CN207595355U - A kind of material traverse displacement unit of the big frame automatic film applicator of television set - Google Patents

A kind of material traverse displacement unit of the big frame automatic film applicator of television set Download PDF

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CN207595355U
CN207595355U CN201721486022.9U CN201721486022U CN207595355U CN 207595355 U CN207595355 U CN 207595355U CN 201721486022 U CN201721486022 U CN 201721486022U CN 207595355 U CN207595355 U CN 207595355U
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lifting
displacement unit
crane
automatic film
fixed plate
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刘欣
罗永宁
邓扬
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Guangdong Limei Industry Co Ltd
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Guangdong Limei Industry Co Ltd
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Abstract

本实用新型涉及自动化设备领域,特别涉及一种电视机大边框自动贴膜机的物料横移装置,包括若干导滑组件和对应每个导滑组件设置的升降组件,每个导滑组件均固定在对应的一个升降组件上,所有升降组件沿一直线间隔分布,横移装置还包括一推送组件。本实用新型,工作时,由升降组件带动多个辊筒将物料脱离上个装置的传输面,并由多个辊筒对物料进行导向输送,物料与辊筒之间因为是滑动摩擦可最大程度的避免物料的外表面不会碰伤,并且全程采用自动化的操作,可使人员有足够的空余时间,实现一人操控多台机器的目的,从而极大的减少了人力支出。

The utility model relates to the field of automation equipment, in particular to a material lateral movement device for a large frame automatic film lamination machine for a TV set, which includes a plurality of slide guide assemblies and lifting assemblies corresponding to each guide slide assembly, and each slide guide assembly is fixed on On a corresponding lifting component, all the lifting components are distributed along a straight line at intervals, and the traverse device also includes a pushing component. In the utility model, when working, the lifting assembly drives multiple rollers to separate the material from the transmission surface of the previous device, and the multiple rollers guide and transport the material, and the sliding friction between the material and the rollers can be maximized. The outer surface of the material will not be scratched, and the whole process of automatic operation can make the personnel have enough free time to realize the purpose of one person to control multiple machines, thus greatly reducing the labor expenditure.

Description

一种电视机大边框自动贴膜机的物料横移装置A material lateral movement device of a TV large frame automatic film laminating machine

技术领域technical field

本实用新型涉及自动化设备领域,特别涉及一种电视机大边框自动贴膜机的物料横移装置。The utility model relates to the field of automation equipment, in particular to a material lateral movement device of a large frame automatic film sticking machine for a TV.

背景技术Background technique

电视机的边框在出厂需要贴上一层保护膜,以防止外观损坏,一般的贴膜使将物料防止在载具上,并将膜通过CCD对准安装在产品上,然后将膜压平,此时就需要一种自动贴膜机来实现上述过程。而现有的贴膜机,上下料时大多是利用人工送入送出,极为耗费人工,效率低下,特别是将物料送入后续的加工步骤中,还需要注意物料不会造成碰撞导致外观破损,因此更为消耗精力。The frame of the TV needs to be pasted with a layer of protective film to prevent appearance damage. The general film prevents the material from being placed on the carrier, and the film is aligned and installed on the product through the CCD, and then the film is flattened. Just need a kind of automatic laminating machine to realize above-mentioned process when. However, most of the existing film laminating machines use manual feeding and feeding when loading and unloading materials, which is extremely labor-intensive and inefficient. Especially when feeding materials into subsequent processing steps, it is also necessary to pay attention to materials that will not cause collisions and damage the appearance. Therefore, It consumes more energy.

实用新型内容Utility model content

本实用新型的目的在于针对现有技术的不足,提供一种电视机大边框自动贴膜机的物料横移装置。The purpose of the utility model is to provide a material lateral movement device for a large frame automatic film laminating machine for a TV set aiming at the deficiencies of the prior art.

