CN207578138U - A kind of plastic products periphery and transverse plane polishing machine - Google Patents
A kind of plastic products periphery and transverse plane polishing machine Download PDFInfo
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- 238000005498 polishing Methods 0.000 title claims abstract description 158
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- 239000004033 plastic Substances 0.000 title claims abstract description 35
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- 238000012545 processing Methods 0.000 claims abstract description 31
- 230000001681 protective effect Effects 0.000 claims abstract description 31
- 230000005540 biological transmission Effects 0.000 claims abstract description 27
- 238000001816 cooling Methods 0.000 claims abstract description 6
- 238000007517 polishing process Methods 0.000 claims description 22
- 238000000034 method Methods 0.000 claims description 11
- 230000033001 locomotion Effects 0.000 claims description 8
- 239000000463 material Substances 0.000 claims description 6
- 230000008569 process Effects 0.000 claims description 6
- 230000017525 heat dissipation Effects 0.000 claims description 4
- 238000013021 overheating Methods 0.000 claims description 3
- 239000002699 waste material Substances 0.000 claims description 2
- 238000013461 design Methods 0.000 description 8
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- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 2
- 239000003082 abrasive agent Substances 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
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- 238000005299 abrasion Methods 0.000 description 1
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- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005282 brightening Methods 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
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- 229920001169 thermoplastic Polymers 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
- 239000005341 toughened glass Substances 0.000 description 1
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- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
本实用新型涉及一种塑料制品外圆面及端平面抛光机,包括机架及连接于机架上的主轴传动系统、抛光布轮架进给系统、尾架及防护装置,主轴传动系统包括主轴,主轴上安装有分度盘,分度盘通过拔销与卡盘连接,主轴由第一驱动装置驱动其转动,抛光布轮架进给系统包括支架及固定于支架上的第二驱动装置,第二驱动装置与抛光布轮连接,支架与三轴联动系统连接,抛光布轮一侧设有布轮防护罩,布轮防护罩与抽风冷却装置连接,所述尾架与主轴传动系统的卡盘配合,夹紧工件的两端,防护装置用于确保加工过程中操作工人人身安全,并保护抛光机重要零部件,本实用新型的抛光机能够实现复杂曲线的外圆面及端面的抛光,工作效率高。
The utility model relates to a polishing machine for the outer circular surface and end plane of plastic products, which comprises a frame and a main shaft transmission system connected to the frame, a polishing cloth wheel rack feeding system, a tailstock and a protective device. The main shaft transmission system includes a main shaft , an indexing plate is installed on the main shaft, and the indexing plate is connected with the chuck through a pull pin, the main shaft is driven to rotate by the first driving device, and the feeding system of the polishing cloth wheel frame includes a bracket and a second driving device fixed on the bracket. The second driving device is connected with the polishing cloth wheel, the bracket is connected with the three-axis linkage system, a cloth wheel protective cover is provided on one side of the polishing cloth wheel, and the cloth wheel protective cover is connected with the exhaust cooling device, and the tailstock is connected with the card of the main shaft drive system The disc fits to clamp both ends of the workpiece. The protective device is used to ensure the personal safety of the operator during the processing and protect the important parts of the polishing machine. The polishing machine of the utility model can realize the polishing of the outer circular surface and the end surface of the complex curve. high working efficiency.
Description
技术领域technical field
本实用新型涉及抛光设备技术领域,具体涉及一种塑料制品外圆面及端平面抛光机。The utility model relates to the technical field of polishing equipment, in particular to a polishing machine for the outer circular surface and end plane of plastic products.
背景技术Background technique
塑料材料的再加工是塑料制品生产过程中不可或缺的重要工序。塑料制品表面质量的提高,其目的主要在于对塑料制品外观进行修饰。汽车外包围、电子产品外壳、透明塑料窗口等塑料产品壳体在批量生产加工时,其表面的划痕、擦伤、熔迹等缺陷是高频率存在的,因此采用表面附有磨蚀物料或者抛光增光剂的高速旋转抛光轮,与工件表面以一定的挤压力进行接触,利用布轮与塑料制品表面之间因高速旋转而产生的相对高线速度引起的摩擦,对塑料制品内外表面进行的光整修饰性加工,即对塑料制品的抛光加工。The reprocessing of plastic materials is an indispensable and important process in the production process of plastic products. The purpose of improving the surface quality of plastic products is mainly to modify the appearance of plastic products. During the mass production and processing of plastic product shells such as automobile enclosures, electronic product shells, and transparent plastic windows, defects such as scratches, abrasions, and melting marks on the surface exist at a high frequency, so abrasive materials or polishing materials attached to the surface are used. The high-speed rotating polishing wheel of the brightening agent contacts the surface of the workpiece with a certain extrusion force, and uses the friction caused by the relatively high linear speed between the cloth wheel and the surface of the plastic product due to high-speed rotation to polish the inner and outer surfaces of the plastic product. Finishing finishing processing, that is, polishing processing of plastic products.
目前的抛光机主要专门针对钢、铝、铜等金属制品的表面和管类进行效果处理,而对塑料制品进行设计的抛光机,目前在国内还没有大范围地研发和使用。The current polishing machine is mainly used for effect treatment on the surface and pipes of metal products such as steel, aluminum, copper, etc., while the polishing machine designed for plastic products has not yet been developed and used on a large scale in China.
外圆抛光机主要的加工围是针对圆柱形、圆锥形或者其他形状素线展开的工件,对其外表面进行光整修饰性的精密加工,去除工件曲线外圆表面上的划痕、毛刺、斑点等表面质量缺陷,使工件曲线外圆外表面光亮、平滑、呈镜面效果或达到设计使用要求中的某一粗糙度等级。The main processing area of the cylindrical polishing machine is to perform finishing and finishing precision machining on the outer surface of workpieces that are cylindrical, conical or other shapes, and to remove scratches, burrs, Spots and other surface quality defects make the outer surface of the curved outer circle of the workpiece bright, smooth, have a mirror effect or reach a certain roughness level in the design and use requirements.
