CN207576026U - A kind of jet stream microbubble generator for granulation tower dedusting - Google Patents
A kind of jet stream microbubble generator for granulation tower dedusting Download PDFInfo
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- CN207576026U CN207576026U CN201721629379.8U CN201721629379U CN207576026U CN 207576026 U CN207576026 U CN 207576026U CN 201721629379 U CN201721629379 U CN 201721629379U CN 207576026 U CN207576026 U CN 207576026U
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- jet stream
- accumulator
- granulation tower
- microbubble generator
- dedusting
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Abstract
A kind of jet stream microbubble generator for granulation tower dedusting disclosed in the utility model, multiple jet stream microvesicle generating units including accumulator and in accumulator, each jet stream microvesicle generating unit includes the negative tube being connected with pollutant generator, negative tube is connected to injector, one overflow launder of ejector nozzle face, injector tip connects a submerged pump, and submerged pump is located at below the water level of accumulator.A kind of jet stream microbubble generator for granulation tower dedusting of the utility model solve the problems, such as existing for existing high-tower granulation wet dedusting technique it is of high cost, effect is poor.It can quickly thoroughly absorb pollutant through liquid solution, and will not generate harmful micron order water mist, and it is simple in structure, install and use at low cost, be very suitable for industrialized large-scale promotion application.
Description
Technical field
The utility model belongs to chemical fertilizer manufacturing equipment technical field, and in particular to a kind of jet stream for granulation tower dedusting is micro-
Be soaked generating apparatus.
Background technology
The chemical fertilizer Tower-type melt granulation technique in China is since last century the seventies Introduced From Abroad this technology, from originally
Single urea or ammonium nitrate spheric granules are produced until the granulation tower mesh of the production N P and K ternary compound fertilizer of domestic independent research
Preceding to have spread all over all over the motherland, the agricultural sustainable development for China has played important function.
Key one ring of the granulation tower as fused mass granulating technique, also because of its nuisance while people's abundant affirmation is obtained
The emission problem of matter and gradually paid close attention to by environmental protection administration.
The high tower compound fertilizer fused mass granulating technique in China mainly has two major class of urea-base compound fertilizer and nitro-compound fertilizer, this is two big
The technique of class only melting carrier and technological temperature in terms of have some differences, in addition to this total technological process of two techniques with
And the harmful substance generated is also essentially identical:I.e. from the ammonia-containing gas of fusion tank generation and the simple substance mineral generated from mixing channel
Phosphorus, potassium and filler dust.
Urea or ammonium nitrate as composite fertilizer's melting carrier raw material inevitably generate volatilization in melting process
The ammonia of property, this phenomenon are aggravated with the raising and the extension of fusant residence time of melting temperature.It is produced from fusion tank
Raw harmful substance is mainly the ammonia of volatile and (NOx) pernicious gas of chemical property.
The powder materials such as phosphorus, potassium as composite fertilizer's raw material can generate dust in the technical process for entering mixing channel and fly
It raises, this phenomenon is as the quantity increase of powder raw material and the fineness of powder raw material increase and aggravate.It is produced from mixing channel
Raw harmful substance is mainly solid dust, while also with the chemical noxious gas such as sub-fraction ammonia.
Whether volatile chemical gas or solid dust, whether a large amount of or a small amount of, it is equal to environment
There is negative effect, former capital is to require to be effectively treated scope in environmental protection administration.
During high-tower granulation, whether fusion tank or a mixed slot two mix slot, in container steam inside temperature and
The state slightly larger than local atmospheric pressure can be presented in its space segment under the action of stirring movement, therefore must be set on the end cap of container
The nozzle of about 200 millimeters of the diameter of weighing apparatus pressure, this nozzle are connected by isometrical pipeline inside one holding container of meter, and outlet is straight
It connects and stretches out granulation tower and most of user is in mono- exhaust blower of Chu Duan Installed of this nozzle, enable gas inside container and some
Micro dust is discharged by this pipeline, and the purpose of this measure is exactly the dazzling pungent strong ammonia in order to improve granulation tower working lining
The ambient condition of taste and everywhere dust from flying, the environment of granulation tower working lining has obtained many really under many measures at present
Improve, but since this nozzle is directly stretched to outside hundred meters high of granulation tower working lining, thus these techniques generate it is harmful
Substance has only been transferred to from working site in air.
