve mounting plate 72, and floating connects
First 710 are connected with the piston rod of lifting cylinder 713, and lifting cylinder 713, which is fixed on, to be promoted on mounting plate 71, and mounting plate 71 is promoted
On be additionally provided with two limiting buffer devices 712；Overturning tilt cylinder 73 is installed on tilt cylinder mounting plate 76 and is connect with pneumatic clamper mounting bracket 79
Fixed, 79 front end of pneumatic clamper mounting bracket is equipped with clamping pneumatic clamper 77, and installation in pneumatic clamper 77 is clamped, and there are two clamping jaws 78, turn for gripping
Son overturning 180 degree；Lifting cylinder 713 drives guide sleeve mounting plate 72 to drive clamping pneumatic clamper 77 and two clamping jaws 78 along guiding axis 74
Lower reciprocating motion, completes the gripping of rotor, promotion, overturning, lowering action, and two guiding axis 74 are fixed by two axis fixed seats 75
In rack 1.
Referring to Fig. 6, the assemble mechanism 8 forms assembly together including side plate 81, column 810 and side plate connecting plate 811
Mechanism rack is fixedly mounted in rack 1, oscillating cylinder 82 is equipped on tilt cylinder mounting plate 83 and is fixed on 81 side of side plate, puts
Cylinder 82 of taking offence is connected by connecting flange 84 and assembly shaft 814, and assembly 814 upper and lower surface of shaft is equipped with insulating trip fixing piece
818 are connected and fixed by fixed connecting plate 817, and guide sleeve 88 is equipped in insulating trip fixing piece 818, assemble the another of shaft 814
One end is equipped with pilot bushing 815 and is fixed with assembly limiting plate 816, and by limiting plate 816 and is arranged in buffer mounting plate
Oil buffer 813 on 812 matches, and controls the overturning limit of insulating trip；Slide unit mounting blocks 85 are also equipped on side plate 81
With slider cylinder 86, pushing sheet 87 is fixed on 86 piston rod of slider cylinder, is additionally provided with photoelectricity mounting bracket 89 for fixing photoelectricity
Sensor detects insulating trip state.After insulating trip has been clamped in insulating trip fixing piece 818, the driving assembly shaft 814 of oscillating cylinder 82
It drives insulating trip to overturn 180 degree, flip angle is limited by assembly limiting plate 816 and oil buffer 813, and be equipped with photoelectric sensing
Device detects, it is ensured that when trays 12 drive rotor to rise, insulating trip is pressed on rotor silicon steel sheet and completes to assemble.
It connect control panel 14 described in the utility model with rotor dress insulating trip assembly equipment electric cabinet, wraps
Including PLC control devices, touching display screen, electric control system further includes multiple inductor assemblies and testing agency's sensor,
Detection insulating trip installation condition is measured, defective work is rejected so that insulating trip assembly is more reliable, it is ensured that product quality improves
Production efficiency saves human resources；Insulating trip Cheng Liao mechanisms are configured, ensure that insulating trip is directly effectively pacified by armature spindle
It is attached on rotor silicon steel sheet, improves product assembly quality, the clamping rigging position precision of product is hardly by product size error
Influence, greatly improve the assembly precision of product, using human-computer interface control equipment various actions and equipment it is various
It alarms operation indicating, high degree of automation, while generation the phenomenon that also avoid artificial misloading neglected loading.
The content of specific implementation mode is only the preferred embodiment of the utility model, is not used for limiting the utility model
Practical range；Those skilled in the art of the present invention can do described specific embodiment various
Modify or supplement or adopt similar mode substitutes, but without departing from the spirit of the present application or surmounts appended right and want
Seek range defined in book；The various equivalents and change that every claims according to the utility model are done
Into by the covering of the claims of the utility model.
Claims (4)
1. a kind of rotor insulating trip Intelligent assembly equipment, feature includes rack（1）With mounted on rack（1）On jacking
Mechanism（2）, pallet lifting mechanism（3）, switching mechanism（7）And assemble mechanism（8）, assemble mechanism（8）Lower section is equipped with Cheng Liao mechanisms
（6）, assemble mechanism（8）Top is equipped with feed mechanism（9）, feed mechanism（9）Feeding distribution mechanism（10）The insulating trip gripping divided
It is put into assemble mechanism（8）The insulating trip fixing piece of station（818）On, feeding distribution mechanism（10）With feeding material tidying mechanism（11）It is connected
It connects, by feeding material tidying mechanism（11）Complete automatic lifting feeding and the reason material arrangement of insulating trip；Rack（1）Wire body conveyer belt on
It is provided with multiple trays（12）And conveying gear stops device（4）, control trays（12）Conveying in wire body transport platform is fixed
Each operation steps such as the insulating trip assembly of the faces A, the overturning of rotor 180 degree and the assembly of the faces B insulating trip are completed in position；Rack（1）On be additionally provided with
Control the control panel of machine action（14）With the testing agency for measuring detection（5）And inductor assembly（13）.