专利申请号为201210050256.4,名称为:一种外圆和端面自动抛光机,该专利采用在待抛光工件堵孔两侧端面设计加装磨片,由数控装置同时驱动外圆抛光磨头与两侧磨片,实现工件外圆面与两侧端面的抛光,由于外圆抛光磨头设计安装在床身直线导轨一侧,不能进行移动,头架与尾架夹紧待抛光工件可以在机床床身上的直线导轨上移动,因此仅能对工件圆柱侧面进行抛光,无法实现对连续变截面工件复杂外圆面的抛光,工件两侧堵孔端面抛光由磨片完成,抛光面积较小,同时抛光位置固定,与本实用新型抛光方式存在显著区别;专利申请号为201310478211.1,名称为:布轮抛光机,该专利主要对抛光布轮结构进行设计,缺少对带抛光工件的夹持设计,抛光过程中人为对抛光轨迹进行控制,抛光精度与表面质量无法保证,同时对操作工人的人身安全造成隐患,同时抛光布轮设置在集尘罩内,与本实用新型布轮防护罩相比,存在布轮更换不方便以及不能对抛光过程中产生的抛光磨屑进行清理、无法降低连续抛光时产生局部高温等问题,而本实用新型的布轮防护罩设计均可以解决;专利申请号为201010593433.4,名称为:自动布轮抛光机,该专利采用三轴联动平台控制工件抛光位置,可实现工件沿X轴Y轴的移动,通过旋转臂实现Z轴转动,从而实现抛光边的更换,但是缺少Z轴方向高度的调节控制,因此该抛光机无法对Z轴方向上高度较高的工件完全抛光,同时抛光过程中缺少防护装置,使得操作过程存在安全隐患,缺少对抛光过程中产生的抛光磨屑以及残损布料的收集处理装置,使得抛光时产生大量烟尘,吸气装置仅实现对工件位置的固定,并没有收集处理作用;布轮直接与电机轴相连,电机转速较高,在抛光布轮与工件接触时,易产生振动,影响抛光质量,该专利主要对工件平面边缘以及圆角进行抛光,无法实现对工件外圆面的连续抛光。The patent application number is 201210050256.4, and the name is: an automatic polishing machine for outer circle and end face. Grinding disc to realize the polishing of the outer circular surface of the workpiece and the end faces on both sides. Since the outer cylindrical polishing grinding head is designed to be installed on the side of the linear guide rail of the bed, it cannot be moved. The workpiece to be polished can be clamped by the headstock and tailstock on the machine bed. Therefore, it can only polish the cylindrical side of the workpiece, and cannot realize the polishing of the complex outer circular surface of the workpiece with continuously variable cross-section. The polishing of the end face of the plugged hole on both sides of the workpiece is completed by the grinding disc, and the polishing area is small. At the same time, the polishing position It is fixed, which is significantly different from the polishing method of the utility model; the patent application number is 201310478211.1, and the name is: cloth wheel polishing machine. This patent mainly designs the structure of the polishing cloth wheel, and lacks the clamping design for the polished workpiece. The polishing track is artificially controlled, the polishing accuracy and surface quality cannot be guaranteed, and at the same time, it causes hidden dangers to the personal safety of the operators. At the same time, the polishing cloth wheel is arranged in the dust collection cover. Compared with the cloth wheel protective cover of the utility model, there is It is inconvenient to replace and cannot clean the polishing debris produced in the polishing process, and cannot reduce the local high temperature during continuous polishing, etc., but the design of the cloth wheel protective cover of the utility model can solve it; the patent application number is 201010593433.4, and the name is : Automatic cloth wheel polishing machine, the patent uses a three-axis linkage platform to control the polishing position of the workpiece, which can realize the movement of the workpiece along the X-axis and Y-axis, and realize the Z-axis rotation through the rotating arm, thereby realizing the replacement of the polishing edge, but lacks the Z-axis direction The height is adjusted and controlled, so the polishing machine cannot completely polish the workpiece with a high height in the Z-axis direction. At the same time, the lack of protective devices during the polishing process makes the operation process a safety hazard, and lacks the polishing debris and damage generated during the polishing process. The cloth collection and processing device produces a large amount of smoke and dust during polishing. The suction device only realizes the fixing of the workpiece position, and has no collection and processing effect; the cloth wheel is directly connected to the motor shaft, and the motor speed is high. When the polishing cloth wheel is in contact with the workpiece When it is used, it is easy to generate vibration and affect the polishing quality. This patent mainly polishes the plane edge and rounded corners of the workpiece, and cannot achieve continuous polishing of the outer circular surface of the workpiece.
实用新型内容Utility model content
本实用新型的目的是针对塑料制品外圆面以及端平面进行抛光处理,提供一种能够根据零件复杂外圆面而改变抛光布轮运动轨迹的专用抛光设备,兼顾外圆面与端面的抛光要求。The purpose of this utility model is to polish the outer circular surface and end plane of plastic products, provide a special polishing equipment that can change the movement track of the polishing cloth wheel according to the complex outer circular surface of the part, and take into account the polishing requirements of the outer circular surface and the end surface .
为实现上述目的,本实用新型采用以下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:
一种塑料制品外圆面及端平面抛光机,包括机架及可拆卸连接于机架上的主轴传动系统、抛光布轮架进给系统、尾架及防护装置。A polishing machine for outer circular surface and end plane of plastic products, comprising a frame, a main shaft drive system detachably connected to the frame, a polishing cloth wheel rack feeding system, a tailstock and a protective device.
所述机架底端安装有调节轮,方便移动,机架上设有多位置安装孔,方便主轴传动系统、抛光布轮架进给系统、尾架的位置调节。Adjustment wheels are installed at the bottom of the frame, which is convenient to move. The frame is provided with multi-position mounting holes, which is convenient for the position adjustment of the main shaft drive system, the polishing cloth wheel frame feeding system, and the tailstock.
所述主轴传动系统包括主轴,所述主轴上安装有分度盘,所述分度盘通过拔销与卡盘连接,主轴由第一驱动装置驱动其转动,通过拔销的锁紧与拔出状态实现卡盘随主轴转动与主轴不转、卡盘手动转动状态的切换。The main shaft transmission system includes a main shaft, on which an indexing plate is installed, and the indexing plate is connected with the chuck through a pull pin, and the main shaft is driven by the first driving device to rotate, and through the locking and pulling out of the pulling pin The state realizes the switching between the state that the chuck rotates with the spindle and the state that the spindle does not rotate and the chuck rotates manually.
所述抛光布轮架进给系统包括支架及固定与支架上的第二驱动装置,所述第二驱动装置与抛光布轮连接,抛光布轮由第二驱动装置驱动其转动,所述支架与三轴联动系统连接,三轴联动系统驱动支架在三个方向上的运动,实现对复杂曲线回旋表面的抛光要求,所述抛光布轮一侧设有与支架可拆卸连接的分体式布轮防护罩,防止抛光过程中造成的抛光材料的废屑飞溅,同时可以防止布轮本身因质量问题,在受到抛光冲击、振动时造成的破碎,所述布轮防护罩与抽风冷却装置连接,对抛光布轮及工件进行散热,同时抽出磨屑及残损布料。The feeding system of the polishing cloth wheel frame includes a support and a second driving device fixed on the support, the second driving device is connected with the polishing cloth wheel, and the polishing cloth wheel is driven to rotate by the second driving device, and the support and the polishing cloth wheel are connected to each other. The three-axis linkage system is connected, and the three-axis linkage system drives the movement of the bracket in three directions to meet the polishing requirements for the complex curved surface. The side of the polishing cloth wheel is equipped with a split cloth wheel that is detachably connected to the bracket. The cover prevents the waste of the polishing material from splashing during the polishing process. At the same time, it can prevent the cloth wheel itself from being broken due to the impact and vibration of polishing due to quality problems. The cloth wheel and the workpiece are dissipated, and at the same time, the abrasive dust and damaged cloth are extracted.