At present the alternative of composite fertilizer's high tower detoxication substantially there are three, be respectively:
The first scheme is filter material (cloth bag) dust-cleaning scheme, since current granulation tower is generally using gravity-flow ventilation original
Reason, thus to meet the basic fluid condition such as wind speed, wind pressure needed for bag-type dust this technique must just increase it is a set of high-power
Wind turbine, the permeability of filter material and the reliability of continuous work in addition to this must also be considered, because of the filter material of cloth bag etc
Dedusting is not suitable for this kind of strong hygroscopic matter pole such as urea (or ammonium nitrate) phosphorus ammonium and sylvite, and it is long can not to meet this material
The industrial requirement of Time Continuous particularly can not work and clear up at all under the big weather conditions of air humidity, therefore this
One scheme is currently without actual implementation case.
Second scheme is wet method (spray) dust-cleaning scheme, and wet method (spray) dust collecting process is for this water-soluble one
Class substance effect is therefore the granulation tower newly-built in recent years it will be apparent that be easier and dust removing effects are notable due to implementing
This scheme is used mostly.
The third scheme is that electrostatic precipitation ball adding charcoal is adsorbed to the scheme of this two technologies combinations, that is, uses electrostatic precipitation
Dust is caught to flutter, is adsorbed with ball charcoal and catches pernicious gas, but due to program implementation cost and operating cost etc. to flutter
Reason, it is extremely difficult to be received by user, therefore this scheme is at present also without case study on implementation.
But the most wet sprinkling washing process technique of application is still not suitable for high-tower granulation at present, and reason is:
1st, wet method (spray) dust collecting process for this water-soluble substance effect is also compared it will be apparent that implementing
It is easier to, operation principle is that fusion tank and one are mixed to the pernicious gas and powder of two mixed slots with the air-flow that powerful wind turbine generates
The pollutants such as dirt send to the liquid for having enough area and spray region, and the gas containing pollutant is when by spraying region by spray liquid
Body, which is flutterred, to be caught and is dissolved in the liquid, meets the clean gas of environmental requirement spray region is then passed through to leave granulation tower and enter atmosphere
Discharge is completed, what it is due to the dependence of this technique is that the basic fluid condition such as wind speed, wind pressure that wind turbine generates has to be larger than liquid spray
The resistance in region is drenched, therefore will necessarily thus generate a certain number of miniature water mists containing such substance, this micron order therewith
Water mist leave spray region by the kinetic energy of wind turbine, while by hundred meters of height elegant tens of kms with the wind of granulation tower, this
The micron-sized nitrogenous water mist of kind will be far longer than dry minerals dust once taking in its injury to human body by human body!The party
Case seems the pollution for solving granulation tower actually but it is possible that producing another more fearful pollution.
What the 2nd, liquid spray region relied on is that the liquid flow sprayed downwards forms multistage effective water curtain, by pollutant parent
The characteristic of water makes it fall into pond, and the nozzle for generating liquid flow is smaller, i.e., fluid jet is more tiny and the quantity of nozzle is more
That is its more intensive Intercepting effect of liquid flow is better, since the ejecting liquid is to recycle, the powder in liquid in order to prevent
Dirt insoluble matter plug nozzle must just increase the bore of nozzle, and air-flow walks Effect of Short Circuit after the bore of nozzle increases in order to prevent
Intercepting effect is it is necessary to accordingly increase spray area and increase the related parameter that has of water circulating pump and wind turbine, however wind turbine and water pump
Power, i.e. the operating cost of whole device is only what enterprise was concerned about the most, while also having with micron-sized water of being concerned about of enterprise
Mist it is elegant go out granulation tower a large amount of shower waters consumption.
3rd, the technique is not suitable in northern China winter, and freezing point weather can enable device that can not work.
4th, in spite of intensive water curtain but still have a polluted gas and particle flow away short circuit the phenomenon that.
Utility model content
The purpose of this utility model is to provide a kind of jet stream microbubble generators for granulation tower dedusting, solve existing
The problem of of high cost, effect is poor existing for some high-tower granulation wet dedusting technique.