为解决上述问题,本实用新型提供以下技术方案:In order to solve the above problems, the utility model provides the following technical solutions:

一种电视机大边框自动贴膜机的物料横移装置,包括若干导滑组件和对应每个导滑组件设置的升降组件,每个导滑组件均固定在对应的一个升降组件上,所有升降组件沿一直线间隔分布,横移装置还包括一推送组件,所述升降组件包括固定板,固定板上方安装有升降架,固定板底部安装有升降气缸,升降气缸的输出轴竖直向上穿过固定板后与升降架固定连接,升降架呈U型,导滑组件为一辊筒,辊筒转动连接在升降架的两端。A material traversing device for an automatic film laminating machine with a large frame of a TV, comprising a plurality of guide slide assemblies and lifting assemblies corresponding to each guide slide assembly, each guide slide assembly is fixed on a corresponding lift assembly, and all lift assemblies Distributed at intervals along a straight line, the traversing device also includes a push assembly, the lifting assembly includes a fixed plate, a lifting frame is installed above the fixed plate, and a lifting cylinder is installed at the bottom of the fixed plate, and the output shaft of the lifting cylinder passes through the fixed plate vertically upwards. The back of the plate is fixedly connected with the lifting frame, the lifting frame is U-shaped, the guide slide assembly is a roller, and the roller is connected to the two ends of the lifting frame in rotation.

进一步的,固定板上位于升降气缸的两侧分别设置有一个导向套,每个导向套内均设有一个与自身滑动导向配合的导杆,导杆顶部与升降架底部固定连接。Further, a guide sleeve is respectively provided on both sides of the lifting cylinder on the fixed plate, and each guide sleeve is provided with a guide rod cooperating with its own sliding guide, and the top of the guide rod is fixedly connected with the bottom of the lifting frame.

进一步的,升降架还设有一定位块,该定位块上开设有定位槽,所有定位块上的定位槽均位于同一条直线上。Further, the lifting frame is also provided with a positioning block, and the positioning block is provided with positioning grooves, and the positioning grooves on all the positioning blocks are located on the same straight line.

进一步的,推送组件为一电缸,电缸的滑块上设有一向导滑组件上方延伸的推料板。Further, the pushing component is an electric cylinder, and the slider of the electric cylinder is provided with a pushing plate extending above the guide sliding component.

有益效果:本实用新型的一种电视机大边框自动贴膜机的物料横移装置,工作时,由升降组件带动多个辊筒将物料脱离上个装置的传输面,并由多个辊筒对物料进行导向输送,物料与辊筒之间因为是滑动摩擦可最大程度的避免物料的外表面不会碰伤,并且全程采用自动化的操作,可使人员有足够的空余时间,实现一人操控多台机器的目的,从而极大的减少了人力支出。Beneficial effects: the utility model is a material lateral movement device of a large frame automatic film laminating machine for TV. When working, the lifting assembly drives a plurality of rollers to separate the material from the transmission surface of the previous device, and the plurality of rollers The material is conveyed in a guided manner. Because of the sliding friction between the material and the roller, the outer surface of the material will not be damaged to the greatest extent, and the whole process is automated, so that the personnel have enough free time to realize the control of multiple machines by one person. The purpose of the machine, thus greatly reducing the labor expenditure.

附图说明Description of drawings

图1为自动贴膜机立体结构示意图;Figure 1 is a schematic diagram of the three-dimensional structure of the automatic film laminating machine;

图2为图1的局部放大图一;Fig. 2 is a partial enlarged view 1 of Fig. 1;

图3为图1的局部放大图二;Fig. 3 is a partial enlarged view 2 of Fig. 1;

附图标记说明:上料机构1,贴膜机构2,下料机构3,承载架4a,第一驱动轴4b,第一皮带轮4b1,第二皮带轮4b2,第三皮带轮4b3,第四皮带轮4b4,第二驱动轴4c,第一电机4d,第二电机4e,安装板4f,第一转轴4g,第五皮带轮4g1,第六皮带轮4g2,第二转轴4h,第七皮带轮4h1,第八皮带轮4h2,固定板5a1,升降架5a2,升降气缸5a3,导向套5a4,导杆5a5,辊筒5b1,定位块5c,定位槽5c1,第一皮带6a,第二皮带6b,丝杆7,把手7a,齿轮7b。Explanation of reference numerals: feeding mechanism 1, film sticking mechanism 2, unloading mechanism 3, carrier frame 4a, first drive shaft 4b, first pulley 4b1, second pulley 4b2, third pulley 4b3, fourth pulley 4b4, second pulley Second drive shaft 4c, first motor 4d, second motor 4e, mounting plate 4f, first shaft 4g, fifth pulley 4g1, sixth pulley 4g2, second shaft 4h, seventh pulley 4h1, eighth pulley 4h2, fixed Plate 5a1, lifting frame 5a2, lifting cylinder 5a3, guide sleeve 5a4, guide rod 5a5, roller 5b1, positioning block 5c, positioning groove 5c1, first belt 6a, second belt 6b, screw rod 7, handle 7a, gear 7b .

