CN207585329U - A kind of secondary metal smelting furnace - Google Patents
A kind of secondary metal smelting furnace Download PDFInfo
- Publication number
- CN207585329U CN207585329U CN201721025945.4U CN201721025945U CN207585329U CN 207585329 U CN207585329 U CN 207585329U CN 201721025945 U CN201721025945 U CN 201721025945U CN 207585329 U CN207585329 U CN 207585329U
- Authority
- CN
- China
- Prior art keywords
- furnace body
- furnace
- slag
- guiding plate
- smelting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000003723 Smelting Methods 0.000 title claims abstract description 39
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 24
- 239000002184 metal Substances 0.000 title claims abstract description 24
- 210000002356 Skeleton Anatomy 0.000 claims abstract description 19
- 210000000481 Breast Anatomy 0.000 claims abstract description 17
- 230000000875 corresponding Effects 0.000 claims abstract description 12
- 239000011449 brick Substances 0.000 claims abstract description 8
- 235000014347 soups Nutrition 0.000 claims description 12
- 230000001808 coupling Effects 0.000 claims description 9
- 238000010168 coupling process Methods 0.000 claims description 9
- 238000005859 coupling reaction Methods 0.000 claims description 9
- 238000002844 melting Methods 0.000 abstract description 19
- 238000004519 manufacturing process Methods 0.000 abstract description 11
- 230000000694 effects Effects 0.000 abstract description 8
- 238000005266 casting Methods 0.000 abstract description 4
- 239000010410 layer Substances 0.000 description 44
- 239000003818 cinder Substances 0.000 description 20
- 239000007788 liquid Substances 0.000 description 12
- 239000000463 material Substances 0.000 description 8
- 239000000203 mixture Substances 0.000 description 7
- 241000282898 Sus scrofa Species 0.000 description 4
- 210000003932 Urinary Bladder Anatomy 0.000 description 4
- 238000004140 cleaning Methods 0.000 description 4
- 238000000465 moulding Methods 0.000 description 4
- 229910052863 mullite Inorganic materials 0.000 description 4
- 230000008929 regeneration Effects 0.000 description 4
- 238000011069 regeneration method Methods 0.000 description 4
- 239000002893 slag Substances 0.000 description 4
- 229910052782 aluminium Inorganic materials 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminum Chemical compound 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Abstract
The utility model discloses a kind of secondary metal smelting furnaces.Including furnace body, set on the breast hole of the furnace body, the furnace body includes skeleton layer and internal layer, the skeleton layer includes refractory brick course, further include guiding device, the guiding device is connected to the furnace body including one or the slag-guiding plate of the furnace body is connected to by attachment device, and the slag-guiding plate is correspondingly arranged at the lower part of the breast hole, and the slag-guiding plate, which tilts down, protrudes from corresponding furnace body outer wall face.The secondary metal smelting furnace theory structure is simple, reasonable, can improve melting ingot casting production on-site environment, can also improve production efficiency to a certain degree, meanwhile, there is preferably Smelting Effect and higher smelting efficiency, adaptability is good, strong applicability.
Description
Technical field
The utility model is related to a kind of smelting system more particularly to a kind of secondary metal smelting furnaces.
Background technology
Smelting furnace be include the metals such as aluminium regeneration melting ingot casting system it is indispensable or device, the shape of smelting furnace, knot
The consumption etc. of structure composition, the operational efficiency for not only directly affecting smelting system, fuel, such as smelting furnace material fluidity, furnace chamber pressure
Uniformity coefficient of power and temperature etc.；But also smelting technology operation being directly affected, such as the maintenance maintenance scarfing cinder of smelting furnace, this is right
Yu Danlu or structure composition it is not reasonable more stoves combination, influence it is all the more apparent.For example existing smelting furnace is due to its furnace body
The reasons such as the shape and structure of inner cavity, if the shape at its bottom wall position is in reversed trapezoidal shape, not only scarfing cinder is inconvenient, needs to spend
Time is long, and scarfing cinder is painstaking, scarfing cinder is not clean, influences production efficiency.Also, due to its internal structure external structure etc., scarfing cinder
Process also impacts ambient enviroment, and Metal Melting slag falls completely or scald people, exactly punctures tire of mucking haulage.In addition, by
In the high temperature and particularity of Metal Melting, bad setting has adjustable for height discharge portion, in this case, existing molten
The Liu Tangkou of furnace（Metal smelting liquid floss hole）Setting structure is unreasonable, and causes the discharge of melting liquid and submergence absolute altitude
There are contradictions with furnace chamber scarfing cinder, it is impossible to mutually coordinated cooperation.Scarfing cinder is inconvenient or immersion metal absolute altitude is limited, and shadow
Submergence Smelting Effect is rung, energy consumption is increased and reduces production efficiency.