Technical solution is used by the utility model:A kind of jet stream microbubble generator for granulation tower dedusting, packet
Accumulator and multiple jet stream microvesicle generating units in accumulator are included, each jet stream microvesicle generating unit includes sending out with pollutant
The negative tube that generating apparatus is connected, negative tube are connected to injector, one overflow launder of ejector nozzle face, injector tip connection
One submerged pump, submerged pump are located at below the water level of accumulator.
The utility model is also characterized by
Injector includes the nozzle being connected with negative tube, and nozzle sprays high-speed jet, and nozzle is connected with suction chamber and is inhaling
Enter indoor generation negative pressure, suction chamber is connected with trunnion, and trunnion is connected with diffuser pipe, the bottom of diffuser pipe face overflow launder.
Injector is venturi-type eductors.
It is also set up in accumulator there are one overflow passage, overflow passage one end is located in accumulator, and the other end passes through water storage
Device bottom.
Accumulator bottom is provided with drain valve, and drain valve is connected with overflow passage.
Further include the water supply pipe of the water filling into accumulator.
PH value detecting and controlling system is further included, pH value detecting and controlling system is used to detect the pH value of liquid in accumulator, when
When the pH value of liquid is more than preset value in accumulator, the control water supply pipe water filling into accumulator of pH value detecting and controlling system.
Control valve is provided on negative tube.
The beneficial effects of the utility model are:A kind of jet stream microvesicle for granulation tower dedusting of the utility model fills
Put solve the problems, such as existing for existing high-tower granulation wet dedusting technique it is of high cost, effect is poor.It can quickly thoroughly
Ground absorbs pollutant through liquid solution, and will not generate harmful micron order water mist, and simple in structure, installation
Use cost is low, is very suitable for industrialized large-scale promotion application.
Description of the drawings
Fig. 1 is a kind of structure diagram of jet stream microbubble generator for granulation tower dedusting of the utility model;
Fig. 2 is the structure diagram of injector in Fig. 1;
Fig. 3 is the structure diagram of negative tube in Fig. 1.
In figure, 1. negative tubes, 2. injectors, 3. overflow launders, 4. submerged pumps, water level in 5. accumulators, 6. accumulators, 7. mend
Water lines, 8. overflow passages, 9. exhaust-valves, 10. container ends, 11. control valves, 21. nozzles, 22. suction chambers, 23. trunnions,
24. diffuser pipe.
Specific embodiment
The utility model is described in detail with reference to the accompanying drawings and detailed description.
The structure of jet stream microbubble generator for granulation tower dedusting provided by the utility model a kind of as shown in Figure 1,
Multiple jet stream microvesicle generating units including accumulator 6 and in accumulator 6, each jet stream microvesicle generating unit include and pollution
The negative tube 1 that object generating means is connected, negative tube 1 are connected to injector 2, injector 2 spout face, one overflow launder 3, injection
2 end of device connects a submerged pump 4, and submerged pump 4 is located at below the water level of accumulator 6.
Referring to Fig. 2, injector 2 includes the nozzle 21 being connected with negative tube 1, and nozzle 21 sprays high-speed jet, and nozzle 21 connects
It is connected to suction chamber 22 and negative pressure is generated in suction chamber 22, suction chamber 22 is connected with trunnion 23, and trunnion 23 is connected with diffuser pipe
24, the bottom of 24 face overflow launder 3 of diffuser pipe.
Preferably, injector 2 is venturi-type eductors.
Further, it is also set up in accumulator 6 there are one overflow passage 8,8 one end of overflow passage is located in accumulator 6, separately
One end passes through 6 bottom of accumulator.
Further, 6 bottom of accumulator is provided with drain valve 9, and drain valve 9 is connected with overflow passage 8.
In order to keep the water in accumulator 6, the utility model further includes the water supply pipe 7 of the water filling into accumulator 6.
Further, in order to realize automation control, pH value detecting and controlling system is further included, pH value detecting and controlling system is used
In the pH value of liquid in detection accumulator 6, when the pH value of liquid in accumulator 6 is more than preset value, pH value detecting and controlling system
Control the water filling into accumulator 6 of water supply pipe 7.
Referring to Fig. 3, in order to control vacuum magnitude, control valve 11 is provided on negative tube 1.