所述尾架与主轴传动系统的卡盘配合,夹紧工件的两端,对工件起支撑、定心作用。The tailstock cooperates with the chuck of the main shaft transmission system to clamp the two ends of the workpiece to support and center the workpiece.
所述防护装置用于确保加工过程中操作工人人身安全,并保护抛光机重要零部件。The protection device is used to ensure the personal safety of the operating workers during the processing and protect the important parts of the polishing machine.
进一步的,所述第一驱动装置包括传动电机,所述传动电机通过皮带传动带动大带轮转动,大带轮与变速箱连接,将动力传输给变速箱,所述变速箱输出轴通过联轴器将动力输出给分度盘及卡盘。Further, the first driving device includes a transmission motor, and the transmission motor drives the large pulley to rotate through a belt drive. The large pulley is connected to the gearbox to transmit power to the gearbox. The output shaft of the gearbox is connected to the gearbox through a coupling The device outputs the power to the indexing plate and the chuck.
进一步的,所述三轴联动系统包括固定于机架上的X轴向线性滑动副,所述X轴向线性滑动副上连接有Y轴向线性滑动副,所述X轴向线性滑动副驱动Y轴向线性滑动副沿X轴向运动,所述Y轴向线性滑轨副连接Z轴向线性滑动副,驱动Z轴向线性滑动副的沿Y轴向运动,所述Z轴向线性滑动副与支架连接,驱动支架沿Z轴向运动。Further, the three-axis linkage system includes an X-axis linear sliding pair fixed on the frame, a Y-axis linear sliding pair is connected to the X-axis linear sliding pair, and the X-axis linear sliding pair drives The Y-axis linear sliding pair moves along the X-axis. The Y-axis linear slide rail pair is connected to the Z-axis linear sliding pair to drive the Z-axis linear sliding pair to move along the Y-axis. The Z-axis slides linearly The pair is connected with the bracket, and drives the bracket to move along the Z axis.
进一步的,所述X轴向线性滑轨副及Y轴向线性滑轨副通过联动电机进行电动驱动,Z轴向线性滑轨副通过手轮进行手动驱动。Further, the X-axis linear slide rail pair and the Y-axis linear slide rail pair are electrically driven by a linkage motor, and the Z-axis linear slide rail pair is manually driven by a hand wheel.
进一步的,所述第二驱动装置包括抛光电机,所述抛光电机通过皮带转动驱动布轮轴的转动,所述抛光布轮固定于布轮轴上,所述布轮轴通过四个角接触球轴承安装于支架上,所述四个角接触球轴承可防止布轮轴在X轴方向上抛光进行往复运动时发生轴向窜动。Further, the second driving device includes a polishing motor, and the polishing motor drives the rotation of the cloth wheel shaft through the rotation of the belt, the polishing cloth wheel is fixed on the cloth wheel shaft, and the cloth wheel shaft is installed on the cloth wheel shaft through four angular contact ball bearings. On the bracket, the four angular contact ball bearings can prevent axial movement of the cloth wheel shaft during reciprocating motion during polishing in the X-axis direction.
进一步的,所述布轮防护罩通过螺纹连接杆螺纹连接于支架上,包括罩体及与罩体可拆卸连接的端盖,在对布轮防护罩不进行整体拆卸的前提下,通过拆卸端盖,便可以进行抛光布轮的更换。Further, the cloth wheel protective cover is threadedly connected to the bracket through a threaded connecting rod, including the cover body and the end cap detachably connected with the cover body. cover, the polishing cloth wheel can be replaced.
进一步的,所述螺纹连接杆一端通过螺母对布轮防护罩进行压紧,另一端设有一段截面为矩形的杆段,方便与扳手配合,将螺纹连接杆拧紧在支架上。Further, one end of the threaded connecting rod is used to compress the protective cover of the cloth wheel through a nut, and the other end is provided with a rod segment with a rectangular cross-section, which is convenient to cooperate with a wrench to tighten the threaded connecting rod on the bracket.
进一步的,所述抽风冷却装置包括抽风机管路及与抽风机管路连接的抽风机,所述抽风机管路与布轮防护罩连通,加工过程中加速加工区域的空气流动,增强抛光机的散热性能,避免抛光工件在过程中因过热而导致表面烧伤甚至毁坏,同时将磨屑、残损布料抽出,清理加工空间,确保抛光过程可以持续进行。Further, the exhaust cooling device includes an exhaust fan pipeline and an exhaust fan connected to the exhaust fan pipeline, and the exhaust fan pipeline communicates with the cloth wheel protective cover, so as to accelerate the air flow in the processing area during the processing and enhance the polisher. Excellent heat dissipation performance to avoid surface burns or even damage to the workpiece due to overheating during the polishing process. At the same time, the grinding debris and damaged cloth are drawn out to clean the processing space to ensure that the polishing process can continue.
进一步的,所述防护装置包括主轴箱罩,用于罩住主轴传动系统,保护主轴传动系统的零部件,所述主轴箱罩上设有主轴箱门,所述主轴箱罩的一侧设有上滚轮滑道及桌面滚轮滑道,所述上滚轮滑道一端固定于主轴箱罩的上端,另一端通过上滑道端面支撑架支撑在机架上,所述上滚轮滑道及桌面滚轮滑道之间设置可沿上滚轮滑道及桌面滚轮滑道滑动的推拉门,用于加工过程中,防止塑料磨屑及残损布料飞出,所述推拉门上设有观察窗,方便操作工人在抛光过程中对工件实施观察。Further, the protective device includes a spindle box cover, which is used to cover the spindle transmission system and protect the components of the spindle transmission system. The spindle box cover is provided with a spindle box door, and one side of the spindle box cover is provided with The upper roller slideway and the desktop roller slideway, one end of the upper roller slideway is fixed on the upper end of the spindle box cover, and the other end is supported on the frame by the end support frame of the upper slideway, the upper roller slideway and the desktop roller slideway A sliding door that can slide along the upper roller slideway and the desktop roller slideway is set between the lanes, which is used to prevent plastic abrasive chips and damaged cloth from flying out during the processing. The sliding door is equipped with an observation window, which is convenient for the operator to Observe the workpiece during the polishing process.