Utility model content
The purpose of this utility model is in view of the deficienciess of the prior art, providing a kind of secondary metal smelting furnace.This is again
Raw metal smelting-furnace theory structure is simple, reasonable, can improve melting ingot casting production on-site environment, can also improve life to a certain degree
Efficiency is produced, and scarfing cinder is more simple and convenient, reduce labor intensity；Meanwhile with preferably Smelting Effect and higher molten
Efficiency is refined, adaptability is good, strong applicability.
The technical solution of the utility model secondary metal smelting furnace includes furnace body, described set on the breast hole of the furnace body
Furnace body includes skeleton layer and internal layer, and the skeleton layer includes refractory brick course, further includes guiding device, the guiding device includes
One is connected to the furnace body or the slag-guiding plate of the furnace body is connected to by attachment device, and the slag-guiding plate is correspondingly arranged at described clear
The lower part of cinder notch, the slag-guiding plate, which tilts down, protrudes from corresponding furnace body outer wall face.
Its attachment device of the slag-guiding plate includes being opened in the coupling recesses of the lower part of the stream soup mouth of the furnace body, Yi Jihang
Walk formula bearing support.
The utility model secondary metal smelting furnace due to shape and structure advantages of simple in its furnace chamber, scarfing cinder is simple and convenient,
Quickly, it is time saving and energy saving, and scarfing cinder overall process is not in scaling-off in Workplace ground always, not only improves safety, but also
Improve production environment；Which solve molten metal is needed to drain when scarfing cinder or maintenance to submerge with melting production process molten metal simultaneously
The problem of absolute altitude requirement is conflicting.This secondary metal smelting furnace has relative productivity high and energy saving, is adapted to not of the same race
Class, characteristic raw material regeneration melting.The resistance to body corrosivity of its inboard wall of furnace body is strong, and maintenance cost is low, repair takes a short time, and makes
Use long lifespan.
Description of the drawings
Fig. 1 is one example structure schematic diagram of the utility model secondary metal smelting furnace.Fig. 2 is the utility model regeneration gold
Belong to another example structure schematic diagram of smelting furnace.Fig. 3 is the utility model secondary metal smelting furnace another embodiment structural representation
Figure.Fig. 4 is the guiding device structure diagram in another embodiment of the utility model.
Specific embodiment
Now by embodiment combination attached drawing, the utility model is described in further detail, as shown in Figure 1.Regeneration gold in this example
Belong to smelting furnace and include furnace body 1, set on the corresponding side of furnace body 1（Forepart）On Liu Tangkou（Or melting liquid floss hole）24 and corresponding
Breast hole 2 etc..Its furnace body 1 includes skeleton layer 10, insulating layer 12 and internal layer 11, and insulating layer 12 is set to the relatively outer of skeleton layer
Side, skeleton layer are formed by fire resisting is brick.Its insulating layer 12 is painted by fire clay and is formed in the surface of skeleton layer.Insulating layer 12
Outside wall surface be equipped with one layer of iron sheet and wrap up protective layer.The setting height of breast hole is higher than stream soup mouth.Breast hole is equipped with fire door 25.
Furnace body its furnace chamber wall surface 3 setting is higher than furnace chamber in the curved wall from breast hole 2 toward inside at breast hole 2
It is relatively higher at its breast hole 2 of the furnace chamber wall surface of the rest part of wall surface, i.e. furnace body, and its remaining with furnace chamber wall surface
Part forms arc or gradient connection；The radian of its curved wall is 20 degree or so.This furnace cavity bottom knot of the utility model
Structure scarfing cinder is simpler, conveniently, it is clean, time saving and laborsaving, particularly it will not will mix accumulation in scarfing cinder in molten in furnace chamber
Refining liquid takes furnace cavity bottom out of by clinker and causes to waste and increase scarfing cinder burden.