具体实施方式Detailed ways

下面结合说明书附图和实施例,对本实用新型的具体实施例做进一步详细描述:Below in conjunction with accompanying drawing and embodiment of description, the specific embodiment of the utility model is described in further detail:

参照图1至图3所示的一种电视机大边框自动贴膜机,包括上料机构1、贴膜机构2和下料机构3,贴膜机构2设于上料机构1和贴膜机构2之间,上料机构1和下料机构3的结构相同,二者沿着贴膜机构2的中分线对称设置,生产时,由上料机构1将物料,即电视机大边框逐个的送至贴膜机构2上,贴膜机构2在贴膜后将物料送至下料机构3上,如此工作,实现电视机大边框的自动化贴膜作业。Referring to the automatic laminating machine for a large frame of a TV set shown in Fig. 1 to Fig. 3, it comprises a feeding mechanism 1, a film laminating mechanism 2 and a blanking mechanism 3, and the film laminating mechanism 2 is arranged between the feeding mechanism 1 and the film laminating mechanism 2, The feeding mechanism 1 and the unloading mechanism 3 have the same structure, and they are arranged symmetrically along the middle line of the film sticking mechanism 2. During production, the material feeding mechanism 1, that is, the large frame of the TV, is sent to the film sticking mechanism 2 one by one. Above, the film sticking mechanism 2 sends the material to the unloading mechanism 3 after film sticking, and works like this to realize the automatic film sticking operation of the large frame of the TV.

上述上料机构1和下料机构3均包括有送料装置和横移装置,送料装置上可一次输送多个物料,由横移装置与送料装置配合,将物料自送料装置转移至贴膜机构2上,或者将物料自贴膜机构2转移至送料装置上。The above-mentioned feeding mechanism 1 and unloading mechanism 3 both include a feeding device and a traverse device. The feeding device can transport multiple materials at a time, and the traverse device cooperates with the feeding device to transfer the materials from the feeding device to the film sticking mechanism 2. , or transfer the material from the film sticking mechanism 2 to the feeding device.