进一步的,所述尾架在尾架体导轨上滑动,实现主轴方向轴向移动,满足不同长度工件的抛光要求,配合卡盘对工件完成定心、夹紧,尾架体导轨通过螺栓螺母固定在机架上。Further, the tailstock slides on the guide rail of the tailstock body to realize axial movement in the direction of the main shaft to meet the polishing requirements of workpieces of different lengths, cooperate with the chuck to complete centering and clamping of the workpiece, and the tailstock body guide rail is fixed by bolts and nuts on the rack.
本实用新型的有益效果:The beneficial effects of the utility model:
1.本实用新型的抛光机可对塑料制品外圆面以及端平面进行抛光,区别于现有抛光表面单一的抛光机,实现一机多用,通过X、Y轴联动完成抛光布轮路径规划,实现对回转体工件复杂连续外圆表面的抛光工序;通过更换卡盘以及利用手轮调整抛光布轮在Z轴方向的高度,调整抛光布轮水平高度,实现不同高度端平面的抛光,满足不同形状、尺寸工件的抛光需求。1. The polishing machine of this utility model can polish the outer circular surface and end plane of plastic products, which is different from the existing polishing machine with a single polishing surface, and realizes one machine with multiple functions, and completes the path planning of the polishing cloth wheel through the linkage of X and Y axes. Realize the polishing process of the complex and continuous outer circular surface of the rotary workpiece; by changing the chuck and using the hand wheel to adjust the height of the polishing cloth wheel in the Z-axis direction, adjust the horizontal height of the polishing cloth wheel, and realize the polishing of different height end planes to meet different requirements. Polishing requirements for shape and size workpieces.
2.本实用新型的抛光机主轴传动系统的第一驱动装置与卡盘之间设置了分度盘,通过控制分度盘的拔销,卡盘随主轴转动,进行工件外圆面的加工,主轴不转动时,通过分度盘手动调整卡盘角度,方便对工件端面进行加工。2. An indexing plate is set between the first driving device and the chuck of the main shaft transmission system of the polishing machine of the present utility model. By controlling the pin pulling of the indexing plate, the chuck rotates with the main shaft to process the outer circular surface of the workpiece. When the main shaft is not rotating, the angle of the chuck can be manually adjusted through the indexing plate, which is convenient for processing the end surface of the workpiece.
3.本实用新型抛光机,设置了分体式的抛光布轮防护罩,在不对防护罩整体进行拆卸的前提下,便可进行抛光布轮的更换。3. The polishing machine of the utility model is equipped with a split polishing cloth wheel protective cover, and the polishing cloth wheel can be replaced without disassembling the protective cover as a whole.
4.本实用新型的抛光机,具有抽风冷却装置,能够及时将加工过程中产生的飞屑吸出,同时起到散热的作用。4. The polishing machine of the present utility model has an air-ventilating cooling device, which can suck out the flying chips generated during the processing in time and play a role of heat dissipation at the same time.
5.本实用新型抛光电机通过带传动方式驱动抛光布轮转动,选用带传动,因其传动过程中较好的缓震性能够有效地吸收传动中的振动,确保抛光机的加工精度能够满足设计要求,同时可以提升抛光轮架整体结构的稳定性;5. The polishing motor of this utility model drives the polishing cloth wheel to rotate through the belt transmission mode. The belt transmission is selected because of its better cushioning performance in the transmission process, which can effectively absorb the vibration in the transmission and ensure that the processing accuracy of the polishing machine can meet the design requirements. Requirements, while improving the stability of the overall structure of the polishing wheel frame;
6.本实用新型抛光机的主轴传动系统、抛光布轮架进给系统、尾架通过螺纹连接固定在机架上,便于拆卸安装,同时可以根据不同抛光要求,对主轴传动系统、尾架等部分进行整体以及零部件替换,实现对多尺寸多种类工件的抛光。6. The main shaft transmission system, the polishing cloth wheel rack feeding system and the tailstock of the polishing machine of the utility model are fixed on the machine frame through screw connections, which are convenient for disassembly and installation. At the same time, the main shaft transmission system, tailstock, etc. can be adjusted according to different polishing requirements. Some parts are replaced as a whole and parts to realize the polishing of multi-size and multi-type workpieces.
附图说明Description of drawings
构成本申请的一部分的说明书附图用来提供对本申请的进一步理解,本申请的示意性实施例及其说明用于解释本申请,并不构成对本申请的限定。The accompanying drawings constituting a part of the present application are used to provide further understanding of the present application, and the schematic embodiments and descriptions of the present application are used to explain the present application and not to limit the present application.
图1是本实用新型整体结构立体结构示意图;Fig. 1 is a three-dimensional structural schematic diagram of the overall structure of the utility model;
图2是本实用新型整体结构主视示意图;Fig. 2 is a front schematic diagram of the overall structure of the utility model;
图3是本实用新型主轴传动系统主视示意图;Fig. 3 is a schematic front view of the main shaft transmission system of the present invention;
图4是本实用新型主轴传动系统侧视示意图;Fig. 4 is a schematic side view of the main shaft drive system of the present invention;
图5是本实用新型抛光布轮架进给系统主视示意图;Fig. 5 is a schematic diagram of the front view of the feeding system of the polishing cloth wheel frame of the utility model;
图6是本实用新型抛光布轮架进给系统侧视示意图;Fig. 6 is a schematic side view of the feeding system of the polishing cloth wheel frame of the utility model;
图7是本实用新型防护装置俯视示意图;Fig. 7 is a top view schematic diagram of the protective device of the present invention;
图8是本实用新型防护装置主视示意图;Fig. 8 is a schematic front view of the protective device of the present invention;
图9是本实用新型防护装置侧视示意图;Fig. 9 is a schematic side view of the protective device of the present invention;
其中:1.机架,101.支撑脚,102.抛光机床桌,103.水平调节轮,2.主轴传动系统,201.传动电机,202.腹板式小带轮,203.V型皮带,204.孔板式大带轮,205.二级变速箱,206.弹性联轴器,207.主轴,208.分度盘,209.拔销,210.三爪联动卡盘,3.抛光布轮架进给系统,301.X轴导轨架,302.X轴滚珠丝杠螺母副,303.第一伺服电机,304.Y轴导轨架,305.Y轴滚珠丝杠螺母副,306.第二伺服电机,307.Z轴导轨架,308.手轮,309.肋板,310.异步电机支架,311.异步电机,312.角接触球轴承,313.布轮轴,314.抛光布轮,315.罩体,316.端盖,317.螺纹连接杆,3171.截面为正方形的杆段,318.法兰盘接头,319.Z轴滚珠丝杠螺母副,320.轴承座,4.尾架,5.防护装置,501.主轴箱罩,502.主轴箱门,503.上滚轮滑道,504.上滑道端面支撑架,505.桌面滚轮滑道,506.四周可调双滑轮,507.推拉门,5071.观察窗口。Among them: 1. Frame, 101. Supporting feet, 102. Polishing machine table, 103. Horizontal adjustment wheel, 2. Main shaft drive system, 201. Transmission motor, 202. Web type small pulley, 203. V-shaped belt, 204 .Orifice plate type large pulley, 205. Secondary gearbox, 206. Elastic coupling, 207. Main shaft, 208. Indexing plate, 209. Pull pin, 210. Three-jaw linkage chuck, 3. Polished cloth wheel frame Feed system, 301. X-axis guide frame, 302. X-axis ball screw nut pair, 303. First servo motor, 304. Y-axis guide rail frame, 305. Y-axis ball screw nut pair, 306. Second servo Motor, 307. Z-axis guide rail frame, 308. hand wheel, 309. rib plate, 310. asynchronous motor bracket, 311. asynchronous motor, 312. angular contact ball bearing, 313. cloth wheel shaft, 314. polishing cloth wheel, 315. Cover body, 316. End cover, 317. Threaded connecting rod, 3171. Rod section with square cross section, 318. Flange joint, 319. Z-axis ball screw nut pair, 320. Bearing seat, 4. Tailstock, 5. Protection device, 501. Spindle box cover, 502. Spindle box door, 503. Upper roller slideway, 504. End face support frame of upper slideway, 505. Desktop roller slideway, 506. Double adjustable pulleys around, 507. Sliding door, 5071. Observation window.