In the opposite opposite side relative to stream soup mouth 24 of furnace body 1（Rear portion）Submergence regulation and control mouth 4 is offered, submergence is adjusted
The setting height of mouth 4 is controlled higher than corresponding stream soup mouth 24.
It regulates and controls mouth with flowing mutual cooperation of soup mouth by submergence, by flowing soup mouth to the melting liquid of furnace chamber close to putting
It is dry, convenient for scarfing cinder while, the metal smelting liquid liquid level in furnace chamber can be easily controlled according to installation position, according to different originals
The needs of material can set a smelting efficiency height and Smelting Effect preferably, adapt to and be satisfied with raw metal of different nature
The melting immersion liquid absolute altitude of immersion smelting time.To obtain relatively higher smelting efficiency and effect.Meanwhile melting can be made
Stove has flexible discharge ingot ways.
The utility model includes the guiding device of a clinker, and guiding device includes being located at breast hole 2 set on furnace body 1
Lower section, the slag-guiding plate 5 corresponding to the breast hole, the bottom wall of slag-guiding plate gravity flow soup mouth tilt protrusion and extend furnace body down outward
Outside wall surface.It coordinates with slag waggon 6 so that its clinker and fraction of melting liquid do not fall out ground in furnace bottom scarfing cinder, both pacified
Entirely and make production scene clean, do not need to special messenger and cleaning and maintenance is carried out to scarfing cinder scene.Control door is equipped in breast hole.It is flowed
Soup mouth and submergence control mouth are respectively equipped with asbestos cone plug or pillbox high-temperature control valve.
In the utility model embodiment 2, as shown in Fig. 2, the furnace chamber wall surface 3 of its furnace body is set is similar to sine wave in one
The curved surface wall surface of formula, each corresponding side wall being higher than by the portion of arching upward at breast hole by furnace chamber of the curved surface wall surface of sine wave type
The portion that arches upward at place.It can obtain relatively better scarfing cinder effect, can be truly realized scarfing cinder and not stay dead angle.Remaining structure of this example
Etc. can be similar with above-described embodiment.Stream soup mouth can be set at furnace chamber minimum point.
In the utility model embodiment 3, the sine wave type curved surface wall surface of furnace chamber is higher than by the portion of arching upward at stream soup mouth
The rest part of corresponding furnace chamber wall surface.Remaining structure of this example etc. can be similar with any of the above-described embodiment.
In the utility model embodiment 4, as shown in figure 3, its furnace body includes skeleton layer 10, insulating layer 12 and internal layer 11, also
Including an isolation paste layer 13, insulating layer 12 is set to the opposite exterior lateral sides of skeleton layer, and skeleton layer is formed by fire resisting is brick.It keeps the temperature
Layer 12 is painted by fire clay and is formed in the surface of skeleton layer or refractory brick course.Its internal layer 11 is formed to be poured by mullite material
Flue layer, poured in mullite material and paste layer be isolated equipped with one between the bladder layer of composition and skeleton layer or refractory brick course.
It is isolated paste layer and is made of materials such as asbestos cloths.The bladder layer that composition is poured to mullite material by it is isolated, molten
Only bladder layer to be removed be repaired when furnace is overhauled or the bladder layer of mullite material occurs damaged both can, it will not
Main frame layer is damaged, avoids, as needing to remove replacement together with main frame layer when existing smelting furnace overhauls, to drop
The low cost of overhaul and working hour.And it is with extraordinary heat insulation effect.It is with structure is simpler, construction cost is low but keeps the temperature
Effect is but relatively more preferable, and maintenance is convenient and simple, at low cost, can reduce melting liquid（Such as molten aluminum）Etch to furnace wall improves
The service life of furnace chamber internal face, submergence regulation and control mouth 4 are set to the left or right side relative to stream soup mouth or breast hole of furnace body.
Remaining structure of this example etc. can be similar with any of the above-described embodiment.