In use, there are three jet stream microvesicle generating unit sets altogether, three of them negative tube 1 respectively with fusion tank, a mixed slot, two
The exhaust pipe mouth of the container end 10 of mixed slot is connected, and is all provided with that there are one control valve 11, regulating valves in the front end of each negative tube 1
The effect of door 11 is to adjust fusion tank and a mixed slot two mixes vacuum degree i.e. tiny structure index in slot, fusion tank and a mixed slot
Tiny structure value in two mixed slots is too small to be unfavorable for the extraction of pollutant, and is taken out too much it will cause powder raw material greatly very much
It walks, sets the valve that can adjust the tiny structure value in slot to perfect condition.Pollutant is pumped by negative tube 1 using negative pressure
At the nozzle 21 of injector 2, water pump 4 send liquid water with pressure to the nozzle 21 of venturi-type eductors under liquid, has a level pressure
When the water of power flows through sectional area smaller nozzle 21, the jet stream of hypervelocity is generated in 21 exit of nozzle, is projected through nozzle 21
High-speed jet generates negative pressure in the injector suction chamber 22, the port of directive trunnion 23, using underbalance effect by fusion tank and one
Mixed slot two mixes the pollutants such as pernicious gas and the dust in slot and high-speed jet is sent through negative tube 1 to the trunnion 23 of injector 2
Mixation tube section, the diffusion through the well-mixed mixed liquor blowing emitter 2 containing gas and containing dust of 23 mixation tube section of trunnion
The bottom of 24 sections of injection overflow launders 3 of pipe, the mixed liquor containing contaminant gases and containing dust of injection is by liquid and a large amount of gas
Bubble composition, is overflowed from 3 top of overflow launder with foam-like, dropped down onto in water storage container 6, the foam liquid overflowed from 3 top of overflow launder
The liquid level of water level 5 completes air water natural separation in the accumulator of accumulator 6.The liquid level of accumulator 6 by 8 nozzle of overflow pipe height
Degree determines that the bottom of accumulator 6 is connected equipped with exhaust-valve 9 with overflow pipe 8.When the bottom discharge valve 9 for opening water storage container 6
When, the liquid in accumulator 6 can be drained into from overflow pipe 8 under tower.It is mended when the liquid level of accumulator 6 is offline less than the water level of setting
Water pipe 7 is to 6 moisturizing of accumulator, and water supply pipe 7 will be automatically stopped to water storage when the liquid level of accumulator 6 is reached the standard grade higher than the water level of setting
6 moisturizing of container.Since the pernicious gases such as the pollutant ammonia in this technique and phosphorus ammonium and the big portion of sylvite dust are dissolvable in water water
In and these soluble substances in alkalinity, therefore in the utility model device design a pH value detecting and controlling system, work as water storage
When the liquid pH value of device 6 reaches a certain setting value, water supply pipe 7 will send water to carry out concentration dilution from trend accumulator 6, work as water supply pipe
7 to accumulator 6 send water when be higher by the liquid of water level line and will be drained under tower from overflow pipe 8, the work of this concentration dilution is until accumulator 6
Liquid pH until preset value is reached.
Pollutant causes to corrode to the material of the utility model in order to prevent, and all metal materials for being contacted with liquid are
304 materials.
Specifically, a kind of jet stream microbubble generator for granulation tower dedusting of the utility model and wet method (spray)
Dust collecting process is compared, and is had at least the following advantages:
Firstth, harmful micron order water mist will not be generated, this puts the most key.
Secondth, device in addition to submerged pump remaining be no power static equipment, the power of separate unit submerged pump is only 4~
5.5Kw, the general power of three submerged pumps also only have 12~16.5Kw.Because of injector, this body structure is extremely simple, with each equipment
Connection is also extremely simple, therefore installation cost and construction cost and operating cost are far below existing wet method (spray) dedusting side
Case.
Third, due to that will not generate micron order water mist phenomenon, also there will be no a large amount of consumption of water.
4th, it is located in working lining room due to whole device, there is no freezed in winter phenomenons, can meet anyly
Any time section continuous use in area.
5th, all pollutants (ammonia and dust) all will quickly and thoroughly be dissolved by liquid, therefore efficiency of dust collection
It is high.