具体实施方式Detailed ways
应该指出,以下详细说明都是例示性的,旨在对本申请提供进一步的说明。除非另有指明,本文使用的所有技术和科学术语具有与本申请所属技术领域的普通技术人员通常理解的相同含义。It should be pointed out that the following detailed description is exemplary and intended to provide further explanation to the present application. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs.
需要注意的是,这里所使用的术语仅是为了描述具体实施方式,而非意图限制根据本申请的示例性实施方式。如在这里所使用的,除非上下文另外明确指出,否则单数形式也意图包括复数形式,此外,还应当理解的是,当在本说明书中使用术语“包含”和/或“包括”时,其指明存在特征、步骤、操作、器件、组件和/或它们的组合。It should be noted that the terminology used here is only for describing specific implementations, and is not intended to limit the exemplary implementations according to the present application. As used herein, unless the context clearly dictates otherwise, the singular is intended to include the plural, and it should also be understood that when the terms "comprising" and/or "comprising" are used in this specification, they mean There are features, steps, operations, means, components and/or combinations thereof.
正如背景技术所介绍的,目前的抛光机主要专门针对钢、铝、铜等金属制品的表面和管类进行效果处理,而对塑料制品进行设计的抛光机,目前在国内还没有大范围地研发和使用,针对上述问题,本申请提出了一种塑料制品外圆面及端平面抛光机及工作方法。As introduced in the background technology, the current polishing machine is mainly for effect treatment on the surface and pipes of metal products such as steel, aluminum, copper, etc., while the polishing machine designed for plastic products has not been developed on a large scale in China at present. And use, aiming at the above problems, the application proposes a polishing machine and working method for the outer circular surface and end plane of plastic products.
本申请的一种典型实施方式中,如图1-9所示,一种塑料制品外圆面及端平面抛光机,包括机架1,所述机架包括支撑脚及固定于支撑脚101顶端的抛光机床桌102,所述抛光机床桌由Q345板材焊接而成,保证了抛光机床桌的强度及刚性,所述支撑脚底端设有四个带锁止功能的水平调节轮103,使得整台抛光机能够根据位置要求进行移动。当抛光机工作位置确定后,可将四个水平调节轮锁止,轮子不发生转动,保证抛光过程中整机位置不发生移动。所述抛光机床桌上具有多个安装孔,所述安装孔中通过螺栓安装有主轴传动系统2、抛光布轮架进给系统3、尾架4及防护装置5,通过调整各系统及机构在不同安装孔上安装,可满足不同规格工件的加工需求。In a typical implementation of the present application, as shown in Figures 1-9, a polishing machine for the outer circular surface and end plane of plastic products includes a frame 1, and the frame includes support feet and is fixed on the top of the support feet 101. Polishing machine table 102, the polishing machine table is welded by Q345 plate, which ensures the strength and rigidity of the polishing machine table, and the bottom of the supporting feet is provided with four horizontal adjustment wheels 103 with locking function, so that the whole table The polishing machine can be moved according to the location requirements. When the working position of the polishing machine is determined, the four horizontal adjustment wheels can be locked, and the wheels will not rotate, so as to ensure that the position of the whole machine will not move during the polishing process. There are a plurality of installation holes on the table of the polishing machine tool, and the main shaft drive system 2, the polishing cloth wheel frame feed system 3, the tailstock 4 and the protection device 5 are installed in the installation holes through bolts. Installation on different mounting holes can meet the processing requirements of workpieces of different specifications.
所述主轴传动系统2包括第一驱动装置,所述第一驱动装置包括传动电机201,所述传动电机为三相异步驱动电机,电机功率在0.5kw左右,转速范围为90-100r/min,所述三相异步驱动电机固定于抛光机床桌上,所述三项异步驱动电机的输出轴连接腹板式小带轮202,所述腹板式小带轮通过两根V型皮带203连接孔板式大带轮204,孔板式大带轮将动力传输给二级变速箱205,所述二级变速箱的输出轴通过弹性联轴器206连接主轴207,所述主轴上安装有分度盘208,所述分度盘通过拔销209与三爪联动卡盘210连接,拔销将分度盘与三爪联动卡盘锁紧时,主轴转动,分度盘和三爪联动卡盘可随主轴转动,进行工件外圆面的加工,当三相异步驱动电机处于待机状态,即主轴不转动时,拔出拔销,可手动转动三爪联动卡盘,实现三爪联动卡盘角度的调整,进而确定待抛光端面平面位置,调整完成后,将分度盘拔销锁止,保证抛光过程中待抛光平面位置不发生改变,需要更换抛光面时,重复拔出拔销等系列操作,重新更换角度进行抛光,减少抛光过程中工件装夹次数,减轻工人负担,提高加工效率。The main shaft drive system 2 includes a first driving device, the first driving device includes a transmission motor 201, the transmission motor is a three-phase asynchronous drive motor, the power of the motor is about 0.5kw, and the speed range is 90-100r/min. The three-phase asynchronous drive motor is fixed on the table of the polishing machine tool, the output shaft of the three-phase asynchronous drive motor is connected to the web type small pulley 202, and the web type small pulley is connected to the orifice type large pulley through two V-shaped belts 203. The belt pulley 204, the orifice type large pulley transmits power to the secondary gearbox 205, the output shaft of the secondary gearbox is connected to the main shaft 207 through the elastic coupling 206, and the indexing plate 208 is installed on the main shaft, so The indexing plate is connected with the three-jaw linkage chuck 210 through the pulling pin 209. When the indexing plate and the three-jaw linkage chuck are locked by pulling the pin, the main shaft rotates, and the indexing plate and the three-jaw linkage chuck can rotate with the main shaft. To process the outer surface of the workpiece, when the three-phase asynchronous drive motor is in the standby state, that is, when the main shaft is not rotating, pull out the pull pin and manually turn the three-jaw linkage chuck to realize the adjustment of the angle of the three-jaw linkage chuck, and then determine After the adjustment of the plane position of the end face to be polished, lock the pin of the index plate to ensure that the position of the plane to be polished will not change during the polishing process. Polishing, reducing the number of workpiece clamping during the polishing process, reducing the burden on workers and improving processing efficiency.