所述送料装置包括有由铝型材搭建而成的承载架4a,所述承载架4a的前边以及后边分别安装有第一驱动轴4b和第二驱动轴4c,承载架4a上对应设置有用于驱动第一驱动轴4b转动的第一电机4d以及用于驱动第二驱动轴4c转动的第二电机4e,第一驱动轴4b上安装有第一皮带轮4b1和第二皮带轮4b2,第二驱动轴4c上安装有第三皮带轮4b3和第四皮带轮4b4,第一驱动轴4b和第二驱动轴4c上接近左边的位置安装有一根长条形的安装板4f,第一皮带轮4b1和第三皮带轮4b3与该安装板4f通过一连接套固定连接,安装板4f通过两个连接套固定在第一皮带轮4b1和第二皮带轮4b2上并通过该连接套使安装板4f本身并不影响第一皮带轮4b1和第二皮带轮4b2的转动,在该安装板4f上靠近后边的位置安装有第一转轴4g,第一转轴4g的两端分别安装有第五皮带轮4g1和第六皮带轮4g2,承载架4a上靠近右后方的位置安装有第二转轴4h,第二转轴4h的两端分别安装有第七皮带轮4h1和第八皮带轮4h2,第一皮带轮4b1和第五皮带轮4g1上套装有第一皮带6a,第二皮带轮4b2和第八皮带轮4h2上套装有第二皮带轮4b2,第三皮带轮4b3和第六皮带轮4g2上套装有第三皮带,第四皮带轮4b4和第七皮带轮4h1之间套装有第四皮带,第一皮带6a和第二皮带6b的长度相同,第三皮带和第四皮带的长度相同,第三皮带和第四皮带位于第一皮带6a和第二皮带6b之间。The feeding device includes a carrier frame 4a built from aluminum profiles. The front and rear sides of the carrier frame 4a are respectively equipped with a first drive shaft 4b and a second drive shaft 4c. The first motor 4d that the first drive shaft 4b rotates and the second motor 4e that is used to drive the second drive shaft 4c to rotate, the first pulley 4b1 and the second pulley 4b2 are installed on the first drive shaft 4b, the second drive shaft 4c The third pulley 4b3 and the fourth pulley 4b4 are installed on the top, and a strip-shaped mounting plate 4f is installed near the left position on the first drive shaft 4b and the second drive shaft 4c. The first pulley 4b1 and the third pulley 4b3 are connected with The mounting plate 4f is fixedly connected through a connecting sleeve, and the mounting plate 4f is fixed on the first pulley 4b1 and the second pulley 4b2 through two connecting sleeves, and the mounting plate 4f itself does not affect the first pulley 4b1 and the second pulley 4b2 through the connecting sleeve. For the rotation of the second pulley 4b2, the first rotating shaft 4g is installed on the mounting plate 4f near the rear, the two ends of the first rotating shaft 4g are respectively installed with the fifth pulley 4g1 and the sixth pulley 4g2, and the bearing frame 4a is near the right rear The position of the second rotating shaft 4h is installed, the two ends of the second rotating shaft 4h are respectively installed with the seventh pulley 4h1 and the eighth pulley 4h2, the first belt 6a is set on the first pulley 4b1 and the fifth pulley 4g1, and the second pulley 4b2 The second pulley 4b2 is set on the eighth pulley 4h2, the third belt is set on the third pulley 4b3 and the sixth pulley 4g2, the fourth belt is set between the fourth pulley 4b4 and the seventh pulley 4h1, and the first belt 6a The same length as the second belt 6b, the third belt and the fourth belt have the same length, and the third belt and the fourth belt are located between the first belt 6a and the second belt 6b.

通过第一电机4d带动第一驱动轴4b转动,从而带动第一皮带6a和第二皮带6b转动,物料两端搭载在第一皮带6a和第二皮带6b上进行移动,横移装置设于第一皮带6a和第二皮带6b的末端,物料到达末端后由横移装置将物料横移至贴膜机构2上。The first motor 4d drives the first drive shaft 4b to rotate, thereby driving the first belt 6a and the second belt 6b to rotate, and the two ends of the material are carried on the first belt 6a and the second belt 6b to move, and the traverse device is arranged on the The end of the first belt 6a and the second belt 6b, after the material reaches the end, the material is moved to the film sticking mechanism 2 by the traversing device.

第三皮带和第四皮带则是在下料机构3中运转的,处于上料机构1中第二电机4e不工作,下料机构3中第二电机4e工作,带动第三皮带和第四皮带转动,将贴膜后的物料输送至下料机构3中的第三皮带和第四皮带上。The 3rd belt and the 4th belt then run in the unloading mechanism 3, and the second motor 4e in the loading mechanism 1 does not work, and the second motor 4e works in the unloading mechanism 3, drives the 3rd belt and the 4th belt to rotate , conveying the film-attached material to the third belt and the fourth belt in the unloading mechanism 3 .

为了使送料装置能够适用于多种长度的物料,第一皮带6a和第二皮带6b之间的间距为可调设置。In order to make the feeding device suitable for materials of various lengths, the distance between the first belt 6a and the second belt 6b is adjustable.

为了实现第一皮带6a和第二皮带6b之间的间距可调,在所述承载架4a上安装有两根丝杆7,两根丝杆7穿插在安装板4f上,两根丝杆7上均安装有丝杆螺母,丝杆螺母与安装板4f固定连接,两根丝杆7之间采用链传动机构可使二者同步转动,在一根丝杆7上安装有把手7a,通过手动控制把手7a转动,使丝杆7传动,从而带动安装板4f沿丝杆7轴向移动,从而带动第一皮带轮4b1和第五皮带轮4g1同步移动,实现第一皮带6a和第二皮带6b之间的间距调节。In order to realize the adjustable spacing between the first belt 6a and the second belt 6b, two screw mandrels 7 are installed on the carrier frame 4a, and the two screw mandrels 7 are inserted on the mounting plate 4f. Both screw nuts are installed on the top, and the screw nuts are fixedly connected with the mounting plate 4f. A chain drive mechanism is used between the two screw rods 7 to make the two rotate synchronously. A handle 7a is installed on a screw rod 7. Manually The control handle 7a rotates to drive the screw rod 7, thereby driving the mounting plate 4f to move axially along the screw rod 7, thereby driving the first pulley 4b1 and the fifth pulley 4g1 to move synchronously, and realizing the gap between the first belt 6a and the second belt 6b. spacing adjustment.