In the utility model embodiment 5, furnace body includes skeleton layer, insulating layer and internal layer, between skeleton layer and internal layer
A layer separation pouring layer is provided with, separation pouring layer is poured by the refractory material having again forms a bell-type or telescopic entirety,
Insulating layer is set to the opposite exterior lateral sides of skeleton layer, and skeleton layer is formed by fire resisting is brick.Its size dimension of the nano material patch
Various ceramic tile sizes can be made as needed.Its with higher mechanical strength and relatively preferably heat insulation while；Also
It overhauls and safeguards convenient for smelting furnace, maintenance does not have to overall pulling down.It can reduce melting liquid（Such as molten aluminum）Etch to furnace wall, carries
The service life of blast furnace intracavitary wall surface, maintenance are convenient and simple, at low cost.It submerges regulation and control mouth and includes several being in lateral or/and perpendicular
To cone-shaped hole.It can further improve the control accuracy and range of submergence liquid level, to be suitable for various variety classes
The high efficiency of the raw material of matter and type, high effect melting.Especially since the smelting furnace of the prior art is in maintenance or furnace chamber
It after wall damage, needs to remove entire smelting furnace and remanufactures, cost is especially high, and the melting furnace structure of this example and corresponding
Material so that it, which is either overhauled in still production process, burner hearth occurs（Chamber）Inner wall damages, and only of short duration blowing out is needed to carry out part
Specific aim repairing can both solve the problems, such as, can significantly save maintenance and repair man-hour cost, operating cost and production cost.It is molten
Furnace is connected with pouring device, and pouring device includes pig moulding machine, cooling device, and the pig moulding machine includes annular pig moulding machine, casting
Ingot machine or annular pig moulding machine include several molds being connected with each other.Cooling device is sheathed on the outside wall surface of mold.Remaining knot of this example
Structure etc. can be similar with any of the above-described embodiment.
In Metal Melting system embodiment 6 of the present invention, as shown in figure 4, the guiding device of its clinker include slag-guiding plate and
The special-shaped coupling recesses of the lower part of the corresponding breast hole being opened on furnace body outer wall face, slag-guiding plate 5 include outside, inclined downward
The main body of extension leads slag portion 5b and is connected to lockings inner opposite end, with special-shaped coupling recesses that the main body leads slag portion 5b
The clamping part 5a that raises up of the corresponding mating connections of portion 35a；Its special-shaped coupling recesses 35 is included in the outer part（Or along melting radially
Direction）Coupling guide portion 35b and the sticking department 35a being recessed upwards positioned inside, cross sectional shape in the up-down direction
In an approximately transversely L-type groove；Its one end extended outside furnace body using slag-guiding plate from weight so that raised clamping part
Fastening is contacted with the sticking department 35a mutual cooperations of special-shaped coupling recesses, realizes fastener-free or other any fixed connecting parts
Or the adaptive auto lock connection of device.The maximum height of one end by raised clamping part 5a of slag-guiding plate 5 is less than special-shaped coupling
Close the minimum constructive height of the coupling guide portion 35b of groove 35.The characteristics of its protrusion of the guiding device of the present invention, is not only to exempt from installed part
Automatic movable connects, and structure is extremely simple, science and rationally, and use is extremely simple, conveniently, since it is in smelting furnace smelting period
Between, can hold up one end pull-out upwards can both lay down, and avoid being fixedly connected on furnace body always and occupied space, obstruction and influence are molten
Refine the production operation at scene.It has very strong practicability.Remaining structure of this example etc. can be similar with any of the above-described embodiment.
Claims (2)
1. a kind of secondary metal smelting furnace, including furnace body, set on the breast hole of the furnace body, the furnace body includes skeleton layer and interior
Layer, the skeleton layer include refractory brick course, it is characterized in that further including guiding device, the guiding device is connected to institute including one
It states furnace body or the slag-guiding plate of the furnace body is connected to by attachment device, the slag-guiding plate is correspondingly arranged under the breast hole
Portion, the slag-guiding plate, which tilts down, protrudes from corresponding furnace body outer wall face.
2. secondary metal smelting furnace according to claim 1, it is characterized in that its attachment device of the slag-guiding plate includes being opened in
The stream coupling recesses of lower part of soup mouth and walking bearing support of the furnace body.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721025945.4U CN207585329U (en) | 2017-08-16 | 2017-08-16 | A kind of secondary metal smelting furnace |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721025945.4U CN207585329U (en) | 2017-08-16 | 2017-08-16 | A kind of secondary metal smelting furnace |
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| CN207585329U true CN207585329U (en) | 2018-07-06 |
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| CN201721025945.4U Expired - Fee Related CN207585329U (en) | 2017-08-16 | 2017-08-16 | A kind of secondary metal smelting furnace |
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| Country | Link |
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