所述抛光布轮架进给系统3包括三轴联动系统,所述三轴联动系统包括X轴向线性滑动副、Y轴向线性滑动副及Z轴向线性滑动副。选用PLC控制器进行控制,实现X、Y轴联动,实现对复杂曲线回旋表面的抛光要求,其优点是可提高工件加工精度、减少加工误差,极大减轻人工压力,减少人工控制因素,大大提升生产效率与工作量。所述X轴向线性滑动副包括固定于抛光机床桌上的X轴导轨架301,X轴导轨架上安装有X轴滚珠丝杠螺母副302,所述滚珠丝杠螺母副通过梅花联轴器与第一伺服电机303连接,由第一伺服电机驱动其工作,所述Y轴线性滑动副包括固定与X轴向线性滑动副移动螺母上的Y轴导轨架304,所述Y轴导轨架上安装有Y轴滚珠丝杠螺母副305,所述滚珠丝杠螺母副通过梅花联轴器与第二伺服电机306连接,由第二伺服电机驱动其工作,所述Z轴向线性滑动副包括固定于Y轴向线性滑动副移动螺母上的Z轴导轨架307,所述Z轴导轨架上安装有Z轴滚珠丝杠螺母副319,所述Z轴滚珠丝杠螺母副通过手轮308进行手动驱动,考虑到抛光过程中抛光面高度变化次数较少,采用手轮对高度进行调整,降低了设计、维护成本,为了提升结构强度,在Z轴导轨架与Y轴导轨架之间设置肋板309。所述Z轴导轨架上标有刻度,可控制抛光布轮在Z轴向的高度,有效行程为500mm,并且Z轴向线性滑动副上设置止动结构,使移动螺母移动到一定位置后,将其锁住。The polishing cloth rack feeding system 3 includes a three-axis linkage system, and the three-axis linkage system includes an X-axis linear sliding pair, a Y-axis linear sliding pair, and a Z-axis linear sliding pair. The PLC controller is selected for control to realize the linkage of X and Y axes, and to realize the polishing requirements for complex curved and convoluted surfaces. Productivity and workload. The X-axis linear sliding pair includes an X-axis rail frame 301 fixed on the table of the polishing machine tool, and an X-axis ball screw nut pair 302 is installed on the X-axis rail frame, and the ball screw nut pair passes through a plum blossom coupling. Connected with the first servo motor 303, driven by the first servo motor to work, the Y-axis linear sliding pair includes a Y-axis guide rail frame 304 fixed on the moving nut of the X-axis linear sliding pair, on the Y-axis guide rail frame A Y-axis ball screw nut pair 305 is installed, the ball screw nut pair is connected to the second servo motor 306 through a plum blossom coupling, and is driven by the second servo motor to work, and the Z-axis linear sliding pair includes a fixed The Z-axis guide rail frame 307 on the Y-axis linear sliding pair moves the nut, and the Z-axis ball screw nut pair 319 is installed on the Z-axis rail frame, and the Z-axis ball screw nut pair is manually operated by the hand wheel 308 Drive, considering that the height of the polishing surface changes less frequently during the polishing process, the height is adjusted by handwheel, which reduces the design and maintenance costs. In order to improve the structural strength, a rib is set between the Z-axis guide rail frame and the Y-axis guide rail frame 309. The Z-axis guide frame is marked with a scale, which can control the height of the polishing cloth wheel in the Z-axis, the effective stroke is 500mm, and a stop structure is set on the Z-axis linear sliding pair, so that after the moving nut moves to a certain position, Lock it down.
所述Z轴向线性滑动副的移动螺母上固定有异步电机支架310,所述异步电机支架,所述异步电机支架为T型结构,T型结构上方固定有异步电机311,采用异步电机作为抛光电机,T型结构下方通过轴承座320、四个角接触球轴承312固定有布轮轴313,所述异步电机通过带传动驱动布轮轴的转动,所述布轮轴端部固定有抛光布轮314,布轮轴采用悬臂式安装方式,因此设置四个角接触球轴承,支撑布轮轴,防止加工过程中布轮轴的轴向窜动。An asynchronous motor support 310 is fixed on the moving nut of the Z-axis linear sliding pair. The asynchronous motor support has a T-shaped structure, and an asynchronous motor 311 is fixed above the T-shaped structure. The asynchronous motor is used as a polishing Motor, under the T-shaped structure, a cloth wheel shaft 313 is fixed through a bearing seat 320 and four angular contact ball bearings 312. The asynchronous motor drives the rotation of the cloth wheel shaft through a belt drive, and a polishing cloth wheel 314 is fixed at the end of the cloth wheel shaft. The cloth wheel shaft adopts a cantilever installation method, so four angular contact ball bearings are set to support the cloth wheel shaft and prevent the axial movement of the cloth wheel shaft during processing.