同样的,在安装板4f位移时,第六皮带和第三皮带轮4b3同步移动,带动第三皮带移动,实现第三皮带和第四皮带之间的间距调节。Similarly, when the mounting plate 4f is displaced, the sixth belt and the third pulley 4b3 move synchronously, driving the third belt to move, and realizing the adjustment of the distance between the third belt and the fourth belt.

具体的,所述链传动机构包括设置在两根丝杆7端部的齿轮7b以及两根齿轮7b上设置的链条构成,一个丝杆7转动时,带动齿轮7b转动,并由链条带动另一个齿轮7b转动,从而使另一个丝杆7同步转动。Specifically, the chain transmission mechanism includes gears 7b arranged at the ends of two screw rods 7 and chains arranged on the two gears 7b. When one screw rod 7 rotates, it drives the gear 7b to rotate, and the chain drives the other The gear 7b rotates so that the other screw 7 rotates synchronously.

所述横移装置包括若干导滑组件和对应每个导滑组件设置的升降组件,升降组件固定在承载架4a上,每个导滑组件均固定在对应的一个升降组件上,所有升降组件沿一直线间隔分布,所述横移装置还包括一推送组件,物料在移动至第三皮带和第四皮带上时,所有升降组件共同驱动导滑组件升降,将物料托离第三皮带和第四皮带的传送面,并由推送组件件将物料向贴膜机构2上推送。The traversing device includes several guide slide assemblies and lifting assemblies corresponding to each guide slide assembly. The lift assemblies are fixed on the carrier frame 4a, and each guide slide assembly is fixed on a corresponding lift assembly. All the lift assemblies along the Distributed in a straight line at intervals, the traverse device also includes a push assembly. When the material moves to the third belt and the fourth belt, all the lifting assemblies jointly drive the guide slide assembly to lift and lift the material away from the third belt and the fourth belt. The conveying surface of the belt, and push the material to the film sticking mechanism 2 by the push assembly.

所述升降组件包括固定板5a1,固定板5a1两端通过螺栓安装在承载架4a上,固定板5a1上方安装有升降架5a2,固定板5a1底部安装有升降气缸5a3,升降气缸5a3的输出轴竖直向上穿过固定板5a1后与升降架5a2固定连接,升降架5a2呈U型,导滑组件为一辊筒5b1,辊筒5b1转动连接在升降架5a2的两端。通过升降气缸5a3驱动升降架5a2竖直升降,辊筒5b1随升降架5a2同步升降。The lifting assembly includes a fixed plate 5a1, the two ends of the fixed plate 5a1 are mounted on the carrier frame 4a by bolts, the lifting frame 5a2 is installed above the fixed plate 5a1, the lifting cylinder 5a3 is installed at the bottom of the fixed plate 5a1, and the output shaft of the lifting cylinder 5a3 is vertical. After passing through the fixed plate 5a1 straight upwards, it is fixedly connected with the lifting frame 5a2. The lifting frame 5a2 is U-shaped, and the guide slide assembly is a roller 5b1, which is rotatably connected to both ends of the lifting frame 5a2. The lifting frame 5a2 is driven vertically up and down by the lifting cylinder 5a3, and the roller 5b1 is lifted and lowered synchronously with the lifting frame 5a2.

固定板5a1上位于升降气缸5a3的两侧分别设置有一个导向套5a4,每个导向套5a4内均设有一个与自身滑动导向配合的导杆5a5,导杆5a5顶部与升降架5a2底部固定连接。通过该导向套5a4与导杆5a5的配合使升降架5a2的升降更加精确。On the fixed plate 5a1, a guide sleeve 5a4 is respectively arranged on both sides of the lift cylinder 5a3, and each guide sleeve 5a4 is provided with a guide rod 5a5 that cooperates with its own sliding guide, and the top of the guide rod 5a5 is fixedly connected with the bottom of the lifting frame 5a2 . Through the cooperation of the guide sleeve 5a4 and the guide rod 5a5, the lifting frame 5a2 can be lifted more precisely.