6th, it can adjust fusion tank and a mixed slot two mixes tiny structure index in slot.
7th, it is reliable, the failure of such as spray nozzle clogging etc will not occur.
8th, submerged pump belongs to self priming pump, and when startup need not pour water.
9th, can on-line checking liquid pH concentration and stopping system can complete the dilution and displacement of liquid, automation
Degree is high.
Claims (8)
1. a kind of jet stream microbubble generator for granulation tower dedusting, which is characterized in that including accumulator (6) and positioned at institute
Multiple jet stream microvesicle generating units in accumulator (6) are stated, each jet stream microvesicle generating unit includes and pollutant generator
Connected negative tube (1), the negative tube (1) are connected to injector (2), one overflow launder of injector (2) the spout face
(3), injector (2) end connects a submerged pump (4), the submerged pump (4) positioned at the accumulator (6) water level with
Under.
A kind of 2. jet stream microbubble generator for granulation tower dedusting as described in claim 1, which is characterized in that the spray
Emitter (2) includes the nozzle (21) being connected with negative tube (1), and nozzle (21) the ejection high-speed jet, the nozzle (21) is even
It is connected to suction chamber (22) and negative pressure is generated in suction chamber (22), the suction chamber (22) is connected with trunnion (23), the trunnion
(23) diffuser pipe (24), the bottom of diffuser pipe (24) the face overflow launder (3) are connected with.
A kind of 3. jet stream microbubble generator for granulation tower dedusting as described in claim 1, which is characterized in that the spray
Emitter (2) is venturi-type eductors.
A kind of 4. jet stream microbubble generator for granulation tower dedusting as described in claim 1, which is characterized in that the storage
It is also set up in hydrophone (6) there are one overflow passage (8), described overflow passage (8) one end is located in accumulator (6), and the other end is worn
Cross accumulator (6) bottom.
A kind of 5. jet stream microbubble generator for granulation tower dedusting as claimed in claim 4, which is characterized in that the storage
Hydrophone (6) bottom is provided with drain valve (9), and the drain valve (9) is connected with the overflow passage (8).
6. a kind of jet stream microbubble generator for granulation tower dedusting as described in claim 1, which is characterized in that further include
To the water supply pipe (7) of the accumulator (6) interior water filling.
7. a kind of jet stream microbubble generator for granulation tower dedusting as claimed in claim 6, which is characterized in that further include
PH value detecting and controlling system, the pH value detecting and controlling system are used to detect the pH value of the accumulator (6) interior liquid, work as water storage
When the pH value of device (6) interior liquid is more than preset value, the pH value detecting and controlling system controls the water supply pipe (7) to the water storage
Device (6) interior water filling.
8. a kind of jet stream microbubble generator for granulation tower dedusting as described in claim 1, which is characterized in that described negative
Control valve (11) is provided in pressure pipe (1).
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107890733A (en) * | 2017-11-29 | 2018-04-10 | 郑州琨茂环保科技有限公司 | Jet microvesicle occurrence of equipment for granulation tower dedusting |
CN109158046A (en) * | 2018-11-14 | 2019-01-08 | 辽阳博仕流体设备有限公司 | A kind of blended absorbent exhaust gas processing device |
CN115212783A (en) * | 2022-07-26 | 2022-10-21 | 天地壹号饮料股份有限公司 | Automatic dedusting diatomite premixing device |
-
2017
- 2017-11-29 CN CN201721629379.8U patent/CN207576026U/en active Active
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107890733A (en) * | 2017-11-29 | 2018-04-10 | 郑州琨茂环保科技有限公司 | Jet microvesicle occurrence of equipment for granulation tower dedusting |
CN107890733B (en) * | 2017-11-29 | 2023-08-01 | 郑州琨茂环保科技有限公司 | Jet flow microbubble generating device for dedusting of prilling tower |
CN109158046A (en) * | 2018-11-14 | 2019-01-08 | 辽阳博仕流体设备有限公司 | A kind of blended absorbent exhaust gas processing device |
CN115212783A (en) * | 2022-07-26 | 2022-10-21 | 天地壹号饮料股份有限公司 | Automatic dedusting diatomite premixing device |
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