抛光布轮通常由呢绒布或细棉布圆片相互叠层,并夹在金属片中间压紧制成,叠层厚度约为3~4厘米,提高光泽用的抛光轮一般不用线缝,以保证抛光布轮的柔软性,形状可随待抛光工件外圆表面随时进行变化,以便对工件外表面中的圆弧和倒角位置进行抛光。如果需要质地较硬的抛光轮,则可以用线进行缝联。根据硬度的要求,针脚可以为3~6毫米,针脚密的抛光轮较硬,可抛光一些划伤比较重的塑料制品,抛光轮的直径一般不大于300毫米,如果所需抛光的塑料制品外圆表面光泽度要求高,则需要使用质地特别柔软的抛光轮,直径应小于250毫米,可以使用棉纱或布条制成圆盘。加工热塑性塑料制品,抛光轮的转速应不超过1200m/min的线速度,而加工热固性塑料制品,抛光轮线速度则一般控制在1200~1800m/min的合理范围内。The polishing cloth wheel is usually made of woolen cloth or fine cotton cloth discs stacked on each other and pressed between the metal sheets. The thickness of the stack is about 3 to 4 cm. The polishing wheel used to improve the gloss generally does not need seams to ensure The softness and shape of the polishing cloth wheel can be changed at any time with the outer surface of the workpiece to be polished, so as to polish the arc and chamfering position on the outer surface of the workpiece. If a harder buff is desired, it can be stitched with thread. According to the requirements of hardness, the stitches can be 3-6 mm. The polishing wheel with dense stitches is harder and can polish some plastic products with heavy scratches. The diameter of the polishing wheel is generally not greater than 300 mm. If the plastic products to be polished are outside If the glossiness of the round surface is high, you need to use a particularly soft polishing wheel with a diameter of less than 250 mm, and you can use cotton yarn or cloth strips to make a disc. When processing thermoplastic products, the rotational speed of the polishing wheel should not exceed the line speed of 1200m/min, while for processing thermosetting plastic products, the line speed of the polishing wheel should generally be controlled within a reasonable range of 1200-1800m/min.
抛光过程中,为保证抛光质量以及操作工人人身安全,考虑在抛光布轮外部加装布轮防护罩,抛光布轮的转速非常高,在抛光过程中会造成抛光材料的废屑飞溅,同时也要防止布轮本身因质量问题,在受到抛光冲击、振动时造成的破碎。所述布轮防护罩包括罩体315,所述罩体上通过螺栓可拆卸的连接有端盖316,所述罩体由A3钢板焊接而成,为方便更换抛光布轮,端盖设置为可拆卸式,在不对防护罩整体进行拆卸的前提下,便可以通过拆卸布轮防护罩端盖进行抛光布轮的更换,更加快捷和方便。所述布轮防护罩通过三个螺纹连接杆317与异步电机支架固定连接,所述螺纹连接杆一端通过螺纹结构紧固在异步电机支架上,另一端通过螺纹结构连接在罩体上,并用螺母进行紧固,所述螺纹连接杆上设有一段截面为正方形的杆段3171,方便使用扳手将螺纹连接杆拧紧在异步电机支架上。During the polishing process, in order to ensure the polishing quality and the personal safety of the operators, it is considered to install a cloth wheel protective cover on the outside of the polishing cloth wheel. It is necessary to prevent the cloth wheel itself from being broken when it is subjected to polishing impact and vibration due to quality problems. The cloth wheel protective cover includes a cover body 315, and the cover body is detachably connected with an end cover 316 by bolts. The cover body is welded by A3 steel plates. For the convenience of changing the polishing cloth wheel, the end cover is set to be Detachable type, under the premise of not dismantling the whole protective cover, the polishing cloth wheel can be replaced by removing the end cover of the cloth wheel protective cover, which is faster and more convenient. The cloth wheel protective cover is fixedly connected to the asynchronous motor bracket through three threaded connecting rods 317, one end of the threaded connecting rod is fastened on the asynchronous motor bracket through a threaded structure, and the other end is connected to the cover body through a threaded structure, and a nut For fastening, the threaded connecting rod is provided with a section 3171 with a square section, which is convenient to use a wrench to tighten the threaded connecting rod on the asynchronous motor bracket.
罩体侧面与螺纹连接杆通过螺母联接处为保证一定的强度与刚性,选择厚度3毫米钢板,考虑到抛光布轮材料、被抛光材料为塑料,抛光过程中所产生的飞屑主要是粉末形式,飞溅时对周围物体的施加的力较小,因此罩体其他部分的钢板选择厚度为1mm薄钢板。In order to ensure a certain strength and rigidity at the joint between the side of the cover body and the threaded connecting rod through a nut, a steel plate with a thickness of 3 mm is selected. Considering the material of the polishing cloth wheel and the material to be polished is plastic, the flying debris generated during the polishing process is mainly in the form of powder , The force exerted on the surrounding objects during splashing is small, so the steel plate of other parts of the cover body is selected to be a thin steel plate with a thickness of 1mm.
所述罩体上通过法兰盘接头318连接有抽风管路,所述抽风管路与抽风机连接,构成抽风冷却装置,在加工过程中通过抽风机的作用加速加工区域的空气流动,增强抛光机的散热性能,避免抛光工件在过程中因过热而导致表面烧伤甚至毁坏,同时将磨屑、残损布料抽出,清理加工空间,确保抛光过程可以持续进行。所述抽风机与接收磨屑、残损布料的料斗安装于抛光机床桌下方,使得机床整体机构更为紧凑。The cover body is connected with an exhaust pipeline through a flange joint 318, and the exhaust pipeline is connected with the exhaust fan to form an exhaust cooling device. During the processing, the air flow in the processing area is accelerated by the action of the exhaust fan. Enhance the heat dissipation performance of the polishing machine to avoid surface burns or even damage to the workpiece due to overheating during the polishing process. At the same time, the grinding debris and damaged cloth are drawn out to clean the processing space to ensure that the polishing process can continue. The exhaust fan and the hopper for receiving abrasive debris and damaged cloth are installed under the table of the polishing machine tool, so that the overall structure of the machine tool is more compact.
所述防护装置5包括固定于抛光机床桌上的主轴箱罩501,所述主轴箱罩上安装有主轴箱门502,所述主轴箱罩及主轴箱门将主轴传动系统防护起来,在一定程度上保护机床传动部件,防止抛光过程中产生的塑料磨屑、残损布料以及灰尘的干扰,避免皮带长时间暴露在工作环境中加速老化,同时,防止工人在操作过程中误触皮带轮等高速旋转的零部件而造成伤害,所述主轴箱罩上端固定有上滚轮滑道503的一端,上滚轮滑道的另一端固定有上滑道端面支撑架504,上滑道端面支撑架固定于抛光机床桌上,用于对上滚轮滑道进行支撑,所述抛光机床桌上固定有桌面滚轮滑道505,上滚轮滑道与桌面滚轮滑道之间通过四周可调双滑轮506可滑动的连接有推拉门507,可防止抛光过程中塑料磨屑以及残损布料飞出,需要更换工件以及调整待抛光端平面时,将推拉门横向移动至尾架体位置,方便操作工人进行操作,同时推拉门上设有观察窗口5071,所述观察窗口安装有钢化玻璃,方便操作工人在抛光过程中对待抛光工件进行实时观察。The protective device 5 includes a headstock cover 501 fixed on the table of the polishing machine tool, and a headstock door 502 is installed on the headstock cover, and the headstock cover and the headstock door protect the spindle transmission system to a certain extent. Protect the transmission parts of the machine tool, prevent the interference of plastic abrasives, damaged cloth and dust generated during the polishing process, avoid the accelerated aging of the belt exposed to the working environment for a long time, and at the same time, prevent workers from accidentally touching high-speed rotating parts such as pulleys during operation The upper end of the headstock cover is fixed with one end of the upper roller slideway 503, the other end of the upper roller slideway is fixed with an upper slideway end support frame 504, and the upper slideway end surface support frame is fixed on the table of the polishing machine tool , used to support the upper roller slideway, the tabletop roller slideway 505 is fixed on the polishing machine table, and a sliding door is slidably connected between the upper roller slideway and the desktop roller slideway through the surrounding adjustable double pulleys 506 507, which can prevent plastic abrasive debris and damaged cloth from flying out during the polishing process. When it is necessary to replace the workpiece or adjust the end plane to be polished, move the sliding door horizontally to the position of the tailstock body, which is convenient for the operator to operate. At the same time, there is a Observation window 5071, the observation window is equipped with toughened glass, which is convenient for operators to observe the workpiece to be polished in real time during the polishing process.