升降架5a2还设有一定位块5c,该定位块5c上开设有定位槽5c1。所有定位块5c上的定位槽5c1均位于同一条直线上,物料在横移时卡固在定位槽5c1内,以避免横移时左右偏移。The lifting frame 5a2 is also provided with a positioning block 5c, and the positioning block 5c is provided with a positioning groove 5c1. The positioning grooves 5c1 on all the positioning blocks 5c are located on the same straight line, and the material is clamped in the positioning grooves 5c1 when moving laterally, so as to avoid left-right deviation during lateral moving.

推送组件为一电缸(图中未示出),该电缸可固定在承载架4a的后边,电缸的滑块上设有一向导滑组件上方延伸的推料板,通过电缸带动推料板抵触在物料后端,推送物料朝前移动。Push assembly is an electric cylinder (not shown in the figure), and this electric cylinder can be fixed on the back of bearing frame 4a, and the slide block of electric cylinder is provided with a pusher plate that extends above the guide slide assembly, drives pusher by electric cylinder The plate collides with the rear end of the material, and pushes the material to move forward.

以上所述,仅是本实用新型的较佳实施例而已,并非对本实用新型的技术范围作出任何限制,故凡是依据本实用新型的技术实质对以上实施例所作的任何细微修改、等同变化与修饰,均仍属于本实用新型的技术方案的范围内。The above is only a preferred embodiment of the present utility model, and does not make any limitation to the technical scope of the present utility model, so any minor modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present utility model , all still belong to the scope of the technical solution of the present utility model.

Claims (4)

1. a kind of material traverse displacement unit of the big frame automatic film applicator of television set, it is characterised in that:Including several slide guide components and The lifting assembly of corresponding each slide guide component setting, each slide guide component are each attached on a corresponding lifting assembly, own Lifting assembly is spaced apart along a straight line, and traverse displacement unit further includes a push component, and the lifting assembly includes fixed plate (5a1), fixed plate (5a1) top are equipped with crane (5a2), and fixed plate (5a1) bottom is equipped with lifting cylinder (5a3), rises The output shaft of sending down abnormally ascending cylinder (5a3) is fixedly connected straight up with crane (5a2) afterwards across fixed plate (5a1), crane (5a2) U-shaped, slide guide component is a roller (5b1), and roller (5b1) is rotatably connected on the both ends of crane (5a2).
2. a kind of material traverse displacement unit of the big frame automatic film applicator of television set according to claim 1, it is characterised in that: Both sides in fixed plate (5a1) positioned at lifting cylinder (5a3) are respectively arranged with a guide sleeve (5a4), each guide sleeve (5a4) It is inside all provided with there are one the guide rod (5a5) that cooperation is oriented to own slip, guide rod (5a5) top is fixed with crane (5a2) bottom Connection.
3. a kind of material traverse displacement unit of the big frame automatic film applicator of television set according to claim 1, it is characterised in that: Crane (5a2) is additionally provided with a positioning block (5c), and locating slot (5c1), all locating pieces (5c) are offered on the locating piece (5c) On locating slot (5c1) be respectively positioned on same straight line.
4. a kind of material traverse displacement unit of the big frame automatic film applicator of television set according to claim 1, it is characterised in that: Push component is an electric cylinders, and the sliding block of electric cylinders is equipped with a scraping wings to extension above slide guide component.
CN201721486022.9U 2017-11-08 2017-11-08 A kind of material traverse displacement unit of the big frame automatic film applicator of television set Expired - Fee Related CN207595355U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109747886A (en) * 2019-01-08 2019-05-14 广东利美实业有限公司 A kind of big frame automatic film applicator of television set and its film coating process

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109747886A (en) * 2019-01-08 2019-05-14 广东利美实业有限公司 A kind of big frame automatic film applicator of television set and its film coating process

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Granted publication date: 20180710