2. a kind of rotor insulating trip Intelligent assembly equipment according to claim 1, it is characterised in that：The support material machine
Structure（6）Including lifting riser（61）, mounting plate（62）Expect ontology with support（66）, riser（61）With assemble mechanism（8）It is connected, riser
（61）On sliding rail is installed（64）, pass through link block（614）And connecting plate（615）With mounting plate（62）It is connected and fixed, mounting plate
（62）On be equipped with support material ontology（66）And and linkage rack（610）Connection, support material ontology（66）It is interior to expect bar equipped with support（68）, limit
Adjusting block（65）And connector（613）, support material bar（68）Expect spring by support（63）In straight line guide sleeve（67）Interior back-and-forth motion, support
Expect bar（68）On be additionally provided with limited location snap ring（69）, support material cylinder（611）Drive installation plate（62）Drive support material ontology（66）Along sliding
Rail（64）It pumps, support material ontology（66）On when moving on to top assemble mechanism（8）Middle insulating trip fixing piece（818）
The card slot of upper fixed insulating trip expects that bar struts by support, facilitates the assembly of the silicon steel sheet and insulating trip of rotor.
3. a kind of rotor insulating trip Intelligent assembly equipment according to claim 1, it is characterised in that：The tipper
Structure（7）Including lifting cylinder mounting plate（71）, guide sleeve mounting plate（72）With mounted on guide sleeve mounting plate（72）On tilt cylinder installation
Plate（76）, guide sleeve mounting plate（72）The upper linear guide sleeve of installation（711）And floating junction（710）, floating junction（710）With promotion
Cylinder（713）Piston rod be connected, lifting cylinder（713）It is fixed on promotion mounting plate（71）On, promote mounting plate（71）On
It is additionally provided with two limiting buffer devices（712）；Tilt cylinder mounting plate（76）On overturning tilt cylinder is installed（73）And with pneumatic clamper mounting bracket
（79）It is connected and fixed, pneumatic clamper mounting bracket（79）Front end is equipped with clamping pneumatic clamper（77）, pneumatic clamper is clamped（77）There are two folders for upper installation
Pawl（78）, 180 degree is overturn for gripping rotor；Lifting cylinder（713）Drive guide sleeve mounting plate（72）Drive clamping pneumatic clamper（77）
And two clamping jaws（78）Along guiding axis（74）It pumps, completes the gripping of rotor, promotion, overturning, lowering action, two
Guiding axis（74）By two axis fixed seats（75）It is fixedly mounted on rack（1）On.
4. a kind of rotor insulating trip Intelligent assembly equipment according to claim 1, it is characterised in that：The assembly machine
Structure（8）Including side plate（81）, column（810）With side plate connecting plate（811）Assemble mechanism holder is formed together, and rack is fixedly mounted
（1）On, tilt cylinder mounting plate（83）On oscillating cylinder is installed（82）And it is fixed on side plate（81）Side, oscillating cylinder（82）Pass through
Connecting flange（84）With assembly shaft（814）It is connected, assembles shaft（814）Upper and lower surface is equipped with insulating trip fixing piece（818）It is logical
Cross fixed connecting plate（817）It is connected and fixed, insulating trip fixing piece（818）Guide sleeve is inside installed（88）, assemble shaft（814）'s
The other end is equipped with pilot bushing（815）And it is fixed with assembly limiting plate（816）, and pass through limiting plate（816）It is being buffered with setting
Device mounting plate（812）On oil buffer（813）It matches, controls the overturning limit of insulating trip；Side plate（81）On also install
There are slide unit mounting blocks（85）And slider cylinder（86）, slider cylinder（86）Pushing sheet is fixed on piston rod（87）, it is additionally provided with light
Electric mounting bracket（89）Insulating trip state is detected for fixing photoelectric sensor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721850988.6U CN207612181U (en) | 2017-12-26 | 2017-12-26 | A kind of rotor insulating trip Intelligent assembly equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721850988.6U CN207612181U (en) | 2017-12-26 | 2017-12-26 | A kind of rotor insulating trip Intelligent assembly equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207612181U true CN207612181U (en) | 2018-07-13 |
Family
ID=62799706
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721850988.6U Active CN207612181U (en) | 2017-12-26 | 2017-12-26 | A kind of rotor insulating trip Intelligent assembly equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207612181U (en) |
-
2017
- 2017-12-26 CN CN201721850988.6U patent/CN207612181U/en active Active
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