所述尾架通过尾架体导轨与抛光机床桌可滑动连接,尾架是加工回转体工件的机床中重要的组成部分,主要是配合卡盘对工件起支承、定心作用。尾架的中心高、顶尖位置及与工作台(床身)结合面的结构形式均与头架相同,但是尾架也有其自身的特点:一般外圆磨床的尾架结构较简单,尾架套筒可轴向移动但是不回转,外形尺寸也比头架小得多。尾架的结构设计目前已经很是成熟,在机床的设计生产中,尾架已经趋于整体化与模块化,市场上有各种不同中心高度的成品尾架,考虑成本以及精度方面,尾架体不进行单独设计,本实用新型选用型号为CN0620的小型快拆尾架,尾架高度可根据需要在床身台面上安装垫板或者调配底座,使得尾架顶针与三爪联动卡盘中心线保持在同一水平高度上。The tailstock is slidably connected to the polishing machine table through the tailstock body guide rail, and the tailstock is an important part of the machine tool for processing rotary workpieces, and mainly cooperates with the chuck to support and center the workpieces. The center height of the tailstock, the top position and the structural form of the joint surface with the worktable (bed) are the same as the headstock, but the tailstock also has its own characteristics: the tailstock structure of the general cylindrical grinder is relatively simple, and the tailstock sleeve The cylinder can move axially but does not rotate, and its overall dimensions are much smaller than the head frame. The structural design of the tailstock is very mature at present. In the design and production of machine tools, the tailstock has tended to be integrated and modularized. There are various finished tailstocks with different center heights on the market. Considering the cost and precision, the tailstock The body is not designed separately. This utility model uses a small quick-release tailstock model CN0620. The height of the tailstock can be installed on the bed table or the base as required, so that the tailstock thimble and the center line of the three-jaw linkage chuck stay on the same level.
本实用新型还公开了一种塑料制品外圆面及端平面抛光机的工作方法,包括以下步骤:The utility model also discloses a working method of a plastic product outer circular surface and end plane polishing machine, which includes the following steps:
步骤1:将工件安装在三爪联动卡盘上,尾架进给,将工件进行夹紧和定心。Step 1: Install the workpiece on the three-jaw linkage chuck, feed the tailstock, clamp and center the workpiece.
步骤2:手动转动手轮,使抛光布轮在Z轴方向达到所需要的加工高度。Step 2: Manually turn the hand wheel to make the polishing cloth wheel reach the required processing height in the Z-axis direction.
步骤3:启动三相异步驱动电机,主轴带动三爪联动卡盘及工件低速转动,转速范围为90-100r/min,启动异步电机及三轴联动系统,抛光布轮转动,对工件外圆端面进行加工,通过PLC控制程序,实现抛光布轮在X轴及Y轴方向联动,对工件复杂外圆表面进行抛光。Step 3: Start the three-phase asynchronous drive motor, the main shaft drives the three-jaw linkage chuck and the workpiece to rotate at a low speed, the speed range is 90-100r/min, start the asynchronous motor and the three-axis linkage system, the polishing cloth wheel rotates, and polish the outer circular end surface of the workpiece For processing, through the PLC control program, the polishing cloth wheel is linked in the X-axis and Y-axis directions to polish the complex outer circular surface of the workpiece.
步骤4:停止三相异步驱动电机,尾架退回,分度盘的拔销拔出,调节三爪联动卡盘角度,调节工件待抛光端面位置,锁紧拔销,启动异步电机,利用抛光布轮端面对工件端面进行抛光。Step 4: Stop the three-phase asynchronous drive motor, retract the tailstock, pull out the pull pin of the index plate, adjust the angle of the three-jaw linkage chuck, adjust the position of the end face of the workpiece to be polished, lock the pull pin, start the asynchronous motor, and use a polishing cloth The end face of the wheel is polished against the end face of the workpiece.
上述虽然结合附图对本实用新型的具体实施方式进行了描述,但并非对本实用新型保护范围的限制,所属领域技术人员应该明白,在本实用新型的技术方案的基础上,本领域技术人员不需要付出创造性劳动即可做出的各种修改或变形仍在本实用新型的保护范围以内。Although the specific implementation of the utility model has been described above in conjunction with the accompanying drawings, it does not limit the protection scope of the utility model. Those skilled in the art should understand that on the basis of the technical solution of the utility model, those skilled in the art do not need to Various modifications or deformations that can be made with creative efforts are still within the protection scope of the present utility model.
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107953228A (en) * | 2017-12-20 | 2018-04-24 | 山东大学 | A kind of plastic products periphery and transverse plane polishing machine and method of work |
| CN112775745A (en) * | 2020-09-08 | 2021-05-11 | 苏州金陵共创体育器材有限公司 | Device for machining floors of basketball hall and manufacturing process |
| CN114473658A (en) * | 2021-12-24 | 2022-05-13 | 大连德迈仕精密科技股份有限公司 | A kind of rotor shaft grinding device and grinding method thereof |
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2017
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107953228A (en) * | 2017-12-20 | 2018-04-24 | 山东大学 | A kind of plastic products periphery and transverse plane polishing machine and method of work |
| CN112775745A (en) * | 2020-09-08 | 2021-05-11 | 苏州金陵共创体育器材有限公司 | Device for machining floors of basketball hall and manufacturing process |
| CN114473658A (en) * | 2021-12-24 | 2022-05-13 | 大连德迈仕精密科技股份有限公司 | A kind of rotor shaft grinding device and grinding method thereof |
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